EPC FOR AL DABB’IYA SURFACE FACILITIES-PHASE III

ADCO Contract No. : 15810.01

ADCO Project No. : P02065

FAT procedure
Purchase Order No: 75000…. Material Req.No: 3844-..-MR-…..

Vendor Name/Logo: ABB

Vendor’s Job: 243311443 Vendor Doc No.: 243311443-FAT

Acceptance Discipline Checker

Date
Status Code abbreviation N. Surname Signature

Acceptance Status description:

BUYER’s acceptance
A Accepted
of this Document does
AC Accepted with Comment, Resubmit in no way relieve the VENDOR
CR Commented – Resubmit for Acceptance of his contractual obligations
NA Not Accepted, Resubmit

A 19-April-2016 G.Lauber M-Holstein U.Franke ISSUED FOR REVIEW

REV. DATE ORIGINATOR REVIEWED APPROVED DESCRIPTION

THIS DOCUMENT IS INTENDED FOR USE BY ADCO AND ITS NOMINATED CONSULTANTS, CONTRACTORS, MANUFACTURERS AND SUPPLIERS.

CONTRACTOR:

ADCO DOC. No. 30.99.11.xxxx PAGE: 1 of 9

Tecnimont No. ADCO Project

Rev. A Date : 19 April 2016
3844-NN-VD-QT-L017-GEN002 No. P02065
 FACTORY ACCEPTANCE TEST REPORT

ZX, Gas- insulated medium voltage switchgear

ABB PPMV Order-No. : 243311443

Customer : ABB Saudi-PPMV

End customer : ADCO

Project Name : ADCO Al-Dabbya Surface Facilities Phase 3

Switchgear type : ZX2

Date of FAT : will finalize after final approval

Rated voltage: 36 kV
Operating voltage: 33 kV
Rated lightning impulse withstand voltage: 170 kV
Rated power frequency withstand voltage: 70 kV
Rated frequency 50 Hz
Rated short-time withstand current: 25 kA
Rated duration of short-circuit: 3s
Rated peak withstand current: 63 kA
Rated busbar current: 1250 A

Rated supply voltage of the auxiliary circuits: 110 V DC

Rated supply voltage of the CB motor: 110 V DC
Rated supply voltage of the 3-position switch motor: 110 V DC

Participants

Mr. / Ms. Company Signature

The attached list is an example for one substation.

The tests could carry out on each panel, which the inspector will select. All panels are
final tested.
 Our Ref.: 243311443 Rev. 0
 Date: 18.04.2016

Schedule of Tests as per IEC 62271-200

1. Clause 7.5 Design and visual checks

Arrangement, build in equipment, assembly finish, rating and equipment identification
labels, wiring, loose material

Panel No. Panel description OK Not OK Not tested

H01 Transformer Feeder 33_0,4kV
H02 Incoming
H03 Cable Feeder
H04 SBB Coupler
H05 DBB Measuring
H06 Cable Feeder
H07 Incoming
H08 Cable Feeder (Spare)

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 Our Ref.: 243311443 Rev. 0
 Date: 18.04.2016

2. Clause 7.102 Mechanical operation tests

Clause 7.104 Tests of auxiliary electrical devices

Circuit breaker: electrical closing, opening and tripping

mechanical closing and opening
Disconnector: electrical closing and opening
mechanical closing and opening
Earthing switch: electrical closing and opening
mechanical closing and opening
Panel interlocking: Circuit breaker – disconnector
Circuit breaker – earthing switch
Switchgear interlocking: overall

Panel No. Panel description OK Not OK Not tested

H01 Transformer Feeder 33_0,4kV
H02 Incoming
H03 Cable Feeder
H04 SBB Coupler
H05 DBB Measuring
H06 Cable Feeder
H07 Incoming
H08 Cable Feeder (Spare)

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 Our Ref.: 243311443 Rev. 0
 Date: 18.04.2016

3. Clause 7.2 Tests on auxiliary and control circuits

Voltage withstand test on secondary wiring with 1kV, 1s

Panel No. Panel description OK Not OK Not tested

H01 Transformer Feeder 33_0,4kV
H02 Incoming
H03 Cable Feeder
H04 SBB Coupler
H05 DBB Measuring
H06 Cable Feeder
H07 Incoming
H08 Cable Feeder (Spare)

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 Our Ref.: 243311443 Rev. 0
 Date: 18.04.2016

4. Clause 7.3 Measurement of the resistance of the main circuit

in µohm for BB to cable socket

Panel No. Panel description OK Not OK Not tested

H01 Transformer Feeder 33_0,4kV
H02 Incoming
H03 Cable Feeder
H04 SBB Coupler
H05 DBB Measuring
H06 Cable Feeder
H07 Incoming
H08 Cable Feeder (Spare)

Panel Busbar L1 L2 L3
BB ...µohm ...µohm ...µohm

Page 5 of 8
 Our Ref.: 243311443 Rev. 0
 Date: 18.04.2016

5. Clause 7.1 Dielectric test on the main circuit

Repeat test with 80% of the test voltage for 1min
on one panel selected by the customer

Check of capacitive voltage indication

(Operating range:
No voltage: Uo < 10 % of UN
Voltage present: Uo > 45 % of UN)

Uo = Line-to-earth voltage of primary side

UN = phase-to-phase voltage of the switchgear

Panel No. Panel description OK Not OK Not tested

H01 Transformer Feeder 33_0,4kV
H02 Incoming
H03 Cable Feeder
H04 SBB Coupler
H05 DBB Measuring
H06 Cable Feeder
H07 Incoming
H08 Cable Feeder (Spare)

Partial discharge measurement:

1.1Un/1.1Un/V3 = 100/10pC

Page 6 of 8
 Our Ref.: 243311443 Rev. 0
 Date: 18.04.2016

FAT (FACTORY ACCEPTANCE TEST) SURVEY … please help us to continuously improve !

very very not

good poor relevant
4 3 2 1 0
The inspection scope was defined in advance: □ □ □ □ □
4 3 2 1 0
Organization of inspection □ □ □ □ □
4 3 2 1 0
completeness of switchgear □ □ □ □ □
4 3 2 1 0
Training availability and quality □ □ □ □ □
4 3 2 1 0
Ability to keep promises □ □ □ □ □
4 3 2 1 0
Overall project execution □ □ □ □ □
In case you answered "poor / very poor" to one or more
previous questions, we would appreciate your additional
comments:

GENERAL CUSTOMER SURVEY … please help us to continuously improve !

Please assign onto the items in total

two crosses onto items we most need to improve (red cards): X
two circles onto items you believe ABB does well (green cards): O

Items :
ABB commitment Industrial and application knowledge
Ability to manage complexity
Partnering for mutual benefit
Easy doing of business

Purchasing decision Engineering / designing capability

Technology / innovation
Lead time
Complete and timely quotes
Product / system feature

Installation and operation On time delivery

Comissioning support
Product / system reliability
Product / system operating efficiency
Spare parts

Service and support Technical support

Service ability
Issue resolution
Timing
Logistic, billing and documentation

Would you like to comment your red cards [ X ] or provide any other comments ?

THANK YOU VERY MUCH FOR YOUR KIND SUPPORT !

All grades 1 and 2 and all red-cards need a short comment from the PM

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Our Ref.: 243311443 Rev. 0
 Date: 18.04.2016

Comments:

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