STRUCTURE

METHOD
3 STRUCTURE METHOD
UNDERGROUND UTILITIES IDENTIFICATION

Test Pit
One week permit for using GPR and Operator Personil before
Ground Penetrating Radar (GPR) Portable
mob to project
3 STRUCTURE METHOD
UNDERGROUND UTILITIES IDENTIFICATION
3 STRUCTURE METHOD
BORE PILE: WASH BORING 1 Work Stages :
Wash Boring

Bore Pile Location

• Location Measurement & Bore
Tanker
Wash Boring Job Details point Marking
Drill
Mud Tank
• Preapering washer boring,
Process Wash Boring circulation tank & Water
2 Pump
Reinforcement • Prepare Pile Reinforcement
of Bore Pile

• Drilling
• Install Rebar

Note:
Preparation of reinforcement for Bore Pile • The tremi pipe is inserted into
1. 2 Washing Drill Tools used
with a productivity of 2
3 the hole surrounding the iron
Truck
Mixer
driving points/day, with a
stud drill assembly until it
total of 59 drilling points with
a depth of 13 to 16 m’. reaches the bottom of the
2. Drilling is carried out in Drill
Zones 1 & 2. hole
Concrete Bore Pile • Concrete
3 STRUCTURE METHOD
BORE PILE

1
2 3

Casing installation Determining the depth of drilling

Bored pile equipment setup

4
5 4

Tremie pipe installation

Bored pile reinforcement installation initial drilling

6
7 8

Bored pile casting slurry discharge Cessation of pouring

PILE CAP
3 STRUCTURE METHOD
Piling Sequence at the Intake Area

Area
demolish

Marking the area on the wall that needs to be

demolished. It is proposed to move the pile cap
position 550 mm away from the initial pile point The proposed technical
calculation analysis is attached
3 STRUCTURE METHOD
Method Sequence Piling of Abutment Residence
Section
3 STRUCTURE METHOD
HEAVY SHORING

IWF 700 x 300

Safety Net

Ring Lock
Shoring

4,2 Meter

Ring Lock
Shoring
Heavy
Ring Lock
Duty
Shoring

Crane
 3 STRUCTURE METHOD
BEAM

Install Form Work Beam

1 Install Rebar Beam 2 The work of beam casting 3

Concrete
Crane Pump
Form
Safety Work Crane
Net
Beam Truck
reinforcement Mixer

Process install formwork, start to install panel plywood, Install the rebar column after the installation of formwork Process concrete beam done after the rebar beam is
and install install Concrete Decking. And Process install after being done. Appointment of reinforcement using a complete. The casting process is assisted using Truck
form work with Crane. crane. Mixer dan Concrete Pump.
 STRUCTURE METHOD
3 Beam-Column Joint HC3 & AC3
Preparation of Joint Column-Beam Reinforcement Before Stressing
1 2

Column rebars work with a development length of 40D Installation of corrugated ducting on column rebars

3 4

Inlet grouting

Construction of beams, followed by After stressing, proceed with grouting on

stressing work the column ducting
Method Sequence (Pekerjaan Stressing)
Stressing Stages for Beams (Dimension 1000x1755~1400~1755)
Method Sequence (Pekerjaan Stressing)
Stressing Stages for Beams (Dimension 800x1650~1000~1650)
Method Sequence (Pekerjaan Stressing)
Stressing Stages for Beams (Dimension 1000x1755~1400~1755)

Side Side
1 2

Tendon Stressing Percentage (%) According to

Stage Tendon Stressing Direction
Planned Force
Tendon 3 25% - 50% - 75% - 100% Side 1
1
Tendon 4 25% - 50% - 75% - 100% Side 2
Tendon 5 25% - 50% - 75% - 100% Side 1
2
Tendon 6 25% - 50% - 75% - 100% Side 2
Tendon 1 25% - 50% - 75% - 100% Side 1
3
Tendon 2 25% - 50% - 75% - 100% Side 2
Method Sequence (Pekerjaan Stressing)
Stressing Stages for Beams (Dimension 800x1650~1000~1650)

Side Side
1 2

Tendon Stressing Percentage (%) According to

Stage Tendon Stressing Direction
Planned Force
1 Tendon 3 25% - 50% - 75% - 100% Side 1
2 Tendon 4 25% - 50% - 75% - 100% Side 2
SLAB & DIAPHGRAM CASTING
3 Tendon 1 25% - 50% - 75% - 100% Side 1
4 Tendon 2 25% - 50% - 75% - 100% Side 2
Method Sequence Support for Temporary Bridge
Elastomers
(Alternative 1) (Alternative 2)

1 2 1 Plywood 4 Filling the sand in the

The elastomer is installed
before the stressing process
area that has already
Grease
been formwork. After
Elastomer that, the work
proceeds with the
stressing process
Prepare the elastomer coated 5
with grease and plywood on
the top and bottom sides.
Clean the elastomer area
and proceed with the
formwork installation
2

3 After completing the stressing, the sand is removed. Next, the

4 grouting process is carried out in Area 1 using non-shrink
grout with the quality as specified in the plan
Installation of the elastomer
that has been coated with
6 7
grease and plywood

The formwork that has
been constructed is filled
with sand material before
the stressing process
After the stressing process is
completed, the sand material is
removed. Following this, the
grouting process is carried out
using non-shrink grout, and the
quality matches the plan
3
After removing the elastomer,
Removal of the elastomer, proceed with the grouting process in
grease, and plywood Area 2 using non-shrink grout with
Installation of the formwork the quality specified in the plan.
Ilustration of Actual Size of Bearing pad in-between
Crosshead & Post-Tension Beam
Before Stressing

3D Ilustration 2D Ilustration

Rebar D19
Position of Hydraulic Jack
for move away Bearing Pad
Corrugated Ducting
Ilustration of Actual Size of Bearing pad in-between
Crosshead & Post-Tension Beam
After Stressing

Alternative 1:
Grouting with
Bearing Pad
inside

Alternative 2:
Grouting
without
Bearing Pad

3D Ilustration 2D Ilustration
 3 STRUCTURE METHOD
SLAB

Slab Formwork Work 1 Slab Reinforcement Work 2 Slab Reinforcement Work 3

Bekisting
Crane Crane Concrete
Pump
Safety Pembesian
Net Slab Truck
Mixer

The process of installing slab formwork and lifting The reinforcement of the slab is carried out after the The process of pouring the slab is carried out after the
formwork panels using a crane completion of formwork installation. The lifting of reinforcement of the slab is completed. The pouring
reinforcement is done using a crane. process is assisted using a Truck Mixer and Concrete Pump
 3 STRUCTURE METHOD
CHEMICAL ANCHOR 1 2

Planning the embedment depth and

diameter of the anchors used.

3 Marking the position of the dowels according to the shop drawing

Drilling anchor holes in the marked area. Ensure the embedment

depth, diameter, and drilling angle

Cleaning the anchor holes with a compressor, at least two times.

5 Ensure they are free from oil

6
For some beam-column components with
connections to existing structural elements,
epoxy anchors with Hilti RE-500 V3 are used.
Drilling anchor holes in the marked area. Ensure the embedment
depth, diameter, and drilling angle

7 Inject the Epoxy HIT - RE 500 V3 until the hole is filled

Insert the reinforcement material into the hole by rotating it. The
indicator that the chemical anchor is fully filled is when the chemical Clean any excess epoxy material that has come out. The pouring
anchor starts to come out of the hole. Ensure the process does not stage can be carried out at least 4 hours after the epoxy installation
exceed the open time