TUBAN JETTY UPGRADE AND ITS

ANCILLARY PRODUCTION &

TRANSPORTATION FACILITIES

MANUFACTURING PROCEDURE STANDARD OF RUBBER FENDER

PROJECT : EPC TUBAN JETTY UPGRADE AND ITS ANCILLARY PRODUCTION

& TRANSPORTATION FACILITIES PROJECT
LOCATION : SOLUSI BANGUN INDONESIA, TUBAN, EAST JAVA
OWNER : PT. SOLUSI BANGUN INDONESIA, TBK
PO NO. : HK.EPC/AR.384/Proc.JTB/PPB/V/2022

000 4 JUL 22 ISSUED FOR INFORMATION AAA IG IG

REV. DATE DESCRIPTION PREPARED CHECKED APPROVED

1
 TUBAN JETTY UPGRADE AND ITS
ANCILLARY PRODUCTION &
TRANSPORTATION FACILITIES

INDEX

1. Manufacturing Procedure Standard ........................................................................................... 3

2
 MANUFACTURING PROCEDURE STANDARDS
Document No.: MFN22147R0
Project: PT. SOLUSI BANGUN INDONESIA
EPC TUBAN JETTY UPGRADE AND ITS ANCILLARY PRODUCTION &
TRANSPORTATION FACILITIES PROJECT
Type, Size & Qty: HOM-1300H (X150) + 2.5mW x 4.65mL 44 units

Date of Issue: 24 June 2022

1. Manufacturing Process & Quality Control Points of Rubber Fenders

Manufacturing Process QC Points

① Rubber Compound Masticated and Rolled Sheeted Rubber Compound Card
Receiving Compound Use-By Date
Appearances
② Steel Plates Receiving Embedded Steel Plates Steel Mill Certificates
Closed Nuts welded to Steel Plate Appearances
Dimensions
Quantity
③ Welding a Nut Welder (Workmanship)
WPS
Appearances
Dimensions
④ Surface Treatment Shot Blast Condition & Volume of Grit
Blasting Time
Appearance after Blasting
⑤ Paint Adhesives Primer Coat Product Name & Number
Use-By Date
Top Coat Stirred Condition
Painted Volume
Appearances
Dry(cured) Time
⑥ Rubber Sheet Lining Appearance
to Steel Plate Elapsed Time after Lining
⑦ Extruding Rubber Revolutions Speed &
Temperature of Extruder
Dimension of Dies
Dimension & Appearance of
extruded rubber block
⑧ Moulding Preparing Mould Mould Size
Setting Rubber lined Steel Plate Rubber Volume (Weight)
Moulding Extruded Rubber Block
⑩ Vulcanizing Vulcanization Conditions
Temperature
Pressing Pressure
Elapsed Time
⑪ Re-Moulding Dimension & Appearance
Cool Down Time
⑫ Treatment Trimming Dimension & Appearance

MFN22147R0 Page 1/3

 MANUFACTURING PROCEDURE STANDARDS
Document No.: MFN22147R0
Project: PT. SOLUSI BANGUN INDONESIA
EPC TUBAN JETTY UPGRADE AND ITS ANCILLARY PRODUCTION &
TRANSPORTATION FACILITIES PROJECT
Type, Size & Qty: HOM-1300H (X150) + 2.5mW x 4.65mL 44 units

Date of Issue: 24 June 2022

2.2 Manufacturing Process & Quality Control Points of Steel Frame

Manufacturing Process QC Points

① Receiving Web Steel Mill Certificates
Rolled Steel Plate Stiffener Appearance
Flange Dimension
Quantity
② Cutting Dimension
Quantity
③ Beveling Edge Processing Beveling Dimension
Temporary Assemble Dimension & Array
Flatness
Welder (Workmanship)
④ Welding Web
Stiffener
Flange
⑤ Receiving Top, Bottom and Side Plates Steel Mill Certificates
Rolled Steel Plate Appearance
Dimension
Quantity
⑥ Welding Web Welder (Workmanship)
Stiffener WPS
Flange Appearance
⑦ Receiving Front & Back Plate Steel Mill Certificates
Rolled Steel Plate Closed Nuts for Pad Fixing Bolt Appearance
Dimension
Quantity
⑧ Drilling Holes for Dimension
Welding a Nut
⑨ Welding a Nut Welder (Workmanship)
WPS
Appearance
⑩ Welding Front & Back Plates Welder (Workmanship)
Web WPS
Stiffener Appearance
Flange
⑪ Distortion Treatment Distortion Dimension
Dimension after Treatment
⑫ Welding Eye Pads Welder (Workmanship)
WPS
Appearance
⑬ Finishing Welding Trimming Flux and Sputter Appearance & Dimension
Trimming Sharp Edge of Steel Plate
⑭ Painting Surface Treatment (Blasting) Surface Condition after Blasting
First Coat Paint Bland & No.
Top Coat Paint Volume & Number of
Splaying
Wet Film Thick & Dry Film Thick

MFN22147R0 Page 2/3

 MANUFACTURING PROCEDURE STANDARDS
Document No.: MFN22147R0
Project: PT. SOLUSI BANGUN INDONESIA
EPC TUBAN JETTY UPGRADE AND ITS ANCILLARY PRODUCTION &
TRANSPORTATION FACILITIES PROJECT
Type, Size & Qty: HOM-1300H (X150) + 2.5mW x 4.65mL 44 units

Date of Issue: 24 June 2022

⑮ Receiving Plastic Pads Dimension & Appearance

⑰ Pads Fabrication Array

Appearance
Torque of tightened bolt
⑱ Finishing Dimension & Appearance

Contact List
■Person in charge for the project ■Subcontractor of Steel Frame & Accessories
Hiroshi Noiri Mark LIM
Chief Sales Engineer Director
Sumitomo Rubber Industries, Ltd. Chalimax Engineering & Trading
TEL (81 79) 458 2955 TEL (60 12) 700 9008
FAX (81 79) 424 2311 FAX (60 7) 863 4018
Address： Kitano 410-1, Noguchi-cho, Address:
Kakogawa, 675-0011, Hyogo, Japan No.7, Jalan Tiram 1, Taman Perindustrian Tiram
81800 Ulu Tiram, Johor, Malaysia

MFN22147R0 Page 3/3