cane stillage bagasse 3rd Natural Reclaim Kg Steam/TC (Boiler) 783 0.

1 MW
Fuel 22.1 MW Power House
straw biogas lignin bagasse N. Gas bagasse Kg Steam/TC (Process) 685 2.5 MW
Consump.
u.m. Kg/h Nm³/h kg/h kg/h Nm³/h Kg/h Satn T oC ToC Bar a TG 7%
Qty 30,375 1,054 1,244 0 0 3,313 340.5 520.0 67.00 TG eff% 35.75
LHV 1,927 1,835 307.4 301.8 10.00 75% 22.03 1st 1.0 MW Distillery KW/Ml alcohol
equivalent bagasse 127.9 178.7 2.50 75% 12.15 2nd Others 0.080
Kg/h 31,902 5,688 2,631 0 0 2,978 54.2 50.7 0.15 55% 1.57 3rd 998
"G" "C" Wetness off-season off-season
National Grid
Calculated>>> 9.84% 2 MW 1.60 MW
0.150 bar 7,157
23.93 MW
Exp. Boiler? tb cond. 24,326 67%
35.7 MW
0 40,221 1

G
Diffuser off-season off-season
0 2,978 7,157 67.00 bar 10.00 bar 2.5 bar Plant
0.00% Usage= 90% 5,555 1,65,811 7.9 MW KW/TMCH
92,090 1,95,693 15.0
Mill 5,555 0 3.8 MW
KW/TMCH
69,441 31.6
Steam Boiler 1,389 18,705 3,928
Work Pres. 67 bar Hydrolysis
Hydrolysis Dehydration Distillery
Eff. (bag) 82% 0.4 MW KW/tbh
Eff. (N.gas) 95% 29
Hydrolysis 13,888 Eff. Coal 90% 22,259
Temperature 520 ºC Stillage Concentration
Water Temp 118 ºC in (m³/h) out (m³/h) Red%Wgt
153 11 92.5%
Stock 3,684 83,501 7,451 8,901 1,41,777
13,381 4.0% Dehydration Evaporation Ethanol % total
Sugar
j. treat./clarif.
Peak storage, t %stored CYCLE HEXANE 0 j. treat./clarif. 35,444 35,444 100%
% of diffuser bagasse to be stored. 2.5 bar 10 bar n. effects
Need to leave min 10t/h steam to turbo condenser kg/l h.eth. 4
1.50 0 Tot Req. S brix
Hydrolysis 7,089 m2 65%
21.0 bar 2.5 bar

t/tbh 0 0 3,750 2,742

0.40 0.10 Boiling House 15 25 VE
Diffuser
Dist. Eff. Consumption Others Losses
hydrated anhydrous 1
kg/l (low pressure) Deficit/Excess VAB 0 128 ºC
Figures in Kg/h, unless where indicated 2.10 3.60 Evaporation Rate 20 Kg/m2/h
Plant Configuration Trial 1 u.of.m. 1 Cane Billets : Cane Leveller eliminated; Power in the 1st set of knives litte bit increased
Products SUGAR & ETHANOL 2 Cane Washing Eliminated
Extraction MILL 3 Cooling Tower Water Make-UP: Reduced from 10 to 3%
Electricity (for export) SEASONAL 4 Colling Tower for Machines Water Cooling
Stillage Concentration NO 5 Sugar Losses : Reduced to 6,5% by eliminationg cane washing and by reducing Filter Cake losses to 0,5%
Operating time/ season 3632.7 hours 6 Clarifier: Altered the retention time from 0,5 to 1 h (Dedini Recomendation)
Plant Capacity 7 Personnel: Reduced to 82 people (13 Administration and 69 for Plant Operation)
Plant Capacity (on cane basis) 908163 Mt/crop 8 Considered the impact of fermentation efficiency on the brix of the stillage
Daily Crushing Rate (24h) 6000 Mt/day 9 Distillery: Mash Brix and beer GL due adjusted
Hourly Crushing Rate 250 Mt/h 10 Notes:
Products Tune for 1.55 MT cane in 2880h season
Raw Sugar (QHP) 43999 Mt/year
Refined sugar 0 Mt/year
Ethanol 45299 m³/year
Electricity (for export) 93412 MWh/year
Harvest Season 86936 MWh/year Addition of separate #1 stage concentrator for direct juice. Vary concentration Bx to minimise the necessary water addition to the ferment.
Off-season 6475 MWh/year Allow for flash conc of direct juice (to vacuum temp of 60oC)
By-products & Effluents Auto solution of Evaporator balance by iteration
Filter Cake 36327 Mt/year Auto vary Dir Juice Bx to minimise the necessary water addition to the fermenters.
Vinasse 556546 m³/year
% Weight Reduction 1 %
Utilities & Fuels
Steam
Season 195.7 t/h Considered the impact of fermentation efficiency on the brix of the stillage
Specific Consumption (process) 685.5 Kg/tc Distillery: Mash Brix and beer GL are adjusted to give efficient operation
Off-season 7 t/h
Water
Season 266.2 m3/h
Off-season 20.5 m3/h
Export Electricity
Season 23.93 MW
Off-season 0 MW
Natural Gas (Off-Season) 0 Nm3/yx10³
Investment 180904345 AUS$
Industrial Costs (cane included) 61682124 AUS$
Net Sales 61422973 AUS$
Ethanol 33537456 AUS$
Sugar 18544341 AUS$
Electricity 9341176 AUS$
Margin 0 %
GENERAL RECOVERY (ART)
94.68% Hydrated Ethanol 0 m3
0.00%
Cane 9,08,163 ART 0
Fibre 13.55% ART 69,659
Pol 11.92%
Purity 81.27%
RS 0.70% Anhydrous Ethanol 45,299 m3
ART 1,20,342 38.16% 100.00%
ART%Cane 13.25% on cane ART 69,659
EXTRACTION ethanol

ART 42,245 ART 9,195 ART 75,624 ART 5,965

losses

HYDROLYSIS Molasses for

ART ART 0
1,10,715 ART 68,470 3rd Molasses 0 t
ART 0
sugar

61.84% ART 24,184

on cane pty 55.00%
White Sugar
ART 0.00%
9,627 0 t
8.0% ART 0
losses ART 44,286 100.00%

QHP
42,368 t
ART 44,286
CANE QUALITY & INDUSTRIAL PRODUCTIVITY
Pol 11.92 %
AVG CANE QUALITY Purity 81.27 %
Fibre 13.55 %
Sugar Losses 8.00 %
Juice Purity 80.27 %
Final Molasses Purity 55.00 %
RS%Juice 0.85 %
C-factor 0.95 -
Reducing Sugars on Cane (ART) 1.214 %
Distillery Efficiencies
Theoretical Effic. (Anhydrous) 65.03 %
Practical Effic. (Fermentation) 90.00 %
Distillation Effic. 99.00 %
Overall Distillery Effic. (Anhydrous) 0.5794 l/Kg ATR
Theoretical Effic. (Hydrated) 67.86 %
Overall Distillery Effic. (Hydrated) 0.6046 l/Kg ATR
ATR 126.60 Kg/tc
White Sugar 77.84 Kg/tc
Pol 99.94 ºZ
Purity 99.97 %
Boiling House Recovery 0.7094 -
QHP Sugar 78.85 Kg/tc
Pol 99.30 ºZ
Purity 99.45 %
Boiling House Recovery SJM formula 0.7139 -
Anhydrous Ethanol from White Molasses 25.9095 litres/tc
Anhydrous Ethanol/White Sugar 0.3329 litres/Kg
Hydrated Ethanol from White Molasses 27.0371 litres/tc
Hydrated Ethanol/White Sugar 0.3473 litres/Kg
Anhydrous Ethanol from QHP Molasses 25.6041 litres/tc
Anhydrous Ethanol/QHP Sugar 0.3247 litres/Kg
Hydrated Ethanol from QHP Molasses 26.7184 litres/tc
Hydrated Ethanol/QHP Sugar 0.3389 litres/Kg
Direct Anhydrous Ethanol 73.3561 litres/tc
Direct Hydrated Ethanol 76.5485 litres/tc
CANE PREPARATION
MILL TANDEM DIFFUSER MILL TANDEM
Equipment
Power [KW] Power [KW]
Param. u.m. Param. u.m.
Turbine Motor Turbine Motor 12 KW 1,495 KW 28 KW
Leveller Knives Set 33 tfh
Power specific consumption 0.5 hp/tfh 0.5 hp/tfh
Power Consumption 17 hp 0 12 0 hp 0 0
Installed Power 20 hp 0 15 0 hp 0 0
Drive type 2 [1] [2] 2 [1] [2] 335 KW Cane cleaner shredder
Cane Cleaner trash shredder
Power specific consumption 30 hp/tfh (trash) 30 hp/tfh
Power Consumption 456 hp 0 335 0 hp 0 0
Installed Power 547 hp 0 402 0 hp 0 0
Drive type 2 [1] [2] 2 [1] [2] Main Conveyor OPTIONS
3rdd Knives Set Width MILL TANDEM [1]
Power specific consumption 0 hp/tfh 0 hp/tfh 84 in DIFFUSER [2]
1 250 TCH

Power Consumption 0 hp 0 0 0 hp 0 0
Installed Power 0 hp 0 0 0 hp 0 0
Drive type 2 [1] [2] 2 [1] [2] CANE DIFFUSER
Shredder (OPTIONAL)
Power specific consumption 60 hp/tfh 5.733 kw/tch 45 hp/tfh 4.563
Power Consumption 2,032 hp 0 1,495 0 hp 0 0 0 KW
Installed Power 2,439 hp 0 1,794 0 hp 0 0
Drive type 2 [1] [2] 2 [1] [2] 0 KW 0 KW
Cane spreader
Power specific consumption 0.45 hp/inch 0.00 hp/tfh
Power Consumption 38 hp 0 28 0 hp 0 0 0 KW
Installed Power 45 hp 0 33 0 hp 0 0
Drive type 2 [1] [2] 2 [1] [2]
TOTAL CONSUMED POWER 2,543 hp 0 1,870 0 hp 0 0
TOTAL INSTALLED POWER 3,051 hp 0 2,244 0 hp 0 0

Figure in Kg/h, unless where indicated m³/h

CANE CLEANING SYSTEMS water
0 m³/tc

cane
Cane cleaner shredder
trash 12,500
5%

7,500
Sugar Losses 0.0% 0 trash ( dry cleaning system only)
60%
MILL TANDEM DATA Cane Imbibition 0 Consumed Power Cane - imbibition mixing w
Mill Units 5 unit 2,50,000 1,15,172 Water Bx Kg/h pol/h bx/h Pty Bx%
2,291 KW
Total Number of Rollers (minimum is 12) 20 unit 0 Vinasse 2.42% Cane 2,95,731 28,013 34,899 80.27% 11.80%
Roller Diameter 48 in # Flag 0.00 Drive Type Imbib H20/Vin 0 0 0 0.00% 0.00%
Roller Width 96 in # Bagacillo 2 Mix 2,95,731 28,013 34,899 80.27% 11.80%
Roller Speed 5.0 rpm motor.
1 - Turbine
Specific Hydraulic Pressure 23 t/dm2 2 - Motor
Shredder 3 -
Donnelly 2 - Pol 2.57%
Milling Increment Factor 1.00 - Bagasse Purity 80%
TANDEM CAPACITY 69,441 Brix 3.22% Mills Diff Trash
Calculated Capacity 665 TCH Fibre 48.8% Final suggested values of LHV 1835.22 kCal/kg 1800.4 2042.5
Load Factor ( better < = 1) 0.38 - 27.78% LHV(kcal/kg) 1,891 Mills Diffuser Diffuser
Extraction LHV (kJ/kg) 7917 Frew&James expression (Wright, ASSCT (Australia) 2003
Extraction Pol%Pol - Adopted 94.00% % HHV, kJ/kg 9707 WB= Water%bagasse =48% 48.0 48.0 42.0
Extraction Pol%Pol - Calculated 97.50% % Brix%Mix Juice 11.80% AB =Ash%bagasse (min. 1.5%, increases with soil) 3.0 3.808 5.0
Reduced Extraction (12,5%) - Calculated 97.9% % Purity 80.3% CB = combustibles in bagasse = 100-WB-AB 49.0 48.19 53.0
Final Bagasse Moisture 48.00% % Mixed Juice %Cane Temperature 35 ºC HHV= 19400 x CB/100 9506.0 kJ/jg 9349.3 10282.0
Power Demand 2,95,731 118.29% RS%Mix juice Added 7/8/200 LHV=HHV-24.25*0.554*CB-24.25*AB 7683.7 kJ/jg 7537.9 8551.5
Consumed Installed dPurity MJ - 2Mj 2.0% Compare the PDS value 7916.7 kJ/jg 7950.5
Mill Unit
HP/TFH HP HP/TFH HP Purity 2MJ 78.3% Percentage basis 103.0% 105.5%
1o. 18.4 623.3 23.0 779 hp
Ethanol Mixed Juice Sugar
IMBIBITION & BAGACILLO RETURN Juice Treatment Compare BSES 1984 expression for HHV
Juice Treatment
Imbibition% Fibre 340.00% % HHV= 19383 x (1-WB/100-AB/100) 9497.7 kJ/jg 9341.1
Imbibition% Cane 46% % 13,316 21,583 SRI Variation
Bagacillo Return Rate 5% % 1,12,842 1,82,889 HHV = 19574 - 38.177 Pol - 195.74 (WB + ADB- 0.01 M ADB)
Extraction Adj. Factor 1 - ADB Minimum value ~2.7% 5.77 7.32
Ethanol Sugar
38.16% 61.84% Pol 2.57 2.16
Figures in Kg/h, unless where indicated RS: 11,882 RS: 19,258 RS 31140.3 WB 48.0 48.0
Assume ATR/Solids ratio is constant for split HHV 9493.0 kJ/jg 9350.8
Purity is higher for 1MJ adjusted 7-8-2008 To To 2267.4 kCal/kg 2233.4
Diversion option 1 for diverson 0 2MJ Mix 1MJ %RS>sugar Ethanol Sugar Totals
!st mill extraction = 75.00% Sol+water 137313 2,95,731 158418.7 61.84% 38.16% 61.84%
Total extraction = 94.00% Sol+water% 46.43% 100.00% 53.57% RS
Bx cane = 14.67% RS 6294 31140 24846 1MJ 5587.9 19258.1 24846.0
= Bxc*1/(1-(F+3)/100) Bx IEJ = 17.58% RS% 20.21% 100.00% 79.79% 2MJ 6294.3 0.0 6294.3
MJ%cane = 118.29% Solids 7054 34899 27845 Solids
Bx Mxdj = 11.80% Solids% 20.21% 100.00% 79.79% 1MJ 6262.4 21582.7 27845.1
IEJ%cane = 63.37% Brix% 5.14% 11.80% 17.58% 2MJ 7054.1 0.0 7054.1
2EJ%cane = 54.93% Pol% 4.02% 9.47% 14.20% Water
Bx 2EJ = 5.14% Purity 78.3% 80.3% 80.77% 1MJ 29366.0 101207.6 0.2
Pol&Sucros 5521.1 28012.8 22491.7 2MJ 130258.7 0.0 0.1
Pol&Sucrose
1MJ 5058.4 17433.3 22491.7
2MJ 5521 0 5521.1
Mass flow 172941 122790 295731.4
Solids flow 13316 21583 34899.2
RS flow 11882.2 19258.1 31140.3
Sucrose&Pol flow 10579.5 17433.3 28012.8
Purity 79.45% 80.77% 80.27%
7.70% 17.58% 11.80%
GENERAL DATA Nom. Max. Diffuser only 0.9 m/min [max: 1.1 m/min]
Capacity TCH 0 664 milk of lime Clar. Mud
TFH 0.0 90 174.0 0 mass flow 0.00 m
24 h TCD 0 15,941 8.00% 0 brix flow [max: 1
Pol%Cane 11.92% 11.9% water
Imbibition % Fibre % 340.00% 340% cane 3 25 ºC 1
Lime( 6º Bé) % Cane % 6958.3500% 6958% 0.0 TCH moist bagasse
Latent Heat ( V1) kcal/kg 528 528 0.0 TFH 80 ºC 3
Mixed Juice Recirculation (scalding) - 2.5 2.5 bagasse
Apparent Cane Density in Diffuser - 0.7 0.7 1
Final Bagasse Moisture % 48% 48% 90 ºC
Diffuser
Extraction Pol%Pol % 95.00% 95% m.j. recirc. 28%
Diffuser Nominal Speed m/min 0.9 1.1 442 0 KW
Nominal Retention min 58.6 47.9 75 ºC 80 ºC Equiv 2 mills
Nominal Diffuser Capacity TCH 554 664 70 ºC diluted juice
TFH 75 90 0 m2 2
TCD 13,284 15,941
Diffuser Length (net) m 53 53 mixed juice 177
Diffuser Width m 9.0 9.0 11 brix%mj 0.05% 0 0
Bagasse Mixed Juice
Pol 2.16% Brix%MJ 0.05% Solids flow 0 11 vapour V1
Purity 73% Purity 75.0% 120 ºC
Brix 2.96% Temperature 70 ºC 68 109 2
Fibre 49.0% Consumed Power
Ethanol Ethanol Sugar Sugar
LHV (kcal/kg) 1899.0 150 KW Juice Treatament Juice Treatment
7950.5 38% 62%
ETHANOL JUICE TREATMENT
filtered juice water
1,12,842
extraction
18066 1342

Mixed lime
Juice 0
35 100.4 diffuser

130907.5 70 1342
stillage for regeneration

0 0 0
62.9707 0 % on total 0
0 VE 6866.30594 0
127.6 0
Sugar
1 130907 Juice Treatment

70 70
M(in)
stillage
0 Sreq
Lime and Sulphur 132249 0 M(out) 0
limed juice
Lime 1.053 Kg/tmc 70 70 0.0
CaO Consumption 800 g/tmc regeneration
Lime Purity 0.76 % M(in)
Lime Dilution 6 Baume ethanol 96.1 70.0 20.0
juice
Brix Milk of Lime 0.07 % clarification 115805 M(out) 237.913152
119.9 90 23.7
clarified juice
0 to distillery
Sugar Temperature
clarified Juice to Destillery Juice Treatment Margin
for regeneration 0
1
Figures in Kg/h, unless where indicated % on total 1 115805
 Clarifiers ret (h)
132 48 1 clarified juice 95
ethanol 132249 96.1 397 397 3 evaporation
juice
treatment 115805
96.15 Clarifier

mud
Diffuser 0 mass flow
0 brix flow 96.1498213 12.43% 16444
0.0 0.0 Total flow 115805
bagacillo
1 VE RS 11629
127.6 105 668 Pty 79.45%
0.0 4770 Solids 30.14%
0.0 water
1 VE
127.6 51.4 FLAG 48
Filter & Clarifier Parameters 1 Diff
2034.8 Filtered Juice% Mixed Juice 16.00% 5.00% 3816
1 VE Filtered Juice Brix 22.89%
127.6 Filtered Juice Purity 77.95%

filter cake
Filter Cake % Cane 4.00% 18066
unless where indicated Bagacillo % Cane 0.70% Mixed Juice
Filter Water % Cane 5.00% filtered juice
Pol % Filter Cake 0.00%
Filter & Undetermined Losses 2.00%
Filtration Area (m2/tch) 0.50 0.00
 filtered juice water
182999
extraction
29279.8 2174.5

Mixed lime
Juice 173.96
35 162.7 diffuser

212279 70 2000.5256

0
121.778 0
0 V1 11020 0 Temperature
SO2 Margin
119.9 212279
2

sulphur
0 regeneration

214279.25 70 70
Figures in Kg/h, unless where indicated limed juice M(in)
stillage
Lime and Sulphur 20 Sreq
Lime 1.053 Kg/tmc 0 M(out) 0
CaO Consumption 800 g/tmc 90 90 20
Lime Purity 0.76 %
Lime Dilution 6 Baume M(in)
clarified juice
Brix Milk of Lime 0.070 % sugar 70 70 to distillery 25
juice
Sulphur Consumption 0 ppm clarification M(out) 0
95 95 0 25
SUGAR JUICE CLARIFICATION Clarifiers ret (h)
143.6 77.1 0.67 95
clarified juice
sugar 214279 70 143.6 642.8 0.67 evaporation
juice
treatment 187627.76
75 Claifier

85 mud
26651.5
1821.5 37.7939 187627.8 Total flow
bagacillo
3 V2 18848.4 RS flow
110.9 105 1082.3 80.77% Juice purity
67.6254 7730.4 11.50% Brix %
3686.7 water
2 V1
119.9 159.64 77.3

7450.7 Filter & Clarifier Parameters 6184.3

1 VE Filtered Juice% Mixed Juice 16.00%
127.6 Filtered Juice Brix 8.74%

filter cake
Filtered Juice Purity 79.27% 29280
Filter Cake % Cane 4.00% Mixed Juice
Bagacillo % Cane 0.70% filtered juice
Filter Water % Cane 5.00%
Pol % Filter Cake 0.00%
Filter & Undetermined Losses 2.00%
Figures in Kg/h, unless where indicated Filtration Area (m2/tch) 0.5
Total Evaporated Water: 14,683.6
1,54,424 Kg/h vacuum pans
0.0
Stillage & Direct
juice 0 1,822
juice heaters
11.4
Stillage
diffuser Stillage
14,706.6 0 0
juice heaters vacuum pans
36,977
0.0 0 16,505 0
vacuum pans V1 juice heaters
clarifiers
1,87,628 95 ºC 22,259.0 V2 V3 16,887
distillery
VE 36,977
2 V1 3,928 16,887 16,887 16,887 flotation
85.00% 85.0% %V1/(V1+VE) 70,369
33,392
VE
85.00% 85.0% 1 60 ºC
2 3 4 5
Maximum 85% Maximum 85% 85 ºC
73,587 65.0%
3425 3425 brix 33,204
95.0 11.50% 18% 26% 32% 43% 20 m2 1
EJC Juice 1 Direct Juice 1,87,628 1,17,258 83,866 66,979 50,091 1,597
2-5 VE
30.14% 35.365% 110 ºC 128 ºC
1,15,805 98,682 136 m2
95.0 3425 60.0 4,893 2 3 4 5 0
Steam VE 17,123
3,425 Water added to ferment 0 0%
Number of effects LOOP 35.365% VE 0 33,204 33,204
5 35.365% clarification syrup
Figures in Kg/h, unless where indicated distillery brix 65.00%
Purity 80.77
Evaporation Rates & Heating Surfaces Evaporation Configuration Pressures & Temperatures
1 2 3 4 5 Nr. Effects Exh. Steam vacuum VE V1 V2 V3
30 25 22 18 18 - bar in Hg Pres. (bar) 2.50 2.03 1.55 1.08
2,567 137 -1,362 -2,603 -3,541 5 2.5 26 Temperat 128 119.9 ºC 110.9 ºC 101.3 ºC
 Evap+Return Vapour Feeding
TCH brix: 65.0% 33,204 Vapour Pressure 1.55 bar
syrup
155 pty: 80.77% 21,583 21,583 Saturation Temp. 110.9 ºC
130 mbar 17433 17433 130 mbar Vapour Enthalpy 644 Kcal/Kg
Ref2 0 26 in-Hg 13,656 19,549 26 in-Hg

4,151 8,876 12,707 8,960 A massecuite

V2
7170 10264 Absolute Pressure 130 mbar
3 Vacuum 26.0 in-Hg
BH 14,684 12,686 11,859 MC Temperature 64.8 ºC
A B
1.55 bar 11,163 7,946 MC Vapour Enthalpy 620 Kcal/Kg
V2
111 ºC 0.35 Boilback 0.17 Boiling Temp. Rise 12 ºC
crystal
3 0.70 1318 0.35 Volume 12 m³
% Sugar 15.9% 883 22,448

1,947 23,508 649 20,652 p mcB: 23.0% 20,652 B massecuite

water
20,922 20,922 16104 Absolute Pressure 130 mbar
18089 18516 pty: 73.5% 78.0% pty: 55.0% Vacuum 26.0 in-Hg
86.457% 88.500% 11,859 10,662 MC Temperature 67.8 ºC
water Dist
0.9945 7,946 9,489 MC Vapour Enthalpy 620 Kcal/Kg
5840 1,294 brix: 89.0% Boiling Temp. Rise 15 ºC
12,278 0 Sucrose 5406 5406 Volume 59 m³
Dryer magma
Sugar Humidity 12,094 >>Ref2>> 0 57.0% 56.972%

in out 12027 0 Sucrose Purities 11,391 5833

WHITE
1.50% 0.17% 0 0 99.970 11,163 Coef. Global (K)
12,112
QHP 99.450 10270 A B
12,094 12027 99.450 360 162 Kg/m²/h/ºC
PRODUCTS DATA Retention Time (h) mc density Volume Distribution
A sug Pty 99.45% p mcA 15.00% A 0.117 3.0 1.48 m3/tch A B total
B sug Pty 92.00% A mc Bx 89.00% B 0.030 6.0 1.50 48 m3 90 m3 CENTRIFUGALS
0.9 m3 137 m3
A sug Bx 98.50% B mc Bx 92.00% 35% 65% Masses. Specs Qty
B sug Bx 98.00% Mag B Bx 88.00% Crystal Yield (Crystal%sucr. MC) Vapour Consumption (kg/h) cons. fact 1.12 Kg/cycle 1,300
A 2.00
A mc Pty 88.50% A mol Bx 67.00% MC A B kg/tch A B total consumption Cycle/h 18
B mc Pty 75.00% Amol Bback 10.00% % 65% 66% 95 4,649 10,035 14,684 B t mc/h 14 2.00
A sug color 450.0 B mol Pty 55.00%
Evaporation Rates A 7.26 Kg/m2/h B 8.32 Kg/m2/h 12 m2/m3 Figures in Kg/h, unless where indicated
Products Vapour XXXX Product Qty XXXX Solids
 Total Annual Production (A+H), m3 45,299
12,470 l/h 9,919 Parameters
T anhydrous
2,99,280 lpd w 69 9,919 0.00 Fraction of imbibition replaced by Yeast wash vinasse
ETHANOL 0.00 Recycle vinasse

T 0 l/h hydrated
0 w 69
0 lpd w0 10,662 molasses
89.00%
1,180 8,739 0
Vinasse recycle
200 w8 w 61 4.85%
98,682 direct juice
1,121 144347 Flash water 35.37%
bagasse CO2 8,301 36,087 0 35.37% 60.0
CO2 water
1,44,347 To vacuum Loop Temperature CJ
13,888 0.0 Autoadjust evap brix to minimise water addition at fermenter
brix To Imbibition 0 kg/h
%lignin 25.00% To Imbibition 2.42% Bx
17.22% Hydrolisys Imbib 5,688
conventional equiv.bag. Biogas/COD
lhv 0 0.315
4,000 (l a.h./t) 1,44,347 43,304 %Methane
lignin 120 COD 65%
19,489 25 21,652 LHV
methane
1,244 1,22,695 water 8,500
21,652 15.00%
8.74 GL 8.74 GL 2
2,631 1,35,607 100% Nm³/h: 1,054
equiv.bag.
1,35,607
Biodigestor
Ferm. Eff. 90.00% 1,35,607 1,53,206
stillage
Dist. Eff. 99.00% brix 0
fetirrigation
Eth%HE 93.80% COD 12.3 L/L 4.85% 1,52,152
Eth.%AE 99.30% 100 100%
17,599 Biodigestor
Figures in Kg/h, unless where indicated 12.0 L/L 17,599 1,52,152
w: water stillage
0 fetirrigation
brix
4.85%
WATER FLOWS 0.00
off-season
Cane Washing
583.28 18.42 Cane Preparation Drives

cooling water
17.50
0.00 0.64 Cooling Tower 24.40
Mill / Diffuser Drives
0.00 565.78
losses
Sedimentation losses 20.73 443.24
Industrial Turbo-Generators
0.00 606.79 21.37
Water Intake water Tank
31.37 97.21
Intermediate Other Drives
m3/tc 266.22 41.01
Tank
1.06 20.52 10.64 0.00
Sulphitation
0.08 Filters Imbibition
3.52
Juice Liming Channel
66.59 18.23 12.50 115.17
66.59 18.23 20.00
General Services
Losses Losses 127.67
Water
4.24 10.00
Treatment Elevated Tank
Distillery Sugar Fcty
Cooling Tower Cooling Tower
Surplus
2219.66 607.66 Cond. Water 123.44
129.20 Refinery Tank 2 0.00
V. Pans
1149.00 5.72 587.34 0.00
Dist. Cond. V. Pan Cond. 112.72 39.38
Treated Cond. Water Heaters
Water Tank 1
1070.65 Tank 20.31 16.89
5th. Evap.
Ferment. Tanks Evap. Cond.*2 112.72
5.00 102.55 16.89
Losses 4th. Evap.
6.95 Tq. Cond.
4.16 0.72 19.57 16.89
3rd. Evap.
losses 0.72
Potabiliz. Distillery W. Softening Deaerator
33.39
2nd. Evap.
21.65 102.55 Boiler
Cooling Tower
138.64 TG out of season 0.72 195.69 84.46 1st. Evap.+ Final
231.72 TG in season juice heating
TG Condensers 7.16 3.93 Beer Heating1.00

Cooling Tower Make-up 0.03 24.33 TG

7.16