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REVISION HISTORY
This document contains information that is PROPRIETARY to Air Products Chemicals, Inc. and its subsidiaries or affiliates.
This document or its contents may not be copied or disclosed to others without Company’ written permission.
Page 1 of 34
Project Document Number: PM210014-600-ZP6-00002 Release Purpose: IPE Rev: 02
Contents
1. Introduction Introduction ............................................................................................. 3
2. Scope ........................................................................................................................ 3
3. Definitions .................................................................................................................. 3
4. Responsibilities ........................................................................................................... 3
4.1 Air Products Site Manager ...................................................................................... 3
4.2 Contractor Construction Manager ............................................................................ 3
4.3 Contractor Plant Maintenance Manager .................................................................... 4
4.4 Operator/End User ................................................................................................ 4
4.5 Contractor EH&S Supervisors .................................................................................. 4
5. Procedure ................................................................................................................... 4
5.1 Pre-Mobilisation Inspections ................................................................................... 5
5.2 Daily Inspections ................................................................................................... 5
5.3 Monthly Inspection Quarterly Inspection (Every Three Months of Each Year)................. 5
5.4 Colour Code Validity Dates ..................................................................................... 6
6. Equipment .................................................................................................................. 6
6.1 Portable Hand-held Power Tools .............................................................................. 6
6.2 Cables and Hoses .................................................................................................. 7
6.3 Ladders................................................................................................................ 7
6.4 Rigging Equipment ................................................................................................ 7
6.5 Control of Equipment Registers ............................................................................... 7
APPENDIX 1 – Pre-Mobilization / Daily Inspection Checklists ................................................... 9
APPENDIX 2 – PLANT AND EQUIPMENT SUMMARY REPORT ................................................... 33
APPENDIX 3 – Compliance (Safe to use) Stickers ................................................................ 34
This document contains information that is PROPRIETARY to Air Products Chemicals, Inc. and its subsidiaries or affiliates.
This document or its contents may not be copied or disclosed to others without Company’ written permission.
Page 2 of 34
Project Document Number: PM210014-600-ZP6-00002 Release Purpose: IPE Rev: 02
1. Introduction
This procedure defines the arrangements and controls required to ensure that all static and mobile
temporary plant and equipment, used on the NEOM HIDC Project is:
• Fit for its intended purpose
• Inspected by a competent person
• Safe to operate
• Maintained in line with manufacturers recommendations and in a safe state of repair.
2. Scope
This procedure is applicable during all construction and commissioning works, jetty operations and
logistics activity within the NEOM HIDC boundary for the following equipment.
• Mobile and / or static plant and equipment
• Portable electrical and pneumatic hand tools
• Cables and hoses
• Ladders.
3. Definitions
Definition Description
Static Plant Engine, gas, or electricity driven static (wheels are not driven
by the engine) equipment used in construction. Typical
examples may include Compressors, Generators, etc.
Construction Mobile Equipment Construction Mobile Equipment refers to heavy-duty
vehicles, specially designed for executing construction
tasks, most frequently ones involving earthwork operations.
Typical examples include may include Graders, Dozers,
Rollers, Excavators, Dump trucks, Cranes, Mobile Elevating
Work Platforms, Tele Handlers.
Portable electrical hand tools Portable apparatus & appliances electrically powered.
Portable pneumatic equipment Any portable equipment that is driven by compressed air.
4. Responsibilities
This document contains information that is PROPRIETARY to Air Products Chemicals, Inc. and its subsidiaries or affiliates.
This document or its contents may not be copied or disclosed to others without Company’ written permission.
Page 3 of 34
Project Document Number: PM210014-600-ZP6-00002 Release Purpose: IPE Rev: 02
5. Procedure
All Contractor static and mobile temporary plant and equipment shall be inspected, prior to
mobilisation, by competent person(s) within the Contractor organisation, against dedicated
checklists. Comprehensive records of such inspections will be maintained for audit purposes.
Note; Members of the Air Products may attend the inspection as an ‘Observer’.
If the equipment is found to be in good condition, the checklist will be signed off by a representative
of the Contractor inspection team. Thereafter a colour coded compliance certificate sticker will be
issued and secured onto the equipment. The sticker will indicate the equipment is valid for three
months and also indicate the expiry date. Any item of equipment without a colour coded sticker
certificate will be removed from any NEOM HIDC Project work site, re-inspected and colour coded
again, if deemed satisfactory.
The NEOM HIDC Project will utilise a quarterly colour code system for all static plant and equipment
used during construction – refer to section 5.5.
The colour code identification mechanism will be by either an adhesive sticker in the case of plant
and equipment. Electrical tie wraps, insulation tape or paint markings will be applied in the case
of smaller equipment such as handheld power tools & cables etc.
For the purposes of this procedure, equipment will be categorised as follows:
• Static plant; (such as diesel generator, lighting towers and compressors)
This document contains information that is PROPRIETARY to Air Products Chemicals, Inc. and its subsidiaries or affiliates.
This document or its contents may not be copied or disclosed to others without Company’ written permission.
Page 4 of 34
Project Document Number: PM210014-600-ZP6-00002 Release Purpose: IPE Rev: 02
5.3 Monthly Inspection Quarterly Inspection (Every Three Months of Each Year)
In addition to the daily checks , all tools and equipment shall be inspected
Quarterly by a competent person. All items are to be marked as having been
inspected using the color-coding scheme shown below in section 5.4. This
includes all the following and is not limited to :
• Power tools
• Extension cords, welding leads, air, and gas hoses, etc.
• Electrical devices such as fans, radios, battery chargers, etc.
• Workbenches and material stand.
• Pipe Stands
• Ladders
• Fire extinguishers
• Chain falls, slings, and other portable lifting equipment “rigging”.
• Fixed and bench tools.
• Safety equipment such as Rescue equipment, Fall Prevention Equipment
This document contains information that is PROPRIETARY to Air Products Chemicals, Inc. and its subsidiaries or affiliates.
This document or its contents may not be copied or disclosed to others without Company’ written permission.
Page 5 of 34
Project Document Number: PM210014-600-ZP6-00002 Release Purpose: IPE Rev: 02
6. Equipment
6.1 Portable Hand-held Power Tools
There will be two levels of inspection regarding portable electrical equipment.
• The first being a visual inspection, which will be undertaken for some low-risk electrical
equipment such as 230V extension leads, whereby a visual check for obvious signs of
damage by a competent operative are sufficient.
• The second level of inspection is a series of electrical safety tests which include: earth
resistance testing; earth continuity testing; insulation resistance and polarity checks. This
is commonly referred to as Portable Appliance Testing (PAT), which will be carried out by a
trained, competent electrical technician from the Contractor organisation. The precise type
of test the appliance is required to undergo will depend on the type of appliance and its
electrical class – it will also be subject to a risk assessment by the technician. If any defects
are observed, the equipment will be removed from service and quarantined until it can be
satisfactorily repaired or replaced. Any item that is deemed beyond repair by the technician
will be disposed of appropriately.
All portable pneumatic hand-tools will be inspected prior to being used on the Project. All equipment
will be inspected by a competent person from the Contractor Organisation and colour coded using
coloured tape or tie-wraps, if in good working condition.
This document contains information that is PROPRIETARY to Air Products Chemicals, Inc. and its subsidiaries or affiliates.
This document or its contents may not be copied or disclosed to others without Company’ written permission.
Page 6 of 34
Project Document Number: PM210014-600-ZP6-00002 Release Purpose: IPE Rev: 02
Portable electrical and pneumatic hand-tools will be included in a register of portable equipment,
maintained by a member of the maintenance team.
In addition to the daily checks, all portable electrical and pneumatic hand-tools will be inspected
every quarter (3 months) by the maintenance team.
Any portable electrical and mechanical equipment being used at the work site without a colour code
will be returned to the Maintenance Department, re-inspected, and colour coded again, if
satisfactory.
All portable electrical and pneumatic hand-tools will be recorded in a register, managed by the
Maintenance Team. The register will be audited by members of the Contractor EH&S team on a
regular basis.
6.3 Ladders
Ladders must be fit for purpose, well maintained, stored as per manufacturer’s guidance, and
uniquely marked. The use of hand-made ladders are prohibited. A register of inspections
undertaken will be kept.
Subcontractors must designate a qualified worker to inspect ladders monthly. The inspector checks
for bends, dents, cracks, loose or missing rivets, disconnected braces, and corrosion. He or she
should carefully inspect the area around rivet points on fiberglass ladders for hairline stress cracks.
All ladders shall be inspected, and color coded per the monthly color-coding in section 5.4.
If a ladder is found to be defective, the inspector attaches a warning tag to it and removes it from
service immediately. If a ladder passes an inspection, the inspector tags “Color Codes” the ladder
as per section 5.4.
Persons using ladders should also inspect them prior to each use, and check for bends, dents,
cracks, loose or missing rivets, disconnected braces, and corrosion. If any weakness is found,
notify the shift supervisor, and remove the ladder from service.
This document contains information that is PROPRIETARY to Air Products Chemicals, Inc. and its subsidiaries or affiliates.
This document or its contents may not be copied or disclosed to others without Company’ written permission.
Page 7 of 34
Project Document Number: PM210014-600-ZP6-00002 Release Purpose: IPE Rev: 02
Hard copies of any original certification and thorough examination certificates will be kept on site
and be readily available for inspection – this certification may include:
• Original test certificate details
• Date of last thorough examination and certificate number
• Name of inspector carrying out the examination
• Name of the company carrying out the examination
• Date of next thorough examination
• Quarantined / defect report number if applicable.
Registers will be populated with details of all static / mobile plant and portable hand tools shall be
maintained as a ‘live’ document, providing a clear status of such items used on the Project.
This document contains information that is PROPRIETARY to Air Products Chemicals, Inc. and its subsidiaries or affiliates.
This document or its contents may not be copied or disclosed to others without Company’ written permission.
Page 8 of 34
Project Document Number: PM210014-600-ZP6-00002 Release Purpose: IPE Rev: 02
NEOM
Mobile Crane Pre-Mobilization Inspection Form
HIDC Project
Identification number: - Location: - Date: -
This document contains information that is PROPRIETARY to Air Products Chemicals, Inc. and its subsidiaries or affiliates.
This document or its contents may not be copied or disclosed to others without Company’ written permission.
Page 9 of 34
Project Document Number: PM210014-600-ZP6-00002 Release Purpose: IPE Rev: 02
Comments:
This document contains information that is PROPRIETARY to Air Products Chemicals, Inc. and its subsidiaries or affiliates.
This document or its contents may not be copied or disclosed to others without Company’ written permission.
Page 10 of 34
Project Document Number: PM210014-600-ZP6-00002 Release Purpose: IPE Rev: 02
NEOM
Excavator Pre- mobilization Inspection Form
HIDC Project
Regd. number: - Location: - Date: -
This document contains information that is PROPRIETARY to Air Products Chemicals, Inc. and its subsidiaries or affiliates.
This document or its contents may not be copied or disclosed to others without Company’ written permission.
Page 11 of 34
Project Document Number: PM210014-600-ZP6-00002 Release Purpose: IPE Rev: 02
4.1 Leaks
4.2 Fuel Cap
5 Hydraulic Tank Accept Reject N/A
5.1 Oil level
5.2 Leaks
5.3 Hose condition
5.4 Filler Cap
6 Boom & Stick Accept Reject N/A
6.1 Extensions
6.2 Hydraulic cylinders Rams
6.3 Hydraulic Hoses and Pipes
6.4 Hinge pins & bushings
6.5 Deformations, Cracks
7 Carrier & Car Body Accept Reject N/A
7.1 Rotation system
7.2 Tracks Tension
7.3 Rollers
7.4 Frame, welds, bolts & nuts
7.5 Drive system
8 Bucket Accept Reject N/A
8.1 Teeth
8.2 Welds & bolts
8.3 Pins & bushings
8.4 Buckets – Breaker Bolted/Quick Hitch
9 Documentation Accept Reject N/A
9.1 Operator's Manual
9.2 Service Records
Comments:
This document contains information that is PROPRIETARY to Air Products Chemicals, Inc. and its subsidiaries or affiliates.
This document or its contents may not be copied or disclosed to others without Company’ written permission.
Page 12 of 34
Project Document Number: PM210014-600-ZP6-00002 Release Purpose: IPE Rev: 02
NEOM
Grader Pre-Mobilization Inspection Form
HIDC Project
Identification number: - Location: - Date: -
This document contains information that is PROPRIETARY to Air Products Chemicals, Inc. and its subsidiaries or affiliates.
This document or its contents may not be copied or disclosed to others without Company’ written permission.
Page 13 of 34
Project Document Number: PM210014-600-ZP6-00002 Release Purpose: IPE Rev: 02
Comments:
This document contains information that is PROPRIETARY to Air Products Chemicals, Inc. and its subsidiaries or affiliates.
This document or its contents may not be copied or disclosed to others without Company’ written permission.
Page 14 of 34
Project Document Number: PM210014-600-ZP6-00002 Release Purpose: IPE Rev: 02
This document contains information that is PROPRIETARY to Air Products Chemicals, Inc. and its subsidiaries or affiliates.
This document or its contents may not be copied or disclosed to others without Company’ written permission.
Page 15 of 34
Project Document Number: PM210014-600-ZP6-00002 Release Purpose: IPE Rev: 02
Comments:
Considerations when
inspecting a Wheel
Loader
This document contains information that is PROPRIETARY to Air Products Chemicals, Inc. and its subsidiaries or affiliates.
This document or its contents may not be copied or disclosed to others without Company’ written permission.
Page 16 of 34
Project Document Number: PM210014-600-ZP6-00002 Release Purpose: IPE Rev: 02
NEOM
Drilling Rig Pre-mobilization Inspection Form
HIDC Project
Identification number: - Location: - Date: -
This document contains information that is PROPRIETARY to Air Products Chemicals, Inc. and its subsidiaries or affiliates.
This document or its contents may not be copied or disclosed to others without Company’ written permission.
Page 17 of 34
Project Document Number: PM210014-600-ZP6-00002 Release Purpose: IPE Rev: 02
Comments:
This document contains information that is PROPRIETARY to Air Products Chemicals, Inc. and its subsidiaries or affiliates.
This document or its contents may not be copied or disclosed to others without Company’ written permission.
Page 18 of 34
Project Document Number: PM210014-600-ZP6-00002 Release Purpose: IPE Rev: 02
This document contains information that is PROPRIETARY to Air Products Chemicals, Inc. and its subsidiaries or affiliates.
This document or its contents may not be copied or disclosed to others without Company’ written permission.
Page 19 of 34
Project Document Number: PM210014-600-ZP6-00002 Release Purpose: IPE Rev: 02
This document contains information that is PROPRIETARY to Air Products Chemicals, Inc. and its subsidiaries or affiliates.
This document or its contents may not be copied or disclosed to others without Company’ written permission.
Page 20 of 34
Project Document Number: PM210014-600-ZP6-00002 Release Purpose: IPE Rev: 02
This document contains information that is PROPRIETARY to Air Products Chemicals, Inc. and its subsidiaries or affiliates.
This document or its contents may not be copied or disclosed to others without Company’ written permission.
Page 21 of 34
Project Document Number: PM210014-600-ZP6-00002 Release Purpose: IPE Rev: 02
This document contains information that is PROPRIETARY to Air Products Chemicals, Inc. and its subsidiaries or affiliates.
This document or its contents may not be copied or disclosed to others without Company’ written permission.
Page 22 of 34
Project Document Number: PM210014-600-ZP6-00002 Release Purpose: IPE Rev: 02
This document contains information that is PROPRIETARY to Air Products Chemicals, Inc. and its subsidiaries or affiliates.
This document or its contents may not be copied or disclosed to others without Company’ written permission.
Page 23 of 34
Project Document Number: PM210014-600-ZP6-00002 Release Purpose: IPE Rev: 02
This document contains information that is PROPRIETARY to Air Products Chemicals, Inc. and its subsidiaries or affiliates.
This document or its contents may not be copied or disclosed to others without Company’ written permission.
Page 24 of 34
Project Document Number: PM210014-600-ZP6-00002 Release Purpose: IPE Rev: 02
This document contains information that is PROPRIETARY to Air Products Chemicals, Inc. and its subsidiaries or affiliates.
This document or its contents may not be copied or disclosed to others without Company’ written permission.
Page 25 of 34
Project Document Number: PM210014-600-ZP6-00002 Release Purpose: IPE Rev: 02
NEOM Truck/Trailer
HIDC Project Daily Inspection Form
This document contains information that is PROPRIETARY to Air Products Chemicals, Inc. and its subsidiaries or affiliates.
This document or its contents may not be copied or disclosed to others without Company’ written permission.
Page 26 of 34
Project Document Number: PM210014-600-ZP6-00002 Release Purpose: IPE Rev: 02
This document contains information that is PROPRIETARY to Air Products Chemicals, Inc. and its subsidiaries or affiliates.
This document or its contents may not be copied or disclosed to others without Company’ written permission.
Page 27 of 34
Project Document Number: PM210014-600-ZP6-00002 Release Purpose: IPE Rev: 02
This document contains information that is PROPRIETARY to Air Products Chemicals, Inc. and its subsidiaries or affiliates.
This document or its contents may not be copied or disclosed to others without Company’ written permission.
Page 28 of 34
Project Document Number: PM210014-600-ZP6-00002 Release Purpose: IPE Rev: 02
This document contains information that is PROPRIETARY to Air Products Chemicals, Inc. and its subsidiaries or affiliates.
This document or its contents may not be copied or disclosed to others without Company’ written permission.
Page 29 of 34
Project Document Number: PM210014-600-ZP6-00002 Release Purpose: IPE Rev: 02
This document contains information that is PROPRIETARY to Air Products Chemicals, Inc. and its subsidiaries or affiliates.
This document or its contents may not be copied or disclosed to others without Company’ written permission.
Page 30 of 34
Project Document Number: PM210014-600-ZP6-00002 Release Purpose: IPE Rev: 02
NEOM CPT
HIDC Project Daily Inspection Form
This document contains information that is PROPRIETARY to Air Products Chemicals, Inc. and its subsidiaries or affiliates.
This document or its contents may not be copied or disclosed to others without Company’ written permission.
Page 31 of 34
Project Document Number: PM210014-600-ZP6-00002 Release Purpose: IPE Rev: 02
This document contains information that is PROPRIETARY to Air Products Chemicals, Inc. and its subsidiaries or affiliates.
This document or its contents may not be copied or disclosed to others without Company’ written permission.
Page 32 of 34
Project Document Number: PM210014-600-ZP6-00002 Release Purpose: IPE Rev: 02
This document contains information that is PROPRIETARY to Air Products Chemicals, Inc. and its subsidiaries or affiliates.
This document or its contents may not be copied or disclosed to others without Company’ written permission.
Page 33 of 34
Project Document Number: PM210014-600-ZP6-00002 Release Purpose: IPE Rev: 02
This document contains information that is PROPRIETARY to Air Products Chemicals, Inc. and its subsidiaries or affiliates.
This document or its contents may not be copied or disclosed to others without Company’ written permission.
Page 34 of 34