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一、 机型 Machine type:SX89
原料(带钢卷)→开卷→剪切对焊→储料→被动矫平→成型轧制→高频
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焊接→去除外毛刺→喷淋冷却→定径、整型→粗矫直→定尺切断→收管、捆扎。
Raw material (steel strip coil) → decoiler→ shear and butt- welder → strip
accumulator → passively leveling → forming machine → high frequency welding
→remove the burrs outside → spraying cooling → sizing machine→ straightening
→ fixed length cutting → run out table → finished tube
上料架是钢管生产线的重要组成部分,功能是支撑带卷并将带
卷涨开,带钢能顺利的进入成型轧制. 带卷可以被液压涨开,上料
架可以正传反转.带卷涨开速度可以调节,刹车装置的设计是用气
缸压住橡胶皮,安全稳定.
Decoiler is the important equipment in steel pipe making line,
the function is to support the strip coil and expand the strip coil, so
strip can enter into machine to roll forming. Strip coil can be expanded
by hydraulic and decoiler can be rotated forward and reverse. Strip
expanding speed can be adjusted, braking device designed with
pneumatic cylinder to press the brake rubber block, safety and reliable
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双边液压开卷机 Double side hydraulic decoiler
它是用来剪切两卷带钢首尾不规则的部分,将两卷带钢焊接
起来所以机器能够持续工作而不停工
It is used to shearing the head and the end of the steel strip of
two steel coil, cutting off the irregular part then welding two steel
strip, so machine can working continuously.
(1) 带钢宽 Strip width: ≤200mm;
(5)PLC:FATEK 永宏
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自动剪切对焊机 Automatic shear and welding machine
卧式活套的工作原理是进料装置气缸压紧钢带进料电机
驱动送料辊靠磨擦力向储料盘充料,主电机驱动大盘料仓外笼输
送辊转动,将带钢卷存于存料区。一卷钢带存完即停机,等待剪
切(头)、对焊完毕,再向料仓充料。
The working principle is: feeding device press the steel strip,
feeding motor driven the feeding roller and feeding the steel strip into
accumulator. Main motor drives the transfer roller rotating, storing the
steel strip in accumulator. Accumulator will stop when one steel coil
finished, waiting the next steel coil.
送料电机:交流变频 11KW
Feeding motor: AC11KW
储料电机:交流变频 18.5KW
Storing motor: AC18.5KW
储料量:大约 2000 米 外径:4.5 米
Capacity: About 2000M Outer diameter:4.5 M
它的功能是用成型滚轮将带卷压成管坯.
The function of this part is to make the steel strip become to the
tube blank by forming rollers
(1)、组数 group amount 七组 Seven group
(2)、框架材料 frame material 锻钢 Steel forging
平辊架
(3)、平辊轴材质 Φ80mm
Horizontal
diameter of horizontal roll shaft
roll stands
(4)、平辊轴材质 42CrMo 热处理
material of horizontal roll shaft Heat treatment
(1)、组数 group amount 九组 Nine group
(2)、立辊座材质 QT50
立辊座 vertical roll seat material
Vertical roll (3)、立辊轴材质 Φ50mm
seat Vertical roll shaft diameter
(4)、立辊轴材质 45#钢锻件
vertical roll shaft material 45#forging
(1)、组数 group amount 七组 Seven group
(2)、箱子结构 box structure 焊接件 热处理
Weld assembly Heat treatment
(3)箱体结构 structure 螺旋伞齿传动
齿轮箱
Spiral bevel gear transmission
Gear box
(4)、螺旋齿轮材料 20CrMnTi
spiral bevel gear material
(5)、齿轮轴材质 40Cr
gear shaft material
动力传动结构 万向轴传动到平辊轴
Power transmission structure Universal shaft transmit to horizontal shaft
4.2 导向、挤压、刨疤
本部套的功能是将成型管坯焊缝对中送至挤压机构,使管缝闭合焊接,
再用刨刀去除外焊疤,从而得到平整、光滑的焊接表面
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导向型式 土耳其头式,360°旋转
Guide type Turkish-heads type and 360°rotary
焊接型式 二辊或三辊挤压/ two or three welding rollers
Welding rolls
刨刀座调整型式 丝杆调节,快速进退刀
Scraper stands Adjusting pole and quickly feeding and exit
4.3 冷却水槽:采用水槽喷淋式使焊接后的管坯得到充分冷却
本部套的功能是将成型冷却后的管坯进行精整型,以达到图纸或
用户要求的几何尺寸
The function of this part is used to finishing the tube blank from the
forming machine, so the tube size can meet the physical dimension
customer required
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(3)、平辊轴材质 Φ80mm
diameter of horizontal roll shaft
roll stands (4)、平辊轴材质 42CrMo 热处理
material of horizontal roll shaft Heat treatment
(1)、组数 group amount 六组 Six group
(2)、立辊座材质 QT50
立辊座 vertical roll seat material
Vertical roll (3)、立辊轴材质 Φ50mm
seat Vertical roll shaft diameter
(4)、立辊轴材质 45#钢锻件
vertical roll shaft material 45#forging
(1)、组数 group amount 六组 Six group
(2)、箱子结构 box structure 焊接件 热处理
Weld assembly Heat treatment
(3)箱体结构 structure 螺旋伞齿传动
齿轮箱
Spiral bevel gear transmission
Gear box
(4)、螺旋齿轮材料 20CrMnTi
spiral bevel gear material
(5)、齿轮轴材质 40Cr
gear shaft material
动力传动结构 万向轴传动到平辊轴
Power transmission structure Universal shaft transmit to horizontal shaft
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定径主机 Sizing machine 冷却水槽 Cooling tank 主传动 Main drive system
功能是将成品管按照客户的要求的长度进行切断
The function of this part is to cutting the length of finished tube as
customer wanted
普通电脑控制切割
结构 Structure
Normal computer controlled cutting
(1)、最大切割直径
Φ89(70×70)mm
maximum diameter
(2)、最大切割厚度
Δ4.0mm
maximum thickness
(3)、切割长度和精度
L=4~8m,≤±3㎜
cutting length and precision
(4)、驱动形式 driving type 气动控制 Pneumatic controlled
(5)、锯片规格 size of saw blade Φ550mm
(6)、锯片材质
65Mn
Material of saw blade
(7)、驱动电机 driving motor AC 18.5k 品牌西门子 Brand: Siemens
(8)、切割电机 cutting motor AC 22 KW 品牌西门子 Brand: Siemens
(9)、切割速度 speed of cutting 最快 Maximum 100M/min
(10)、控制系统 Control system 安川 Yaskawa
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电脑锯 Computer cutting saw
本部件是将切割后的成品管输送至打包,配有动力滚轮,在落
料架尾部配有信号感应装置,当钢管碰到感应装置时它会将信号反
馈给控制台,控制台工作卸下管子.该落料架是双边落料,客户可根
据自己要求设置.
This unit is to convey the finished pipe to packing, pipe transmit by
dynamic roll. A signal sensing device installed in the end of run out table,
when pipe touch the signal sensing device, it will feedback the signal to
control panel, control panel start working and discharge the pipe. This
Run out table is double side type, customer can setting the direction they
want.
交流电机 AC motor:4 KW
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落料架 Run out table
7. 高频感应焊机(固态)
High frequency induction welding machine (solid state):
功率 Power:300KW
总控台 直流调速器
Overall control table DC speed adjustor
整流柜 逆变柜
Rectifier cabinet inverter output cabinet
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风水冷却器 调整支架
Air-Water cooling system Adjust rack
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七 Mould 模具:
客户需要根据管子厚度另外订购模具,不同规格钢管需要不 同的
模具,按最终净重来计算价格.
Customer should buy the roller additional according to pipe
size, different pipe size need different roller,calculate the price as final
weight
材质 Material :Cr12 Unit price:6350 USD/Ton
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吊装设备 行车 5~10 吨 两台
Needed lifting Air crane 5~10 Ton two sets
machine
(1) 高频电缆,机器内外部电缆
通常耗损部件
high-frequency cable, machine cable and wire
Normal
(2)磁棒 impedor (magnetic bar)
consumable
(3)锯片 saw blade
auxiliary material
(4) 刀头 Scraper knife
九、在签订合同后,我司将会提供地基图、水电气图。操作说明书会
和设备一起发运
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