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REV. NO. 1
ENGINEERING STANDARD DATE MAR 2004
PAGE 1 OF 12
This document is issued by Engineering Standards Section, SABIC Engineering and Project Management, Kingdom of Saudi Arabia.
The information contained in this document is the confidential property of SABIC. It can not be disclosed, copied or used for any purpose
without prior approval from SABIC. If you are not authorized to posses this document, please destroy it immediately.
NUMBER E08-S01
REV. NO. 1
Low Voltage Switchgear (NEC)
DATE MAR 2004
ENGINEERING STANDARD PAGE 2 OF 12
CONTENTS
1. Scope
This specification is for design, manufacture, testing and shipping of low voltage, metal-enclosed power
circuit breaker switchgear for indoor installations in unclassified areas.
2. References
Reference is made in this specification to the following documents. The latest issues, amendments, and
supplements to these documents shall apply unless otherwise indicated.
SABIC Engineering Standards (SES)
E02-G01 Electrical Design Criteria
E08-X01 Low Voltage Switchgear (NEC) - Data Sheet
E11-S02 High Resistance Grounding System
E12-S01 Batteries, Racks and Battery Chargers
American National Standards Institute / Institute of Electrical and Electronic Engineers (ANSI/IEEE)
C37.13 Low-Voltage AC Power Circuit Breakers Used in Enclosures (Including Supplement C37.130)
C37.16 Low-Voltage Power Circuit Breakers and AC Power Circuit Protectors Preferred Rating and
Application Recommendations
C37.17 Trip Devices of AC and General Purpose DC Low Voltage Power Circuit Breakers
C37.20.1 Metal Enclosed Low Voltage Power Circuit Breaker Switchgear
C37.50 Test Procedure for Low-Voltage AC Power Circuit Breakers Used in Enclosures
C57.13 Requirements for Instrument Transformer
National Electrical Manufacturers Association (NEMA)
SG 5 Power Switchgear Assemblies
Standard Publication No.ST 1
National Fire Protection Association (NFPA)
70 National Electrical Code (NEC)
Underwriters Laboratories (UL)
1558 Metal-Enclosed Low Voltage Power Circuit Breaker Switchgear
3. Definitions
For the purpose of understanding this specification, the following definitions apply.
Auxiliary Compartment. The portion of the switchgear assembly assigned for housing auxiliary
equipment, for example potential transformers, control power transformers, or other miscellaneous
devices.
Circuit Breaker. A device capable of opening and closing the power line feeder to an electrical system
manually or automatically. It opens the circuit automatically at predetermined values of overcurrent or fault
current by circuit protection relays, without damage to the mechanism or the current-carrying portion of the
device. The basic function of this device is to open or close the circuit under normal and abnormal
conditions.
Continuous Current Rating. The rated current of metal-enclosed switchgear is the maximum current in
rms amperes at rated frequency which can be carried continuously by the primary circuit components,
including buses and connections.
Ground and Test Device. A term applied to a switchgear assembly accessory device which can be
inserted in place of a drawout circuit breaker for the purpose of (1) grounding the main bus and external
circuits connected to the switchgear assembly and (2) primary circuit testing.
Instrument Transformers. Instrument transformers provide power to protective relays in low voltage
systems, and are of two types: voltage transformers for use in voltage measurement, and current
transformers for use in current measurement. These transformers have two primary functions. Firstly, they
serve to reduce the large value of rated primary circuit voltages and current encountered in modern power
NUMBER E08-S01
REV. NO. 1
Low Voltage Switchgear (NEC)
DATE MAR 2004
ENGINEERING STANDARD PAGE 4 OF 12
circuits to a common secondary base, thus permitting standardization of meters, relays or other measuring
devices. These secondary values are usually 120 V and 5 A. Secondly, they provide insulation between
primary and secondary circuits, thus protecting meters and devices from dangerously high voltages.
Rated Maximum Voltage. The rated maximum voltage of metal-enclosed switchgear is the highest rms
voltage for which the equipment is designed, and is the upper limit of operation.
Stored-Energy Operation. Circuit breaker operation by means of energy stored in the mechanism itself
prior to the completion of the operation, and sufficient to complete it under predetermined conditions.
Switchgear. A general term for a design which includes all the equipment required to control an individual
circuit. This interrupting device, in combination with the associated controls and metering, provides
protection to the cables and equipment. It is primarily used in distribution of electric power for various
voltage levels.
4. General
4.1 Switchgear designed for facilities shall conform to ANSI/IEEE C37.20.1, NEMA SG 5 and UL 1558.
4.2 Documents shall be written in English and all dimensions shall be in SI units.
4.3 Any conflict(s) between this specification, SES and industry standards, engineering drawings, and
contract documents shall be resolved at the discretion of SABIC.
5. Environmental Requirements
5.1 Indoors
5.1.1 Ambient temperature range: 10 qC to 50 qC.
5.1.2 Relative humidity: 0 to 95 percent, non-condensing.
5.1.3 Seismic condition: UBC Zone 1 (unless otherwise as specified in SES E08-X01).
5.1.4 Altitude: 1000 m (unless otherwise as specified in SES E08-X01).
5.2 Switchgear Storage and Transport Conditions
5.2.1 Temperature range: -20 qC to 70 qC.
5.2.2 Relative humidity: 0 to 95 percent, non-condensing.
6. Switchgear Ratings
6.1 Voltage Ratings
The rated connected voltage shall be 480 Volts, 3-phase, 3 wire.
6.2 Frequency Rating
Rated voltage and current for switchgear shall be based on 60 Hz.
6.3 Rated Short-Time Current and Rated Short-Circuit Current
The rated short time current of the metal-enclosed switchgear is the designated limit of available current at
which it shall be required to withstand its short-time current duty cycle as specified in ANSI/IEEE C37.20.1,
section 4.4.3 and 4.4.4.
7. Metal-Enclosed Switchgear
7.1 General
7.1.1 Live parts shall be completely enclosed within grounded metal enclosures.
7.1.2 Secondary control devices and wiring shall be isolated from the high voltage primary devices by
grounded metal barriers, except for certain runs of the secondary wiring where barriers are impractical.
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Low Voltage Switchgear (NEC)
DATE MAR 2004
ENGINEERING STANDARD
PAGE 5 OF 12
7.1.3 Circuit breakers shall be removable, equipped with self coupling primary and secondary
disconnecting contacts, and arranged with the disconnecting means to physically move between the
connected and disconnected positions.
7.1.4 Major primary circuit components shall be isolated by grounded metal barriers.
7.1.5 Buses, joints and connections shall be insulated throughout the equipment.
7.1.6 Interlocking shall be provided, for correct sequential operation.
7.2 Application
Metal-enclosed switchgear assembly shall conform to ANSI/IEEE C37.20.1 and shall include drawout type
circuit breaker assemblies, buses, fuses and other protective devices, controls, metering and
instrumentation.
7.3 Construction
7.3.1 Switchgear vertical sections shall be NEMA Type 1, free standing, completely factory assembled,
wired, tested, steel construction, with doors and access panels of sufficient size to give full access to all
components. Adjacent vertical sections and individual compartments shall be isolated from each other by
means of sheet steel barriers. The vertical sections shall be bolted together into an enclosed dead-front
assembly mounted on an integral base frame. Vertical sections of the switchgear assembly shall share a
common horizontal main bus and a common ground bus running the length of the switchgear line up. The
switchgear shall not be configured in a back to back arrangement. The incoming or tie power circuit
breaker shall be installed in a single vertical section unless otherwise specified in SES E08-X01.
7.3.2 Future Expansion. A ‘spare’ switchgear shall be arranged for future expansion, and the enclosures
shall be of modular design to permit safe and easy installation of additional units. These units shall include,
but not be limited to, such items as predrilled buses, terminal blocks for secondary wiring, and removable
enclosure end covers secured by captive hardware on the structure. Enclosure for the future shall be
completely equipped to contain breaker stabs, current transformers, bus bars, wiring, test block, relays
and circuit breaker to make an operating feeder, as specified on the one line diagram.
7.3.3 Space Locations. A space location shall be a complete vertical section and shall be similar to a
‘spare’ except that the main circuit breaker shall not be installed.
7.3.4 There shall be a minimum of one ‘spare’ and ‘space’ location connected to every bus as specified on
the one line diagram.
9.1.5 Vertical Bus. The continuous current rating of the vertical bus shall be no lower than to the frame
size of the LV power circuit breaker.
9.2 Switchgear Ground Bus
A 6.35 mm by 50.8 mm (minimum) copper ground bus shall be provided over the entire length of the
assembly, with provisions for extensions at either end for future expansion. Provisions shall also be made
to terminate a 120 mm2 copper ground-system cable at each end. Ground bus shall be routed at the rear
of the assembly.
9.3 High Resistance Grounding
Unless otherwise specified in SES E08-X01, a high resistance grounding detecting and alarming cabinet
shall be furnished for each low voltage switchgear. The high resistance grounding system shall consist of
a neutral-connected single-phase distribution transformer, low voltage grounding resistor, and ground
sensing relay. The grounding resistor shall include a center tap and a pulsing contactor to allow
troubleshooting upon fault sensing and shall be in accordance with SES E11-S02.
12.4 Minimum wire size for current transformer secondary circuits shall be 2.5 mm2 (14 AWG) stranded
copper, 600 V, rated at 90 qC.
12.5 When required by the specification, shorting links shall be provided on the CT’s terminal block unless
otherwise specified in SES E08-X01.
Table I
LV Switchgear Voltage and Insulation Levels
INSULATION LEVEL kV
RATED MAXIMUM NORMAL
VOLTAGE FREQUENCY REFERENCE
(rms) WITHSTAND DC WITHSTAND
(rms)
18. Wireways
Wireways shall be provided within the switchgear sections to route various types of wiring to termination
locations within the enclosures.
21.2 Indicating lamps shall be cluster LED type, providing long life capability, and shall be removable from
the front of the panel.
25. Accessories
The following accessories shall be provided with switchgear line up for each substation:
a. Manual racking crank for moving the breaker into the test, service or disconnected position
b. Container of touch-up paint
c. Electric circuit breaker maintenance closing device
NUMBER E08-S01
REV. NO. 1
Low Voltage Switchgear (NEC)
DATE MAR 2004
ENGINEERING STANDARD
PAGE 11 OF 12
d. Lifting devices for installing and removing the circuit breakers from the cubicle
27. Finish
Surface preparation and paint finish shall be as follows:
a. Structural steel framework, panels and compartments shall be surface prepared and painted
before assembly
b. Items to be painted shall be chemically cleaned and hot phosphate treated
c. The paint shall be an electrostatically applied coat of polyester urethane. Final outside finish
color shall be ANSI 61 light gray.
29. Documentation
29.1 The following documents shall be submitted to SABIC with the quotation:
a. A plan-view outline, showing conduit and cable entrances
b. Front elevation showing location of all components
29.2 The following documents shall be submitted and approved by SABIC prior to the beginning of
fabrication:
a. Cross-sectional drawings of each type of unit
b. Single line diagrams
c. Three line power diagrams
d. Three line control diagrams showing terminal numbers, wire numbers, and device connection
information
e. Elementary (schematic) diagrams of breaker control, metering and alarm circuits
f. Location of connection points to the switchgear, including terminal numbers
g. Inverse time-current curves for the circuit protective devices used
h. Equipment summary identifying all apparatus and devices
i. Price list of recommended spare parts
29.3 The following documents shall be submitted after the beginning of fabrication:
a. Wiring diagrams of stationary and removable elements showing terminal and wire numbers
b. Installation details and instructions
c. Excitation curves for current transformers
30. Shipping
30.1 Switchgear shall be packed securely and anchored to skids. Unmounted parts shall be suitably boxed
and firmly attached for shipment.
30.2 Switchgear line up shall be shipped completely assembled whenever possible. When this is not
possible, shipping splits shall be specified on the drawings, and the switchgear divided for shipping at
these points.
30.3 Manufacturer shall be responsible for proper shipping and suitability for long term storage of
equipment at its destination.
30.4 Manufacturer shall submit a description of preparation for shipping and long term storage for SABIC
approval.