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LEA RE Product-Guide E-1
LEA RE Product-Guide E-1
Product Guide
Control and Monitoring Solutions
TRACTION
| 26 Traction Control
SERVICES
| 28 Spares, Overhaul & Service Exchange
| 28 Application Engineering
| 29 Installations & Commissioning
2 3
GOVERNORS HYDRAULIC GOVERNORS RE 1800-3G RE 1115-4G
Powerful mechanical hydraulic governor, Hydraulic governor with electronic speed setting
With nearly seventy years of experience, Engine builders around the world trust in providing mechanical speed control and for marine propulsion engines. Analogue (4-20 mA)
REGULATEURS EUROPA is a renowned REGULATEURS EUROPA hydraulic governors featuring a two-stage, high stiffness, and digital speed setting modes (raise/lower speed)
specialist in the field of hydraulic control. whenever a high reliable, stable and optimal backlash-free hydraulic servo mechanism for available. Electrically operated stop, electric start
solution is needed for specific applications like best possible control on engines whose fuel fuel limiter or boost pressure fuel limiter. 4-20 mA
The company delivers a wide range of
marine propulsion gensets and turbines in control systems require a high work output. load signal available. A low build version of the 1115
hydraulic governors.
diesel, gas or dual-fuel mode. Option for start/boost pressure fuel limiter. type governor is available for engines with limited
Customers from the industrial, shipping space for the governor. Pneumatic fuel limit and
Output range Nm: 81-108
and rail vehicle sectors value the controllers RE 2100 4-20 mA load signal available.
Output range ft lbf: 60-80
for their absolute reliability and durability, Hydraulic governor, providing mechanical speed Output range Nm: 11, 16, 20, 34, 46, 54
combined with outstanding operating control of high-speed engines, with options to Output range ft lbf: 8, 12, 15, 25, 34, 40
properties. provide electrical or pneumatic speed control
and boost pressure fuel limitation.
As single components or as part of an engine
management system - REGULATEURS Output range Nm: 11, 15
EUROPA supplies the optimally configured Output range ft lbf: 8, 11
controllers for application-specific
requirements.
MAIN BENEFITS
Excellent control management
Reliability
Endurance
RE 1500-3G 1102-4G
Largest of the RE hydraulic governors, Popular hydraulic governor, providing
providing mechanical speed control and featuring mechanical speed control of diesel or steam
a two-stage, high stiffness, backlash-free turbine driven gensets. Option for electrically
hydraulic servo mechanism for best possible operated stop and/or start fuel limiter.
control on engines whose fuel control systems
require a high work output. Option for start/boost Output range Nm: 11, 16, 20, 34, 46, 54
pressure fuel limiter. Output range ft lbf: 8, 12, 15, 25, 34, 40
4 5
ELECTRO-HYDRAULIC MAIN BENEFITS Viking35 DC 6.200
Tried-and-tested
GOVERNORS High performance
An ECU with a high number of I/Os, suitable for a
wide range of complex control and monitoring tasks
A version of the versatile HEINZMANN DC 6
controller with an output range of 0-200 mA makes
in ships, locomotives and generators. The Viking35 it perfect for the small RE 20 actuator and other
REGULATEURS EUROPA is continuously extending Flexible
has established itself as the ideal solution on the small proportional electromechanical actuators.
their hydraulic governor range. Latest development Durable market for applications involving complex load
is a microprocessor controlled hydraulic governor, sharing in particular. The user-friendly Viking Vision Power supply: 12 | 24 VDC
Flexible
which combines the well proven RE hydraulic software or a corresponding hand-held device Degree of protection: IP00
governors with a special developed HEINZMANN Precise
can be used to edit or display control and status
digital control. Adaptable parameters in real time. It is combined with
hydraulic actuators from REGULATEURS EUROPA.
DG 2800.14
Power supply: 24 VDC
The DG 2800.14 governor is a microprocessor Degree of protection: IP00
controlled hydraulic governor and consists of the
well-proven RE 2800 series actuator and the
DIGITAL GOVERNORS
HEINZMANN digital DC 14 governor. The digital
governor controls the proportional solenoid of REGULATEUR EUROPA digital governors are highly
the actuator by means of a current signal. The valued on account of their flexibility, which means
DG 2800.14 includes an integrated speed pick-up, they can meet all customer requirements and
however, if required an external pick-up can be prerequisites. Our governor systems are known for
connected. The DC 14 digital governor provides their durability and tried-and-tested reliability. They
state-of-the-art speed control (steady state speed can be used for diesel, gas and dual-fuel engines
and turbines of any size, type and make. Alongside
wander < 0.1 % at nominal speed), start fuel limit
and functionality typical for generator application, our standard products, we can also offer bespoke SOFTWARE
including isochronous load sharing (optional). solutions that are tailored to specific applications.
Marine certification: DNV GL, ABS REGULATEURS EUROPA configuration and
visualisation tools are used to control and display
Output range Nm: 20.3 | 41.7 XIOSUC DC 8 operating parameters for all digital governors.
Output range ft lbf: 15 | 30
Multi-functional and modular engine governor Digital speed governor for combination with Viking Vision
with advanced I/O system. Follow-up product for actuators from the StG 2000 series. Alternatively, it
PRIAMOS DC 1-03/DC 1-04. can be used as a positioner or periphery module to Viking Vision is a free of charge PC based tool which
extend the I/O capacity of the primary control unit. has been developed to allow easy access to the
Processor: 32 Bit 264 MHz Available for marine drives with an output of 0-1 A, adjustable parameters and status information in all
Communication interfaces: Ethernet, CAN, for controlling hydraulic actuators from the Viking products
RS-232, RS-485 REGULATEURS EUROPA range.
Display: 4.3“ (optional)
Power supply: 12 | 24 VDC
Degree of protection: IP20
Degree of protection: IP00
Power supply: 9... 32 VDC
Interface: Galvanically insulated CAN bus
DcDesk
The DcDesk software is a configuration and
visualisation tool for all digital HEINZMANN systems.
It comes with all functions for commissioning,
6 7
monitoring and maintenance/diagnosis.
ACTUATORS HYDRAULIC ACTUATORS RE 2221-1G RE 2800-1G
The 2221 is a proportional actuator where the This model is a compact hydraulic proportional
The range of hydraulic actuators offered by RE Series 20 position of the output shaft is proportional to the actuator used in combination with the Viking range
REGULATEURS EUROPA in the HEINZMANN electrical input signal 0-1 A. This actuator is typically from RE or governors from other manufacturers. It
Small proportional actuator using engine oil for used in medium/high-speed diesel engines in is completely interchangeable with actuators from
portfolio is built on nearly seventy years of
its operation but with a self-contained oil pump generator systems or locomotives. the UG range.
expertise in hydraulic governing. Customers and accumulator. Can be used with a range of
in the industrial, marine and rail traction proprietary ECUs, making it an ideal solution for Output range Nm: 11, 16, 20, 34, 46, 54 Output range Nm: 42
sector acknowledge these actuators for high upgrade/retrofit installations. This actuator is Output range ft lbf: 8, 12, 15, 25, 34 Output range ft lbf: 30
reliability and durability along with excellent controlled by a HEINZMANN digital governor
performance. DC 6.200.
MAIN BENEFITS
Excellent control management
Reliability RE 2231-1GH DA 2800
Endurance Proportional actuator featuring a mechanical- Compact hydraulic proportional actuator based
hydraulic governor as a ballhead backup in the on the 2800 series actuators with an integrated
case of a power failure or controller fault, providing amplifier. The amplifier boosts the output signal
various manual speed setting options. Popular from 0-200 mA to 0-1 Amp or from 4-20 mA to 0-1
actuator model for marine propulsion engines and Amp. This allows to use the DA 2800 actuator with
other applications where common mode failures different non-RE controllers of other manufacturers.
must be minimised.
No external amplifier needed
Output range Nm: 11, 16, 20, 34, 46, 54 No extra space in the control cabinet for an
Output range ft lbf: 8, 12, 15, 25, 34, 40 additional PCB needed
No additional wiring needed
Only one cable to the actuator
Wire break detection from PCB to actuator
Amplifier with marine type approval
8 9
RE 2222-3G RE 2232-3G TEST EQUIPMENT Actuator Charger/Tester
Proportional actuator featuring a two-stage, high Proportional actuator featuring a two-stage, high For calibration of all RE actuators. The magnets in
stiffness, backlash-free hydraulic servo mechanism stiffness, backlash-free hydraulic servo mechanism REGULATEURS EUROPA provides electrically all RE actuators are accurately calibrated at the
for best possible control on larger engines for best possible control on larger engines driven governor test stands for permanent factory, guaranteeing the actuator performs in the
requiring increased work outputs. Option for start/ requiring increased work outputs. Option for start/ installation. The purpose of the rig is to precise manner the design intended. At overhaul
boost pressure fuel limiter and/or a mechanical- boost pressure fuel limiter and/or a mechanical- assist in adjusting, servicing and testing the of the actuator and/or strip down of the actuator
hydraulic governor as a ballhead backup. hydraulic governor as a ballhead backup. assembly it is essential to re-calibrate the magnet to
performance of hydraulic speed governors
maintain the accurate operation of the unit. The
Output range Nm: 81, 108 Output range Nm: 81, 108 and hydraulic actuators. RE actuator charger/tester is designed specifically
Output range ft lbf: 60, 80 Output range ft lbf: 60, 80 Further we supply units for testing, to do this task and is available in either 110 VAC or
charging and calibration of actuators. 230 VAC 50/60 Hz power supply format. The
functionality of this independent unit is built into
the AK8 test stand above.
10 11
SYSTEM COMPONENTS The master station can access the input process
image to determine the plant status and also write
EMC requirements: In order to comply with the
requirements of IEC61000-4-2, -3, -4 and -5
Isolation: 1 kV between input, output, and
power supply
to the output process image area to control plant the module must be mounted in a steel plate Temperature: -20 ... 70 °C operating range
REGULATEURS EUROPA supplies a range devices. The network node is controlled by a master enclosure
Mounting: standard DIN rail module
of auxiliary systems and components in order module that always occupies the first slot. A Type approval
to complete their control and monitoring combination of input and output modules to suit
systems by self-produced equipment. the field requirements are then plugged into the
right hand side of the master module to form the
Stepper Motor Drive Module
ICENI bus. The node is completed with a power REGULATEURS EUROPA series of hydraulic
supply module. governors may be equipped with a speed setting
device which can be adjusted from a 4-20 mA signal.
DISTRIBUTED I/O Open protocols to PLCs, PCs etc. (Modbus RTU,
CANopen, DeviceNet)
In this instance the speed setting mechanism in the
governor is adjusted by means of a stepper motor,
SYSTEMS Extended temperature range (-20 ... +70 °C) which is controlled by driver M602901F.
Inbuilt user interface for commissioning and
ICENI I/O Modules support
Robust construction
The ICENI range of distributed I/O modules can
Independent electrical isolation
be used to communicate with PC or PLC equipment
or extend the range of the RE Viking35 ECU. The Redundant power supply capability Converter Module 7150
DIN rail mounted modules are designed to be cost “Plug & Play” automatic configuration Actuator drive signal converter module. Interface
effective and easy to configure, via a colour display Cost-effective solution for a wide range of to any electronic control unit from any other
keypad, without the need for a programmer or applications manufacture.
laptop. ICENI has been built to a high specification
to encompass the extended temperature range of
an engine environment but is easily suited to a
much wider role; both to enhance RE control and
SIGNAL CONVERTER
monitoring solutions or as a product for other MODULES
OEMs.
The unit complies with the requirements of
ICENI is a range of modules that can be plugged Converter Module ECM 7118 IEC61000-4-2, -3, -4 and 5 if mounted in a steel
together to form a node on a distributed I/O system. plate enclosure. A potential free change over
The amplifier module ECM 7118 provides an
Nodes are positioned at strategic points around the contact is available for alarm indication. Please refer
interface between any of the REGULATEURS
plant enabling local field devices to be wired to the to the data sheet, which summarises the differences
EUROPA range hydraulic actuators and electronic
modules rather that individually back to the master between builds and provides the specification and
control units from other manufactures.
station, thus simplifying the plant wiring. connection diagram of the latest build M602901F.
Size: 75 x 110 x 50 mm
Analogue speed setting mode
Mounting: Standard DIN rail mounting
Ramp rate adjustable for increase or decrease
Power supply: 24 VDC (18 ... 32 V) max. 2 A Input signal: 0 ... 200mA range (35 Ohm nominal
speed
Input: Selectable 0 ... 200 mA or 4 ... 20 mA. input resistance)
Raise speed in digital speed setting mode
The input signal is isolated from both power Output signal: 4 ... 20mA range (adjustable)
Lower speed in digital speed setting mode
supply and output signal. Fault sensing:
Fast/slow ramp rate selectable if in digital speed
Input resistance: 35 Ω for 0 ... 200 mA input, 4 ... 20mA output signal wire-break detection.
setting mode
235 Ω for 4 ... 20 mA input 0 ... 200 mA input signal is broken when output
Minimum speed stop
Output: Pre-set for RE series actuators, or signal wire break is detected
0 ... 1000 mA nominal Maximum speed stop
Module health status (4 ... 20mA wire break/
Time lag: < 5 ms for 100 % step loss of power supply) indicated via clean Selectable reduced maximum analogue speed
contact and LED. setting level
Ambient temperature: -10 ... +75 °C
Response: <5 ms for 100 % step change Select idle speed setting level
Power supply: 24 VDC nominal Select run-up to rated speed (constant speed)
12 (18 ... 32 VDC range) 13
Type approval
CONDITION-BASED TrinoDETECT Trino System
MONITORING The TrinoDETECT unit continuously collects and
monitors vibration frequency data received from
a number of machinery sensors (typically
Condition-Based Monitoring (CBM) is increasingly accelerometers). Using spectrum analysis and
recognised within many industries as one of the moving band pass filter techniques, the condition
foremost methods of managing the maintenance signature contained within the sensor data is
and availability of critical assets. assessed to diagnose common machinery faults.
With a long and successful history of providing
control and monitoring systems for marine, Data
Cloud
industrial, and traction applications worldwide;
Alarm
as well as an experienced team of certified Alert
vibration analysts, REGULATEURS EUROPA is Asset
16 17
GENERATOR MAIN FEATURES Viking 35
MANAGEMENT Local engine control panels An ECU with a high number of I/Os, suitable for a
wide range of complex control and monitoring tasks
Remote engine control panels in ships, locomotives and generators. The Viking35
REGULATEURS EUROPA has nearly seventy Control desks has established itself as the ideal solution on the
years’ experience of providing control solutions market for applications involving complex load
ranging from single diesel engine governors Remote start/stop
sharing in particular. The user-friendly Viking Vision
through to complete control systems for Engine speed governing software or a corresponding hand-held device
multi-generator installations. RE specialises in can be used to edit or display control and status
Alternator excitation
design, engineering, manufacturing, installation parameters in real time. It is combined with
and commissioning services to meet the Manual/auto synchronising hydraulic actuators from REGULATEURS EUROPA.
customer specific requirements including Generator electrical protection
consultancy and surveying services to assist
in achieving a working solution. Alarm indication
Electrical data acquisition
REGULATEURS EUROPA‘s past projects have
included generator and power control Breaker status indication
solutions for many different applications like
Digital/analogue instrumentation
banks, hospitals, hotels, telecommunications
centres, airports, water treatment works, Mimic display
sewage treatment works, nuclear power Genset Control
stations and process plants. Generator management systems from
HEINZMANN and REGULATEURS EUROPA are
Customers for these systems are not only
based on well proven digital governors. In addition
located in the UK and Europe but around
to the tried-and-tested Viking35 systems, the
the world; from Brazil to India and Ireland to
latest PLC and HMI technology and, where new XIOSGenSet governor is an all-rounder suitable
Australia.
for all generator systems, as it combines all the
appropriate, incorporate the field bus networks
relevant advantages of combustion engine
XIOSGenSet
REGULATEURS EUROPA has the facilities to and serial communications in an attempt to
design, engineer and manufacture control reduce the amount of installation cabling. The governors and generator governors. The system A multi-functional, digital and cost-efficient
systems to meet the customer specific functionality of single engine governors through can be fitted in control cabinets in accordance with system solution offering a wide range of solutions
requirements for diesel driven generator sets. to complete control systems is tailored to meet industrial standards, and can include PLC ontrollers, for controlling generators as well as protection and
The control systems are designed using the the customer’s and end user’s requirements. HMI user interfaces, integrated speed control monitoring functions. Only a single central governor
and numerous other functions. Communication is required to control the entire genset system.
can take place via numerous interfaces using The device’s multi-functional design means it can
different protocols. be used in the best way for each specific customer
In addition to engine and generator monitoring and the engine and generator control can be
and protection, the system provides speed control, configured flexibly. XIOSGenSet can be used for island
multiple communication interfaces and protocols and parallel operation as well as for individual or
for remote control and monitoring, as well as group applications. The system is supplemented by
multiple generator control functions. a clear, user-friendly and easy-to-operate HMI.
18 19
MARINE CONTROL AND PROPULSION CONTROL Propulsion Control Panel Overview
MONITORING Propulsion Control Panels
Bridge
For almost seventy years the sophisticated The REGULATEURS EUROPA Propulsion Control
propulsion control and ship monitoring Panels (PCPs) are a fully integrated governing and
systems of REGULATEURS EUROPA have been propulsion control unit providing a cost effective
supplied to merchant, commercial and military solution for Fixed Pitch Propeller (FPP), Controllable
Pitch Propeller (CPP), and water jet marine
marine applications around the world.
applications. HMI HMI
Building upon a wealth of expertise,
REGULATEURS EUROPA work hand in hand
with customers from initial consultation
to project planning and execution, resulting
in perfectly.
Control Unit
With its longstanding experience in governing
and controlling prime movers and its
excellent design and production capabilities,
REGULATEURS EUROPA fulfils the needs of
shipbuilders, equipment manufacturers and
fleet operators through customised propulsion
control and monitoring solutions. Speed governing Engine
Logic for starting and stopping
Hydraulic Control
Clutch control Actuator Room HMI
Engine protections such as slowdowns and
hardwired shutdown
20 21
HARDWARE CAPABILITIES Complete Solutions
Pre-start priming Building further on the PCP, REGULATEURS
EUROPA can produce a complete range of solutions
Interlocked start sequence
for marine engine control and monitoring, tailored
Multi-attempt start capabilities for the vessel and its application. Based on the depth
Dual dynamics of knowledge within the company, these can range
from standard systems to bespoke solutions to
Clutch engage interlocks
meet the customer’s specific requirements.
Acceleration limitation
Wire break detection
Overspeed test facility
Engine RPM analogue outputs
Engine load analogue outputs
Helps to reduce overall costs
22 23
GENERATOR CONTROL Viking35 Generator Control MONITORING Marine Automation Systems
Panels Screen based monitoring systems are popular in
REGULATEURS EUROPA can provide controls for At the heart of many generator control panels is REGULATEURS EUROPA monitoring and many marine applications. RE can custom design
marine generators ranging from those used for the Viking35 ECU which combines the engine surveillance systems can be as simple or screens and/or integrate SeaMACS monitoring
diesel/electric propulsion, as main auxiliaries or management functions together with multi engine complex as the application demands. From displays from their sister company HEINZMANN
just standby units. RE is particularly well known for electrical and/or mechanical load sharing, via load simple LED and LCD displays to comprehensive Automation.
providing load sharing systems and for complex measure transducers. touch screen based systems and ship wide
combined generator/propulsion solutions as monitoring. Scalable system for monitoring of vessel
required by large suction dredgers. machinery and associated equipment
Interfaces for trends, reports, alarms and
Generator Panels Marine Monitoring Systems processes, optionally extendable by video
The typical panel shown includes all of the It is normal RE practice to keep monitoring surveillance and more.
necessary I/O to interface with the engine, generator and safety as separate functions to avoid Customizable, flexible architecture for scalability
and ships systems. The Windows* based PC soft- common mode failures that could endanger and redundant system for outmost reliability
ware provides an easy interface with the generator the machinery. Whilst most applications require
control panel; allowing performance to be monitored digital and/or screen-based monitoring displays
and parameters changed by authorised personnel REGULATEURS EUROPA can offer a range of
solutions including direct reading local engine
panels.
Speed governing
Start interlocks
Engine auxiliaries control during starting/
running/stopping conditions
1st and 2nd stage engine protection
Overspeed protection
Independent engine shutdown by separate
protection module
Before After
Spare Parts
REGULATEURS EUROPA holds a large amount of
spares at its factories in the UK and the Netherlands.
28 A network of independent service facilities holds 29
APPLICATIONS ENGINEERING INSTALLATION & COMMISSIONING
REGULATEURS EUROPA can provide a complete Site Services Manufacturers, packagers and operators trust in REGULATEURS EUROPA governors and control and
application engineering solution from initial monitoring systems. RE governors and actuators are proven in many applications and in various types of
concept through to final commissioning in Services provided by REGULATEURS EUROPA‘s Field engine. Key application areas for REGULATEURS EUROPA are marine, traction and industrial.
industries such as power generation, building Project Engineers and Technical/Consulting
management and process plant. Our experienced Engineers, with many years of experience of
team of project engineers will work with the generator installations, include:
customer to provide a workable control system Surveys of existing generator installations
and provide a high level of technical backup. Hazard and risk assessment surveys
Modifications of existing control systems
Experienced Engineers Design and replacement of unsupportable
control systems
REGULATEURS EUROPA‘s engineers have many
years of experienced of control systems including: Installation and commissioning of new control
systems
PLC (Allen-Bradley, Siemens, Mitsubishi, GEM80, Installation and commissioning of replacement
GE Fanuc) alternators
HMI (PanelView, Proface, Mitsubishi E-series) Maintenance contracts of new and existing
SCADA (Intellution Fix, RSView, Citect, generator installations
Cegelec P1200) Project management including CDM
Communications (ethernet, Modbus, DH+, DH485)
Fieldbus (DeviceNet, ControlNet, Profibus, CAN)
30 31
HEINZMANN GROUP - THINKING IN DRIVE AND CONROL
HEINZMANN is a globally active family business founded in 1897 with its headquarters in Schönau
(Germany), in the Black Forest.
Today, in the field of engine management HEINZMANN is one of the leading suppliers of components and
systems for industrial combustion engines, generators and turbines. As a specialist and development
partner, HEINZMANN is committed to developing exactly the right solution for increasing efficiency and
reducing emissions.
In the Electric Drives division, HEINZMANN demonstrates innovative strength and development expertise
in engine technologies of the future. The company has proven itself as a leading supplier and system
provider for electric drive applications.
Our collaborative interaction with more than 40 globally active subsidiaries and sales companies
characterises the spirit within the HEINZMANN group of companies and makes us a reliable partner.
HEINZMANN SUBSIDIARIES
Headquarters HEINZMANN Group Germany Korea Austria
Germany CPK Automotive GmbH & Co. KG Heinzmann / IFT GmbH
Heinzmann Münster Regulateurs Europa Uderns
GmbH & Co. KG Phone +49 251 777 969-0 Korea Pte. Ltd. Phone +43 5288 62258-0
Schönau info@cpk-automotive.com Ulsan office@ift-gmbh.com
Phone +49 7673 8208-0 www.cpk-automotive.com Phone +82 52 227 7673 www.ift-gmbh.com
info@heinzmann.de heinzmann@korea.com
United Kingdom South Africa
www.heinzmann.com
Heinzmann UK Ltd. The Netherlands Heinzmann Südafrika
Australia Middlesbrough Regulateurs Europa B.V. Stellenbosch
Heinzmann Australia Pty Ltd Phone +44 1 642 467 484 Roden Phone +27 82 6898100
Geebung QLD info@heinzmannuk.com Phone +31 5050 19888 diemont@worldonline.co.za