Waste Energy 1000t .D Graphic Output

Plant gross power 23414 kW Ambient
Plant net power 20499 kW 1.013 p

Number of units 1 28 T
Plant net HR (HHV) 17431 kJ/kWh 84% RH
25.79 T wet bulb
Plant net HR (LHV) 14232 kJ/kWh
Plant net eff (HHV) 20.65 %
Plant net eff (LHV) 25.3 %
Aux. & losses 2915.7 kW
Fuel heat input (HHV) 357.3 GJ/h
Fuel heat input (LHV) 291.7 GJ/h
Fuel flow 1000 t/day
67.2 p 452.8 T 94.54 M

To stack
86.2 T
257.3 M
CO2 = 770.1 tonne/day
(Total of 2 boilers) Totals of 2 running boilers
Plume visible
86.15T 23414 kW
ID Fan
SO2 G
17.57 ppmv
50.21 mg/Nm^3 3000 RPM
@ 6% O2, dry
DFGD/FF
0.092 p
44.12 T
73.01 M 39.15 T
64 p 0.864 x 2086.6 M
SO2 removal 450 T 100% RH
eff = 90 % 94.54 M 39.15 T wet bulb
Plume visible
0.514 M 42.47 T
3637 M
41.68 M Fuel (Rac sinh hoat)

160 T
248.4 M
SNCR 215.2 M Air 32.47 T
NOx removal 3637 M
efficiency = 50 %
173.2 T 108.7 T HRHX

48.23 T
0.395 p
72.68 p
2C 1P 45.04 T
174.9 T
92.63 M
10.97 p
72.68 p TTD [C] 2.78 45.18 T
174.9 T DCA [C] 75.98 M
95.46 M
Mass-Burn Grate Boiler (Trash Burner) p [bar] T [C] M [t/h] x [-]

STEAM PRO 30.0 ThienIT Power Engineering Consulting Joint Stock Company 1
Page: 1
2122 05-16-2023 10:49:15 D:\1.Du an\23. DRTH\1000t d STPRO.STP
111 T 211.7 T BOILER EFF (HHV/LHV) 67.2% / 82.5% NET POWER 20499 kW AUX 2915.7 kW
1.236 m
0.196 m
102.6 T 113 T NET PLANT EFF (HHV/LHV) 20.7% / 25.3% NET PLANT HR (HHV/LHV) 17431 / 14232 kJ/kWh TURBINE HR 10308 kJ/kWh
1.236 m 0.196 m
2.836 m 67.2 p 452.8 T 94.54 m

72.68 p
174.9 T 64 p
92.63 m 450 T
94.54 m
Blowdown 23414 kW
0.917 m
0.058 m SSR
0.233 m FWH2
3000
RPM
0.57 m SSR
2.718 m FWH2
39.15 T
2086.6 m
8.81 p 213.9 T 7.682 m
1.57 p 112.7 T 10.27 m

28 T
2034.1 m
CT
32.47 T 42.47 T
3637 m 3637 m
0.092 p
44.12 T
73.52 m
0.862 x
0.181 m
2.462 m
0.395 p
SSR 45.04 T
75.98 m
0.628 m
0.113 m
0.333 m
to GSC
0.827 p
0.333 m GSC
8.81 p 213.9 T
SAH2m
Leak 0.233 1.57 p 112.7 T
0.098 m
Leak 2.718 m SAH1
8.553 p 0.618 m 1.495 p
212.3 T 111.3 T
7.486 m 9.039 m
173.2 T 108.7 T 108.7 T 48.23 T 10.97 p
85.02 m 75.98 m 48.23 T
75.98 m
173.2T
DA (FWH2) TTD FWH1
2.78 T
8.553 p 1.495 p
173.2 T 111.3 T
95.46 m 9.039 m
desup
2.836 m
STEAM PRO 30.0 ThienIT 2122 05-16-2023 10:49:15 Steam Properties: IAPWS-IF97
FILE: D:\1.Du an\23. DRTH\1000t d STPRO.STP CYCLE SCHEMATIC
p[bar], T[C], h[kJ/kg], m[t/h], x[-]
Page: 2
Fuel chemical LHV input = 81037 kJ/s Plant Energy Flow Schematic [kJ/s]
Fuel chemical HHV input = 99253 kJ/s
Fuel enthalpy 100207
Inlet air sensible 1733.6 Stack gas sensible 6988

Inlet air latent 2982.7 Stack gas latent 27963
Proc return/makeup 33.69 Bottom ash 1690
FGD water 6328 Power Plant Fly ash 26.52
Unburned carbon 1232.9
Boiler minor loss 1727.8
Fuel delivery energy loss 229.7
Main condenser 42184
Discharged seal steam 103.9
Blowdown 323.6
Steam pipe losses 72.68
ST/generator mech/elec/gear loss 627.5
Non heat balance aux. 1415.2 (1415.2 kW)

Pump mech/elec loss 26.44
Fan mech/elec loss 92.03
Heat balance aux. 1500.5 (1500.5 kW)

FGD energy loss 6037
Gross Power 23414 Net Power 20499

(23414 kW) (20499 kW)
Zero enthalpy: dry gases & liquid water @ 32 F (273.15 K)
Page: 3
Auxiliaries & Losses [kW]
Total auxiliaries & transformer losses = 2915.7 kW
Condensate pump
Cooling tower fan
35.3, 1.21 %
146.4, 5.02 %
Boiler feed pump
Condenser C.W. pump
311.8, 10.69 %
217.9, 7.47 %
Additional auxiliaries from PEACE

235.2, 8.07 %
Ash handling
373.3, 12.8 % Misc. plant aux.
58.54, 2.01 %
Transformer losses
58.54, 2.01 %
Miscellaneous
15.71, 0.54 %
Boiler primary air fan

63.85, 2.19 %
Flue gas desulfurization (FGD) Boiler secondary air fan

313, 10.74 % 199.9, 6.85 %
Boiler fuel delivery

229.7, 7.88 %
Boiler induced draft fan
656.6, 22.52 %
Page: 4
Plant Water Consumption [t/h] Plant Water Discharge [t/h]
Plant water consumption = 75.68 t/h Plant water discharge = 14.06 t/h
Steam cycle makeup

1.03, 1.36 %
FGD makeup/cake wash

8.955, 11.83 %
Boiler blowdown to external sink
0.9171, 6.52 %
CT blowdown
13.14, 93.48 %
CT makeup
65.69, 86.8 %
Page: 5
SNCR is included in furnace.
HX Tin Tout M
Plume visible
ECO1 174.9 196.9 46.31
70.56P ECO2 196.9 236.4 46.31
19 6 CEV 236.4 286.4 4.585
REV 236.4 286.4 27.51
CS1 286.4 368.7 45.85
CS2 345.2 407 47.27
CS3 407 452.8 47.27
23.67 %H2O
7.73 %CO2 601.4T 753.7T
7.22 %O2 DESUP m h
CEV
60.66 %N2 D1 1.4 744.2
111.8 m
0.73 %Ar
546.9T
0.00 %SO2
D1 CS2 FUEL WEIGHT%
C % 21.3
H % 7.3
486.3T
O % 48.74
CS3 937.5T N % 2.65
Fly Ash S % 0.07
0.001 m 445.3T ASH % 20
CS1 Note: Ash massflow includes unburnt carbon
340.8T
ECO2
1
86.15 T 277.1T Rac sinh hoat

128.6 m ECO1 20.84 m
Fly Ash
ID Fan 0.423 m
86.15T DFGD/FF 160T 242.2T

Ash 3.81 m (91 t/day)
8.379 m 3.999 m
Ash 0.844 m
SAH1
35.34T 65.56T 194T 38.09 m
Q+ SAH2
29.54T 79.54T 83T 160T 57.13 m
28T
43.04 m
28T STEAM PRO 30.0 ThienIT 2122 05-16-2023 10:49:15 Steam Properties: IAPWS-IF97
65.7 m FILE: D:\1.Du an\23. DRTH\1000t d STPRO.STP BOILER SCHEMATIC - Each of 2 running boilers
p T m BOILER EFF BOILER FUEL INPUT (kJ/s)
bar C t/h 67.2 % (HHV) 82.5 % (LHV) 49626.5(HHV) 40518.5(LHV)
Mass-Burn Grate Boiler (Trash Burner)
Page: 6
Boiler - TQ Diagram - Each of 2 running boilers
1200
FRN
14319
900
EMP
CEV 6698
Temperature [C]
2289
CS2
2375
600
CS3
1583
CS1
ECO2 3959
2371
ECO1
1277
300 AH
2770
0
0 10000 20000 30000 40000
Heat Transfer [kW]
Page: 7
ECO1 - TQ Diagram
300
270
Temperature [C]
240
210
180
150
0 300 600 900 1200 1500
Heat Transfer [kW]
Page: 8
ECO2 - TQ Diagram
390
350
310
Temperature [C]
270
230
190
150
0 1000 2000 3000
Heat Transfer [kW]
Page: 9
CEV - TQ Diagram
700
600
Temperature [C]
500
400
300
200
0 500 1000 1500 2000 2500
Heat Transfer [kW]
Page: 10
CS1 - TQ Diagram
490
450
410
Temperature [C]
370
330
290
250
0 1000 2000 3000 4000 5000
Heat Transfer [kW]
Page: 11
CS2 - TQ Diagram
600
500
Temperature [C]
400
300
0 1000 2000 3000
Heat Transfer [kW]
Page: 12
CS3 - TQ Diagram
500
480
Temperature [C]
460
440
420
400
0 400 800 1200 1600 2000
Heat Transfer [kW]
Page: 13
Empty Pass - TQ Diagram
800
700
600
Temperature [C]
500
400
300
200
0 1500 3000 4500 6000 7500
Heat Transfer [kW]
Page: 14
Furnace - TQ Diagram
1200
900
Temperature [C]
600
300
0
0 3000 6000 9000 12000 15000 18000
Heat Transfer [kW]
Page: 15
Rotary Air Heater - TQ Diagram
290
250
210
Temperature [C]
170
130
90
50
0 1000 2000 3000
Heat Transfer [kW]
Page: 16
Steam Air Heater1 - TQ Diagram
120
90
Temperature [C]
60
30
0 100 200 300 400
Heat Transfer [kW]
Page: 17
Steam Air Heater2 - TQ Diagram
230
200
170
Temperature [C]
140
110
80
50
0 15 30 45 60 75
Heat Transfer [kW]
Page: 18
Expansion power 24042 kW
Mechanical loss 60.1 kW
Generator loss 567.4 kW
Generator power 23414 kW
Exhaust
0.092 p
64 p 44.12 T
450 T 2256.1 h
3297 h 73.01 M
94.54 M 0.864 x
1
2
3
8.81 p
213.9 T
2867.3 h
7.682 M
1.57 p
112.7 T
2590.8 h
10.27 M
p [bar] T [C] h [kJ/kg] M [t/h] x [-]

Page: 19
Valve Stem leak 2 To SSR
0.058 M
Valve Stem leak 1 To FWH 2

0.233 M
HPT
HPT HP leak 1 To
FWH 2
2.718 M
HPT HP leak 2 To SSR
0.57 M

Page: 20
Steam Turbine Exhaust Loss
120
90
Dry Exhaust Loss, kJ/kg
60
30
0
0 100 200 300 400 500
Annulus Velocity, m/s
Page: 21
STEAM PRO 30.0 ThienIT
Steam Turbine Expansion Path

3500 64 bar 500 C
3400
62.4 bar
3300 49.23 bar
400 C
3200
3100 21.16 bar

300 C
3000
8.81 bar
2900
200 C
2800
Wilson 0.97
ENTHALPY kJ/kg
2700
1.57 bar
2600
0.95
2500 0.092 bar

0.9
2400
0.85
2300
0.8 Exhaust (LPT1)

2200
2100
2000
5.5 6 6.5 7 7.5 8
ENTROPY kJ/kg-K

Page: 22
(2) (3)
8.81 p 1.57 p
213.9 T 112.7 T
2867.3 h 2590.8 h
7.486 M 9.039 M
2.952 M
108.7 T 48.23 T
2C 85.02 M 1P 75.98 M
8.553 p
173.2 T
95.46 M 268.4Q
To Boiler
72.68 p
174.9 T
92.63 M
BFP
2.836 M
p [bar] T [C] h [kJ/kg] M [t/h] Q [kJ/s] x [-]

Page: 23
FWH System T-Q Diagram
300
FWH2
6535 Q
0A
200
FWH1
5327 Q
112.4 A
TEMPERATURE C
100
0 2 4 6 8 10 12
HEAT TRANSFER .001 X kJ/s
FILE: D:\1.Du an\23. DRTH\1000t d STPRO.STP
p T m Q A
bar C t/h kJ/s m^2
Page: 24
FWH 1 T-Q Diagram
200
FWH 1
5327 Q Steam: 9.039 m, 1.495 p, 111.3 Tin, 111.3 Tex
112.4 A Water: 75.98 m, 10.97 p, 48.23 Tin, 108.7 Tex
150
100
TEMPERATURE C
50
-50
0 1 2 3 4 5 6
p T m Q A
bar C t/h kJ/s m^2
Page: 25
FWH 2 T-Q Diagram
300
FWH 2
6535 Q Steam: 7.486 m, 8.553 p, 212.3 Tin, 173.2 Tex
0A Water: 85.02 m, 8.553 p, 108.7 Tin, 173.2 Tex
250
200
TEMPERATURE C
150
100
50
0 1 2 3 4 5 6 7
p T m Q A
bar C t/h kJ/s m^2
Page: 26
Condenser heat rejection 42184 kJ/s
Condensate pump power 35.3 kW
Condenser CW pump power 217.9 kW
Cooling tower heat rejection 42382 kJ/s
Cooling tower fan 146.4 kW
CW blowdown 13.14 t/h
CW makeup 65.69 t/h
39.15 T
2086.6 M
100% RH
39.15 T wet bulb
Plume visible
0.092 p
STexh 73.19 M 44.12 T
Misc. 0.333 M 2250.2 h
73.52 M
0.862 x
Hot CW to CT
3637 M 42.48 T
42.47 T
28.00 T
2034.1 M
84% RH
25.78 T wet bulb
32.47 T 32.46 T
3637 M 3637 M
Makeup Blowdown
65.69 M 28 T 13.14 M
Makeup
1.03 M 117.7 h
SAH1dr 1.236 M
SAH2dr 0.196 M
10.97 p
45.18 T
75.98 M

Page: 27
1 2 3 4 5 6 7 8
AIR STATES: Psychrometric Chart 40
A) Ambient or Inlet:
Pressure = 1.013 bar
A
Dry bulb = 28 C
Wet bulb = 25.79 C
E A
0.045
RH = 84 %
E) Air Exit:
Dry bulb = 39.15 C
Wet bulb = 39.15 C 0.040
RH = 100 % 35
Plume visible
(Plume Visibility
index = 0.40)
0.035
B B
Humidity Ratio (kg moisture per kg dry air)

C
u re, 30
rat 0.030
mpe
Te
lb
Bu
et
W
0.025
25
C 0% C
10 %
90 %
80
A 70
% 0.020
20
%
60
50%
0.015
15
40 %
D D
10 30%
0.010
5 20%
0 10% 0.005
idity
Relative Hum
E E
0.000
0 5 10 15 20 25 30 35 40
Dry Bulb Temperature, C
Thermoflow, Inc. Company: Power Engineering Consulting Joint Stock Company 1
User: ThienIT
Wet CT
Date: 05/16/23
F Drawing No: F
1 2 3 4 5 6 7 8
Page: 28
WCC - TQ Diagram
45
42
Temperature [C]
39
36
33
30
0 10000 20000 30000 40000 50000
Heat Transfer [kW]
Page: 29
Wet CT - TQ Diagram
45
41
37
Temperature [C]
33
29
25
21
0 10000 20000 30000 40000 50000
Heat Transfer [kW]
Page: 30
DFGD/FF Flow Circuit - One Unit (Engineering Design)
Slurry
4.73M
5.333%W
Hot flue gas (total)

160T 124.2M
124.2M 0.4233Mash
0.4233Mash
174ng/J SO2 Cold flue gas (total)
502mg/Nm^3 SO2 78.91T
128.6M
0.0008Mash
49.62%RH
17.42ng/J SO2
To baghouse (total) 50.21mg/Nm^3 SO2
128.6M
0.8446Mash
Reagent
0.2523M
78.91T
128.6M
0.8446Mash
Waste (total)
0.8438M
Makeup
4.478M
FGD SO2 removal efficiency = 90 %

Baghouse particle removal efficiency = 99.9 %
Flue gas approach to saturation = 15 C
Reagent feed ratio = 1.745
Total reagent consumption = 0.2523 t/h
Total SO2 removed = 0.028 t/h
Total auxiliary power = 156.5 kW P[bar] T[C] M[t/h] %W[wt% solid]
Page: 31
Plant Energy In [kJ/s] Plant Energy Out [kJ/s]
Plant energy in = 111285 kJ/s Plant energy out = 111238 kJ/s
Plant fuel chemical LHV input = 81037 kJ/s, HHV = 99253 kJ/s
Stack gas latent

27963, 25.14 %
Bottom ash sensible
Miscellaneous 1690, 1.52 %
33.7, 0.03 % Minor losses
Inlet air sensible Stack gas sensible 1727.8, 1.55 %
1733.6, 1.56 % 6988, 6.28 % Unburned carbon
InletST/generator
air latent mech/elec/gear loss 1232.9, 1.11 %
2982.7, 2.68 % 627.5, 0.56 % FGD energy loss
FGD water 6037, 5.43 %
6328, 5.69 % Miscellaneous
2336.6, 2.1 %
Fuel @ supply
100207, 90.05 %
Net power output
20499, 18.43 %
Main Condenser
42184, 37.92 %
Page: 32
Boiler Energy In [kJ/s] Boiler Energy Out [kJ/s]
Boiler energy in = 53016 kJ/s - Each of 2 running boilers Boiler energy out = 52992 kJ/s - Each of 2 running boilers
Plant fuel chemical LHV input = 81037 kJ/s, HHV = 99253 kJ/s
Exhaust sensible
6159, 11.62 %
Bottom ash sensible
Miscellaneous Exhaust latent
845, 1.59 %
183.6, 0.35 % 10874, 20.52 %
Inlet air sensible
866.8, 1.64 % Minor losses
Heat from air heater 863.9, 1.63 %
370.5, 0.7 % Unburned carbon
Inlet air latent 616.4, 1.16 %
1491.3, 2.81 % Miscellaneous
37.07, 0.07 %
Fuel into boiler

50103, 94.51 %
Steam & water

33619, 63.44 %
Page: 33
Steam Cycle Energy In [kJ/s] Steam Cycle Energy Out [kJ/s]
Steam cycle energy in = 67623 kJ/s Steam cycle energy out = 67623 kJ/s
Main Condenser
42184, 62.38 %
Mech/Elec/Gear Losses
627.5, 0.93 %
Miscellaneous Others
33.69, 0.05 % 1001.2, 1.48 %
Pump aux. load Miscellaneous
350.5, 0.52 % 396.3, 0.59 %
Boiler Heat Addition
67239, 99.43 %
ST/Gen Output
23414, 34.62 %
Page: 34
1 2 3 4 5 6 7 8
Boiler Feed Pump (P1)
A
1000 Head (m) Efficiency (%) No. per Boiler 1 A
100
No. operating per Boiler 1
3000 RPM Nameplate flow 106.1 t/h
Nameplate head 784 m
Nameplate flow (nominal) 2082 lpm
Nameplate head (nominal) 792.5 m
Nameplate RPM 3000
800
B B
Design flow 95.46 t/h
Design head 705.6 m
Design RPM 3000
Design Minimum continuous flow 21.21 t/h
Maximum continuous flow 137.9 t/h
600
C C
50
400
D D
200
Nameplate
Max flow
Min flow
E E

User: ThienIT
Boiler Feed Pump (P1)
0 50 100 150 Date: 05/16/23

F Flow (t/h) Drawing No: F
1 2 3 4 5 6 7 8
Page: 35
1 2 3 4 5 6 7 8
Condenser C.W. Pump (P4)
A Head (m) Efficiency (%) No. per ST 2 A
100
No. operating per ST 2
Nameplate flow 2020.8 t/h
Nameplate head 16.26 m
750 RPM Nameplate flow (nominal) 34069 lpm
Nameplate RPM 750
20
B B
Design head 17.29 m
Design RPM 750
Minimum continuous flow 505.2 t/h
Design Maximum continuous flow 2829.2 t/h
C C
50
10
D D
Nameplate
Max flow
Min flow
E E

User: ThienIT
Condenser C.W. Pump (P4)
0 1000 2000 3000 Date: 05/16/23

1 2 3 4 5 6 7 8
Page: 36
1 2 3 4 5 6 7 8
Condensate Forwarding Pump (P6)
A
200 Head (m) Efficiency (%) No. per ST 2 A
100
No. operating per ST 1
Nameplate flow 84.43 t/h
Nameplate head 121 m
3000 RPM Nameplate flow (nominal) 1514.2 lpm
Nameplate RPM 3000
B B
150
Design head 108.9 m

Design RPM 3000
Minimum continuous flow 12.66 t/h
Maximum continuous flow 114 t/h
C C
Design
100
50
D D
50
Nameplate
Max flow
Min flow
E E

User: ThienIT
Condensate Forwarding Pump (P6)
0 50 100 150 Date: 05/16/23

1 2 3 4 5 6 7 8
Page: 37

Waste Energy 1000t .D Graphic Output

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Waste Energy 1000t .D Graphic Output

Uploaded by

Copyright:

Available Formats

Plant gross power 23414 kW Ambient

Plant net power 20499 kW 1.013 p

67.2 p 452.8 T 94.54 M

41.68 M Fuel (Rac sinh hoat)

173.2 T 108.7 T HRHX

Mass-Burn Grate Boiler (Trash Burner) p [bar] T [C] M [t/h] x [-]

2.836 m 67.2 p 452.8 T 94.54 m

8.81 p 213.9 T 7.682 m

1.57 p 112.7 T 10.27 m

Fuel enthalpy 100207

Inlet air sensible 1733.6 Stack gas sensible 6988

Non heat balance aux. 1415.2 (1415.2 kW)

Heat balance aux. 1500.5 (1500.5 kW)

Gross Power 23414 Net Power 20499

Zero enthalpy: dry gases & liquid water @ 32 F (273.15 K)

Additional auxiliaries from PEACE

Boiler primary air fan

Flue gas desulfurization (FGD) Boiler secondary air fan

Boiler fuel delivery

Steam cycle makeup

FGD makeup/cake wash

86.15 T 277.1T Rac sinh hoat

86.15T DFGD/FF 160T 242.2T

p [bar] T [C] h [kJ/kg] M [t/h] x [-]

Valve Stem leak 1 To FWH 2

p [bar] T [C] h [kJ/kg] M [t/h] x [-]

Steam Turbine Expansion Path

3100 21.16 bar

2500 0.092 bar

0.8 Exhaust (LPT1)

5.5 6 6.5 7 7.5 8

2122 05-16-2023 10:49:15 D:\1.Du an\23. DRTH\1000t d STPRO.STP

p [bar] T [C] h [kJ/kg] M [t/h] Q [kJ/s] x [-]

HEAT TRANSFER .001 X kJ/s

HEAT TRANSFER .001 X kJ/s

HEAT TRANSFER .001 X kJ/s

p [bar] T [C] h [kJ/kg] M [t/h] x [-]

Humidity Ratio (kg moisture per kg dry air)

Hot flue gas (total)

FGD SO2 removal efficiency = 90 %

Stack gas latent

Zero enthalpy: dry gases & liquid water @ 32 F (273.15 K)

Fuel into boiler

Steam & water

Zero enthalpy: dry gases & liquid water @ 32 F (273.15 K)

Zero enthalpy: dry gases & liquid water @ 32 F (273.15 K)

Thermoflow, Inc. Company: Power Engineering Consulting Joint Stock Company 1

0 50 100 150 Date: 05/16/23

A Head (m) Efficiency (%) No. per ST 2 A

Thermoflow, Inc. Company: Power Engineering Consulting Joint Stock Company 1

0 1000 2000 3000 Date: 05/16/23

Design head 108.9 m

Thermoflow, Inc. Company: Power Engineering Consulting Joint Stock Company 1

0 50 100 150 Date: 05/16/23

You might also like