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Phu Tho - 20% RCN ms1 Text 24.11.2020
Phu Tho - 20% RCN ms1 Text 24.11.2020
SYSTEM SUMMARY
Power Output (kW) Fuel Input (kJ/s) Fuel Flows
Gross Net LHV HHV t/h t/day
Each Unit 8537 7397 36234 44126 18.31 439
Plant Total 17074 14795 72467 88251 36.62 879
Number of units = 2
Net process heat output = 0 kJ/s
as % of total output (net elec. + net heat) = 0 %
No warning messages
Advisory Messages
1. Boiler minimum flue gas exit temperature has not been satisfied due to limitation of pinch or max boiler
efficiency defined by user.
Remarks
No remarks
* 'Others' includes energy of fan (excluding ID fan) and fuel delivery power.
Zero enthalpy: dry gases & liquid water @ 32 F (273.15 K)
Heat Balance Error (In - Out) = 0.5 kJ/s = 0.0011 %
30.6
2 SAH1 0.968 1224.9
160.0 33.22 28.7 76.17 20.44 0.03 2.45 0.92 0.00
23.6
3 PA Fan 13.185 17.72 49.83
24.85 1.026
74.9 707.4 Heat from furnace grate cooling
74.9
3 SAH2 0.722 1928.9
210.0 49.83 28.7 76.17 20.44 0.03 2.45 0.92 0.00
Adiabatic flame
5 Furnace 0.000 10463
870.0 1.013 97.56 27.80 63.04 6.32 9.32 20.55 0.76 0.01 0.38
870.0
6 Empty Pass 2.493 10704
570.0 1.01 97.56 27.80 63.04 6.32 9.32 20.55 0.76 0.01 0.38
570.0
9 CEV 0.053 2335
501.7 1.01 97.56 27.80 63.04 6.32 9.32 20.55 0.76 0.01 0.38
501.7
10 CS2 0.049 1155
467.5 1.01 97.56 27.80 63.04 6.32 9.32 20.55 0.76 0.01 0.38
415.6
12 CS1 0.204 2888
327.4 1.01 97.56 27.80 63.04 6.32 9.32 20.55 0.76 0.01 0.38
210.0
24 DUCT 7.478 0
210.0 1.002 97.56 27.80 63.04 6.32 9.32 20.55 0.76 0.01 0.38
81.9
36 ID Fan 60.485 223
88.6 1.015 103.1 27.00 57.94 5.81 8.57 26.99 0.70 0.00 0.00
88.6
40 STK 12.065 0
88.6 1.003 103.1 27.00 57.94 5.81 8.57 26.99 0.70 0.00 0.00
Excess Air = 60 %
Adiabatic flame temperature is greater than 1093.3 C
Boiler desuperheating water source: After boiler feed pump
Miscellaneous & ducts air-side pressure drop = 12.45 millibar
Miscellaneous & ducts gas-side pressure drop = 7.472 millibar
CEV exit 41.90 253.1 2799.9 4.346 6.0503 8.308 2337.5 258.8
REV exit 41.90 253.1 2799.9 16.88 6.0503 9071 468.5
EMP exit 41.90 253.1 2799.9 20.12 6.0503 10811 802
*Energy input from fuel is based upon fuel heating value at 77 F/25 C
Zero enthalpy: dry gases & liquid water at 77 F/25 C
The entering air enthalpy is calculated based on air temperature before air heater.
The leaving gas enthalpy is calculated based on flue gas temperature after air heater.
Water Exit
Mass flow 41.75 t/h
Pressure 41.89 bar
Temperature 203.1 C
Enthalpy 867.5 kJ/kg
Gas Side
Mass flow 97.56 t/h
Flyash mass flow 0.3805 t/h
Inlet temperature 327.5 C
Exit temperature 210 C
Dew point temperature 60.89 C
Static pressure drop 0.1508 millibar
Heat Transfer
Heat from gas 3728 kW
Heat from ash 12.96 kW
Heat loss 91.23 kW
Hardware
Tubes
Fin-tube type Solid fins
Tube arrangement In line
Tube material Carbon Steel
Number of tube rows (longitudinal) 20
Number of tubes per row (transverse) 32
Number of rows per waterside flow pass 1
Longitudinal row pitch 69.85 mm
Gas path transverse width 4.31 m
Tube length 4.31 m
Tube outer diameter 31.75 mm
Tube wall thickness 1.905 mm
Transverse tube pitch 134.4 mm
Fins
Fin material Carbon Steel
Fin height 12.7 mm
Fin spacing 8.64 mm
Fin thickness 1.905 mm
Number of fins per meter 94.83 per meter
Fin metal conductivity @ 500F (260C) 46.73 W/m-C
Fin metal conductivity slope -0.0249 W/m-C^2
Overall Data
Gas path frontal area 18.57 m^2
Min. gas free flow cross section / frontal area 0.7297
H.T. surface area / min. free flow cross section 4.593
Primary tube surface / total heat transfer surf. 0.1814
Water side flow cross section area 0.0197 m^2
Heat exchanger prime outside surface 225.8 m^2
Heat exchanger total fin area 1019.1 m^2
Heat exchanger total outside area 1244.9 m^2
Heat Transfer
Gas Side
Inlet face velocity 2.606 m/s
Face mass flux 5.273 t/h-m^2
Velocity at minimum flow area 3.571 m/s
Mass flux at minimum flow area 7.227 t/h-m^2
Viscosity (@ film temperature) 0 kg/m-s
Thermal conductivity (@ film temperature) 0.0375 W/m-C
Reynolds number 2608.1
Prandtl number 0.7523
Convective Nusselt number 28.07
Convective heat transfer coefficient 33.18 W/m^2-C
Radiative heat transfer coefficient 1.153 W/m^2-C
Convective h.t.c. adjustment factor 1
Total gas side adjusted heat transfer coefficient 34.34 W/m^2-C
Fouling resistance 1.23284E-03 m^2-C/W
Nusselt number Re coefficient 0.1855
Friction factor Re coefficient 1.823
Radiation beam mean length 0.2818 m
Water Side
Mass flux 2124.1 t/h-m^2
Mean velocity 0.6536 m/s
Reynolds number 101242
Prandtl number 1.037
Nusselt number 235.1
Heat transfer coefficient 5745 W/m^2-C
Fouling resistance 1.7612E-04 m^2-C/W
Pressure drop correction factor 0
User-defined pressure drop 1.257 bar
Hardware determined pressure drop 0.1863 bar
Overall Performance
Fin effectiveness 0.9327
Effective / total external area 0.9449
Overall heat transfer coefficient 29.31 W/m^2-C
Heat exchanger effectiveness adjustment factor 0
Tube metal mean temperature 170 C
Fin metal mean temperature 175.7 C
Estimated minimum tube wall surface temperature 135.5 C
Estimated maximum tube wall surface temperature 210.4 C
Maximum allowable tube wall metal temperature 426.7 C
Estimated maximum fin tip temperature 220.6 C
Recommended maximum fin metal temperature 510 C
Estimated maximum allowable water side pressure 108.4 bar
Heat transfer rate from gas side 3728 kW
Heat from fly ash 12.96 kW
Heat transfer rate to water 3649 kW
Heat loss 91.23 kW
Overall heat transfer coefficient X total outer area (UA) 36.48 kW/C
Heat exchanger effectiveness 0.5975
Water Inlet
Mass flow 4.393 t/h
Pressure 41.89 bar
Temperature 203.1 C
Enthalpy 867.5 kJ/kg
Water Exit
Mass flow 4.349 t/h
Pressure 41.89 bar
Temperature 253.1 C
Enthalpy 2799.9 kJ/kg
Blowdown
Mass flow 0.0435 t/h
Pressure 41.89 bar
Temperature 253.1 C
Enthalpy 1100.9 kJ/kg
Gas Side
Mass flow 97.56 t/h
Flyash mass flow 0.3805 t/h
Inlet temperature 570 C
Exit temperature 501.7 C
Static pressure drop 0.0533 millibar
Heat Transfer
Heat from gas 2326 kW
Radiant heat influx 61.08 kW
Heat from ash 8.826 kW
Heat loss 58.44 kW
Hardware
Tubes
Fin-tube type Solid fins
Fins
Fin material Carbon Steel
Fin height 12.7 mm
Fin spacing 7.516 mm
Fin thickness 1.905 mm
Number of fins per meter 106.1 per meter
Fin metal conductivity @ 500F (260C) 46.73 W/m-C
Fin metal conductivity slope -0.0249 W/m-C^2
Overall Data
Gas path frontal area 18.57 m^2
Min. gas free flow cross section / frontal area 0.6359
H.T. surface area / min. free flow cross section 7.304
Primary tube surface / total heat transfer surf. 0.1784
Water side flow cross section area 0.1366 m^2
Heat exchanger prime outside surface 46.18 m^2
Heat exchanger total fin area 212.6 m^2
Heat exchanger total outside area 258.8 m^2
Heat Transfer
Gas Side
Inlet face velocity 3.656 m/s
Face mass flux 5.273 t/h-m^2
Velocity at minimum flow area 5.75 m/s
Mass flux at minimum flow area 8.292 t/h-m^2
Viscosity (@ film temperature) 0 kg/m-s
Thermal conductivity (@ film temperature) 0.0504 W/m-C
Water Side
Mass flux 1147.2 t/h-m^2
Velocity at inlet (saturated liquid) 0.4012 m/s
Reynolds number (saturated liquid) 138749
Prandtl number (saturated liquid) 0.8325
Nusselt number (saturated liquid) 281.3
Heat transfer coefficient 29262 W/m^2-C
Fouling resistance 1.7612E-04 m^2-C/W
Overall Performance
Fin effectiveness 0.9288
Effective / total external area 0.9415
Overall heat transfer coefficient 32.1 W/m^2-C
Heat exchanger effectiveness adjustment factor 0
Tube metal mean temperature 259.2 C
Fin metal mean temperature 273.7 C
Estimated minimum tube wall surface temperature 263.8 C
Estimated maximum tube wall surface temperature 266.7 C
Maximum allowable tube wall metal temperature 426.7 C
Estimated maximum fin tip temperature 295.2 C
Recommended maximum fin metal temperature 510 C
Estimated maximum allowable water side pressure 93.76 bar
Heat transfer rate from gas side 2326 kW
Radiant heat influx 61.08 kW
Heat from fly ash 8.826 kW
Heat transfer rate to water 2337.5 kW
Heat loss 58.44 kW
Steam Exit
Mass flow 41.34 t/h
Pressure 40.9 bar
Temperature 332 C
Enthalpy 3045 kJ/kg
Gas Side
Mass flow 97.56 t/h
Flyash mass flow 0.3805 t/h
Inlet temperature 415.6 C
Exit temperature 327.4 C
Static pressure drop 0.2034 millibar
Heat Transfer
Heat from gas 2877.6 kW
Heat from ash 10.56 kW
Heat loss 70.44 kW
Hardware
Tubes
Fin-tube type Solid fins
Tube arrangement In line
Tube material Carbon Steel
Number of tube rows (longitudinal) 20
Number of tubes per row (transverse) 30
Number of rows per waterside flow pass 2
Longitudinal row pitch 76.2 mm
Gas path transverse width 4.31 m
Tube length 4.31 m
Tube outer diameter 38.1 mm
Tube wall thickness 2.108 mm
Transverse tube pitch 143.4 mm
Tube metal conductivity @ 500F (260C) 46.73 W/m-C
Fins
Fin material Carbon Steel
Fin height 12.7 mm
Fin spacing 9.604 mm
Fin thickness 1.905 mm
Number of fins per meter 86.89 per meter
Fin metal conductivity @ 500F (260C) 46.73 W/m-C
Fin metal conductivity slope -0.0249 W/m-C^2
Overall Data
Gas path frontal area 18.57 m^2
Min. gas free flow cross section / frontal area 0.705
H.T. surface area / min. free flow cross section 4.799
Primary tube surface / total heat transfer surf. 0.2059
Steam side flow cross section area 0.0542 m^2
Heat exchanger prime outside surface 258.8 m^2
Heat exchanger total fin area 998.2 m^2
Heat exchanger total outside area 1257 m^2
Heat Transfer
Gas Side
Inlet face velocity 2.987 m/s
Face mass flux 5.273 t/h-m^2
Velocity at minimum flow area 4.238 m/s
Mass flux at minimum flow area 7.48 t/h-m^2
Viscosity (@ film temperature) 0 kg/m-s
Thermal conductivity (@ film temperature) 0.0458 W/m-C
Reynolds number 2765.1
Prandtl number 0.7445
Convective Nusselt number 28.88
Convective heat transfer coefficient 34.72 W/m^2-C
Radiative heat transfer coefficient 2.773 W/m^2-C
Convective h.t.c. adjustment factor 1
Total gas side adjusted heat transfer coefficient 37.49 W/m^2-C
Fouling resistance 1.23284E-03 m^2-C/W
Nusselt number Re coefficient 0.1844
Friction factor Re coefficient 1.92
Radiation beam mean length 0.2678 m
Pressure drop correction factor 0
Steam Side
Mass flux 762.7 t/h-m^2
Mean velocity 11.74 m/s
Reynolds number 366447
Prandtl number 1.173
Nusselt number 685.2
Heat transfer coefficient 1017.5 W/m^2-C
Fouling resistance 1.7612E-04 m^2-C/W
Pressure drop correction factor 0
User-defined pressure drop 0.9975 bar
Hardware determined pressure drop 0.4731 bar
Overall Performance
Fin effectiveness 0.9245
Effective / total external area 0.94
Overall heat transfer coefficient 28.43 W/m^2-C
Heat exchanger effectiveness adjustment factor 0
Tube metal mean temperature 298.7 C
Fin metal mean temperature 307.1 C
Estimated minimum tube wall surface temperature 264.7 C
Estimated maximum tube wall surface temperature 345 C
Maximum allowable tube wall metal temperature 426.7 C
Estimated maximum fin tip temperature 352 C
Recommended maximum fin metal temperature 510 C
Estimated maximum allowable steam side pressure 98.22 bar
Heat transfer rate from gas side 2877.6 kW
Heat from fly ash 10.56 kW
Heat transfer rate to steam 2817.7 kW
Heat loss 70.44 kW
Overall heat transfer coefficient X total outer area (UA) 35.73 kW/C
Heat exchanger effectiveness 0.5428
Steam Exit
Mass flow 42.62 t/h
Pressure 40.5 bar
Temperature 339.5 C
Enthalpy 3066 kJ/kg
Gas Side
Mass flow 97.56 t/h
Flyash mass flow 0.3805 t/h
Inlet temperature 501.7 C
Exit temperature 467.5 C
Static pressure drop 0.0489 millibar
Heat Transfer
Heat from gas 1151 kW
Heat from ash 4.346 kW
Heat loss 28.18 kW
Hardware
Tubes
Fin-tube type Solid fins
Tube arrangement In line
Tube material T22
Number of tube rows (longitudinal) 4
Number of tubes per row (transverse) 30
Number of rows per waterside flow pass 2
Longitudinal row pitch 76.2 mm
Gas path transverse width 4.31 m
Tube length 4.31 m
Tube outer diameter 38.1 mm
Tube wall thickness 2.108 mm
Transverse tube pitch 143.4 mm
Tube metal conductivity @ 500F (260C) 36.86 W/m-C
Fins
Fin material T22
Fin height 12.7 mm
Fin spacing 11.81 mm
Fin thickness 1.905 mm
Number of fins per meter 72.91 per meter
Fin metal conductivity @ 500F (260C) 36.86 W/m-C
Fin metal conductivity slope -0.0109 W/m-C^2
Overall Data
Gas path frontal area 18.57 m^2
Min. gas free flow cross section / frontal area 0.7097
H.T. surface area / min. free flow cross section 4.19
Primary tube surface / total heat transfer surf. 0.2417
Steam side flow cross section area 0.0542 m^2
Heat exchanger prime outside surface 53.41 m^2
Heat exchanger total fin area 167.5 m^2
Heat exchanger total outside area 220.9 m^2
Heat Transfer
Gas Side
Inlet face velocity 3.36 m/s
Face mass flux 5.273 t/h-m^2
Velocity at minimum flow area 4.735 m/s
Mass flux at minimum flow area 7.43 t/h-m^2
Viscosity (@ film temperature) 0 kg/m-s
Thermal conductivity (@ film temperature) 0.051 W/m-C
Reynolds number 2529.1
Prandtl number 0.7403
Convective Nusselt number 28.94
Convective heat transfer coefficient 38.74 W/m^2-C
Radiative heat transfer coefficient 4.566 W/m^2-C
Convective h.t.c. adjustment factor 1
Total gas side adjusted heat transfer coefficient 43.31 W/m^2-C
Fouling resistance 1.23284E-03 m^2-C/W
Nusselt number Re coefficient 0.1962
Friction factor Re coefficient 1.969
Radiation beam mean length 0.2678 m
Pressure drop correction factor 0
Steam Side
Mass flux 786.2 t/h-m^2
Mean velocity 13.35 m/s
Reynolds number 353546
Prandtl number 1.091
Nusselt number 650.2
Heat transfer coefficient 989.1 W/m^2-C
Fouling resistance 1.7612E-04 m^2-C/W
Pressure drop correction factor 0
User-defined pressure drop 0.399 bar
Hardware determined pressure drop 0.1113 bar
Overall Performance
Fin effectiveness 0.8937
Effective / total external area 0.9194
Overall heat transfer coefficient 31.8 W/m^2-C
Heat exchanger effectiveness adjustment factor 0
Tube metal mean temperature 334.8 C
Fin metal mean temperature 354 C
Estimated minimum tube wall surface temperature 335.6 C
Estimated maximum tube wall surface temperature 359.8 C
Maximum allowable tube wall metal temperature 648.9 C
Estimated maximum fin tip temperature 374.8 C
Recommended maximum fin metal temperature 732.2 C
Estimated maximum allowable steam side pressure 124.1 bar
Heat transfer rate from gas side 1151 kW
Heat from fly ash 4.346 kW
Heat transfer rate to steam 1127.1 kW
Heat loss 28.18 kW
Overall heat transfer coefficient X total outer area (UA) 7.027 kW/C
Heat exchanger effectiveness 0.1788
Steam Exit
Mass flow 42.62 t/h
Pressure 39.9 bar
Temperature 397.4 C
Enthalpy 3208 kJ/kg
Gas Side
Mass flow 97.56 t/h
Flyash mass flow 0.3805 t/h
Inlet temperature 467.5 C
Exit temperature 415.6 C
Static pressure drop 0.143 millibar
Heat Transfer
Heat from gas 1726.1 kW
Heat from ash 6.47 kW
Heat loss 42.26 kW
Hardware
Tubes
Fin-tube type Solid fins
Tube arrangement In line
Tube material T22
Number of tube rows (longitudinal) 12
Number of tubes per row (transverse) 30
Number of rows per waterside flow pass 2
Longitudinal row pitch 76.2 mm
Gas path transverse width 4.31 m
Tube length 4.31 m
Tube outer diameter 38.1 mm
Tube wall thickness 2.108 mm
Transverse tube pitch 143.4 mm
Tube metal conductivity @ 500F (260C) 36.86 W/m-C
Fins
Fin material T22
Fin height 12.7 mm
Fin spacing 8.452 mm
Fin thickness 1.905 mm
Number of fins per meter 96.55 per meter
Fin metal conductivity @ 500F (260C) 36.86 W/m-C
Fin metal conductivity slope -0.0109 W/m-C^2
Overall Data
Gas path frontal area 18.57 m^2
Min. gas free flow cross section / frontal area 0.7017
H.T. surface area / min. free flow cross section 5.225
Primary tube surface / total heat transfer surf. 0.1858
Steam side flow cross section area 0.0542 m^2
Heat exchanger prime outside surface 151.8 m^2
Heat exchanger total fin area 665.5 m^2
Heat exchanger total outside area 817.3 m^2
Heat Transfer
Gas Side
Inlet face velocity 3.212 m/s
Face mass flux 5.273 t/h-m^2
Velocity at minimum flow area 4.578 m/s
Mass flux at minimum flow area 7.515 t/h-m^2
Viscosity (@ film temperature) 0 kg/m-s
Thermal conductivity (@ film temperature) 0.0511 W/m-C
Reynolds number 2552.9
Prandtl number 0.7402
Convective Nusselt number 26.52
Convective heat transfer coefficient 35.6 W/m^2-C
Radiative heat transfer coefficient 3.716 W/m^2-C
Convective h.t.c. adjustment factor 1
Total gas side adjusted heat transfer coefficient 39.31 W/m^2-C
Fouling resistance 1.23284E-03 m^2-C/W
Nusselt number Re coefficient 0.1787
Friction factor Re coefficient 1.944
Radiation beam mean length 0.2678 m
Pressure drop correction factor 0
Steam Side
Mass flux 786.2 t/h-m^2
Mean velocity 15.01 m/s
Reynolds number 321616
Prandtl number 1.012
Nusselt number 587.9
Heat transfer coefficient 958.8 W/m^2-C
Fouling resistance 1.7612E-04 m^2-C/W
Pressure drop correction factor 0
User-defined pressure drop 0.5985 bar
Hardware determined pressure drop 0.379 bar
Overall Performance
Fin effectiveness 0.9013
Effective / total external area 0.9196
Overall heat transfer coefficient 28.32 W/m^2-C
Heat exchanger effectiveness adjustment factor 0
Tube metal mean temperature 375 C
Fin metal mean temperature 384.1 C
Estimated minimum tube wall surface temperature 353.1 C
Estimated maximum tube wall surface temperature 410 C
Maximum allowable tube wall metal temperature 648.9 C
Estimated maximum fin tip temperature 417.4 C
Recommended maximum fin metal temperature 732.2 C
Estimated maximum allowable steam side pressure 124.1 bar
Heat transfer rate from gas side 1726.1 kW
Heat from fly ash 6.47 kW
Heat transfer rate to steam 1690.3 kW
Heat loss 42.26 kW
Overall heat transfer coefficient X total outer area (UA) 23.14 kW/C
Heat exchanger effectiveness 0.4524
Exit Steam
Steam produced by waterwall 20.12 t/h
Pressure 41.89 bar
Temperature 253.1 C
Enthalpy 2799.9 kJ/kg
Inlet Water
Mass flow 20.32 t/h
Pressure 41.89 bar
Temperature 203.1 C
Enthalpy 867.5 kJ/kg
Blowdown
Mass flow 0.2012 t/h
Enthalpy 1100.9 kJ/kg
Heat Transfer
Heat transfer to waterwall 10811 kW
Heat losses 270.3 kW
Radiant heat influx 438.6 kW
Heat Transfer
Furnace Ratings
Heat absorption rate 13.56 kW/m^2
Heat release rate 35.27 kW/m^2
Overfire Air
Temperature 160 C
Mass flow 33.22 t/h
Undergrate Air
Temperature 210 C
Mass flow 49.83 t/h
Gage pressure 12.45 millibar
Flue Gas
Temperature 870 C
Mass flow 97.56 t/h
Ash mass flow 0.3805 t/h
Mole percent N2 63.04 %
Mole percent O2 6.32 %
Mole percent CO2 9.319 %
Mole percent H2O 20.55 %
Mole percent SO2 0.0122 %
Mole percent Ar 0.7564 %
SO3 in flue gas 0.6083 ppm
Emission
Reference O2 content 6 %
Actual O2 content in exit gas 6.32 %
H2O content in exit gas 20.55 %
Hg from combustion 0 kg/hr
Hg in exit gas 0 kg/hr
HCl in exit gas 120.5 kg/hr
NOx production 0 kg/hr
NOx volume concentration in exit gas 0 ppmv
NOx mass concentration in exit gas 0 ppm
Exit Steam
Steam produced by waterwall 16.88 t/h
Pressure 41.89 bar
Temperature 253.1 C
Inlet Water
Mass flow 17.05 t/h
Pressure 41.89 bar
Temperature 203.1 C
Enthalpy 867.5 kJ/kg
Blowdown
Mass flow 0.1688 t/h
Enthalpy 1100.9 kJ/kg
Exit Ash
Bottom ash flow 3.425 t/h
Unburnt carbon flow in bottom ash 0.0559 t/h
Unburnt carbon in bottom ash 1.633 %
Fly ash flow 0.3805 t/h
Unburnt carbon flow in fly ash 0.0031 t/h
Unburnt carbon in fly ash 0.8167 %
Total unburnt carbon flow in ash 0.0591 t/h
Heat Transfer
Heat transfer to waterwall 9071 kW
Heat transfer to grate water cooling HX 707.4 kW
Unburnt carbon in ash 553.2 kW
Heat losses 244.5 kW
Radiant flux past screen 438.6 kW
Bottom ash (bed drain) sensible heat 896.3 kW
Fly ash sensible heat 99.59 kW
Performance
Fuel delivery power 100.9 kW
Ash handling power 167.8 kW
Heat Transfer
Furnace Ratings
Heat absorption rate 19.75 kW/m^2
Heat release rate 76.36 kW/m^2
Volumetric fuel release rate 85.15 kW/m^3
Gas/Air
Dry gas/air mass flow 32.71 t/h
Inlet mass flow 33.22 t/h
Inlet temperature 30.59 C
Inlet relative humidity 59.96 %
Exit temperature 160 C
Exit relative humidity 0.4253 %
Static pressure drop 0.9676 millibar
Heat Transfer
Heat from water/steam to gas/air (total) 1224.9 kW
Hardware
Tubes
Fin-tube type Solid fins
Tube arrangement In line
Tube material Carbon Steel
Number of tube rows (longitudinal) 10
Number of tubes per row (transverse) 28
Number of rows per waterside flow pass 10
Longitudinal row pitch 63.5 mm
Gas path transverse width 1.759 m
Tube length 1.759 m
Tube outer diameter 25.4 mm
Tube wall thickness 2.769 mm
Fins
Fin material Carbon Steel
Fin height 12.7 mm
Fin spacing 3.023 mm
Fin thickness 0.6096 mm
Number of fins per meter 275.3 per meter
Fin metal conductivity @ 500F (260C) 46.73 W/m-C
Fin metal conductivity slope -0.0249 W/m-C^2
Overall Data
Gas path frontal area 3.095 m^2
Min. gas free flow cross section / frontal area 0.5317
H.T. surface area / min. free flow cross section 27.62
Primary tube surface / total heat transfer surf. 0.0714
Water side flow cross section area 0.0861 m^2
Heat exchanger prime outside surface 32.45 m^2
Heat exchanger total fin area 422.1 m^2
Heat exchanger total outside area 454.6 m^2
Heat Transfer
Gas Side
Inlet face velocity 2.438 m/s
Face mass flux 10.73 t/h-m^2
Velocity at minimum flow area 4.586 m/s
Mass flux at minimum flow area 20.19 t/h-m^2
Viscosity (@ film temperature) 0 kg/m-s
Thermal conductivity (@ film temperature) 0.0341 W/m-C
Reynolds number 6033
Prandtl number 0.7137
Convective Nusselt number 38.95
Convective heat transfer coefficient 52.27 W/m^2-C
Radiative heat transfer coefficient 0 W/m^2-C
Convective h.t.c. adjustment factor 1
Total gas side adjusted heat transfer coefficient 52.27 W/m^2-C
Fouling resistance 1.7612E-04 m^2-C/W
Nusselt number Re coefficient 0.1519
Friction factor Re coefficient 5.012
Water Side
Mass flux 21.36 t/h-m^2
Heat transfer coefficient 9885 W/m^2-C
Fouling resistance 8.806001E-05 m^2-C/W
Pressure drop 0 bar
Overall Performance
Fin effectiveness 0.7519
Effective / total external area 0.7696
Overall heat transfer coefficient 34.78 W/m^2-C
Heat exchanger effectiveness adjustment factor 0
Tube metal mean temperature 184 C
Fin metal mean temperature 169.2 C
Estimated minimum tube wall surface temperature 169.7 C
Estimated maximum tube wall surface temperature 186.2 C
Maximum allowable tube wall metal temperature 426.7 C
Estimated maximum fin tip temperature 177.9 C
Recommended maximum fin metal temperature 510 C
Estimated maximum allowable water side pressure 212.8 bar
Heat transfer rate to gas side 1224.9 kW
Heat transfer rate from water 1224.9 kW
Overall heat transfer coefficient X total outer area (UA) 15.81 kW/C
Heat exchanger effectiveness 0.5622
Gas/Air
Dry gas/air mass flow 49.07 t/h
Inlet mass flow 49.83 t/h
Inlet temperature 74.85 C
Inlet relative humidity 6.551 %
Exit temperature 210 C
Exit relative humidity 0.1315 %
Static pressure drop 0.7211 millibar
Heat Transfer
Heat from water/steam to gas/air (total) 1928.9 kW
Hardware
Tubes
Fin-tube type Solid fins
Tube arrangement In line
Tube material Carbon Steel
Number of tube rows (longitudinal) 10
Number of tubes per row (transverse) 35
Number of rows per waterside flow pass 10
Longitudinal row pitch 63.5 mm
Gas path transverse width 2.362 m
Tube length 2.362 m
Tube outer diameter 25.4 mm
Tube wall thickness 2.769 mm
Fins
Fin material Carbon Steel
Fin height 12.7 mm
Fin spacing 3.023 mm
Fin thickness 0.6096 mm
Number of fins per meter 275.3 per meter
Fin metal conductivity @ 500F (260C) 46.73 W/m-C
Fin metal conductivity slope -0.0249 W/m-C^2
Overall Data
Gas path frontal area 5.577 m^2
Min. gas free flow cross section / frontal area 0.5583
H.T. surface area / min. free flow cross section 24.81
Primary tube surface / total heat transfer surf. 0.0714
Water side flow cross section area 0.109 m^2
Heat exchanger prime outside surface 55.15 m^2
Heat exchanger total fin area 717.4 m^2
Heat exchanger total outside area 772.6 m^2
Heat Transfer
Gas Side
Inlet face velocity 2.438 m/s
Face mass flux 8.936 t/h-m^2
Velocity at minimum flow area 4.367 m/s
Mass flux at minimum flow area 16.01 t/h-m^2
Viscosity (@ film temperature) 0 kg/m-s
Thermal conductivity (@ film temperature) 0.0372 W/m-C
Reynolds number 4412
Prandtl number 0.7133
Convective Nusselt number 31.41
Convective heat transfer coefficient 46.06 W/m^2-C
Radiative heat transfer coefficient 0 W/m^2-C
Convective h.t.c. adjustment factor 1
Total gas side adjusted heat transfer coefficient 46.06 W/m^2-C
Fouling resistance 1.7612E-04 m^2-C/W
Nusselt number Re coefficient 0.1501
Friction factor Re coefficient 4.569
Water Side
Mass flux 29.38 t/h-m^2
Heat transfer coefficient 8681 W/m^2-C
Fouling resistance 8.806001E-05 m^2-C/W
Pressure drop 0 bar
Overall Performance
Fin effectiveness 0.7698
Effective / total external area 0.7862
Overall heat transfer coefficient 31.51 W/m^2-C
Heat exchanger effectiveness adjustment factor 0
Tube metal mean temperature 234 C
Fin metal mean temperature 219.6 C
Estimated minimum tube wall surface temperature 219.7 C
Estimated maximum tube wall surface temperature 236.3 C
Maximum allowable tube wall metal temperature 426.7 C
Estimated maximum fin tip temperature 228.6 C
Recommended maximum fin metal temperature 510 C
Estimated maximum allowable water side pressure 212.8 bar
Heat transfer rate to gas side 1928.9 kW
Heat transfer rate from water 1928.9 kW
Overall heat transfer coefficient X total outer area (UA) 24.34 kW/C
Heat exchanger effectiveness 0.4837
Exit to air
Pressure 1.003 bar
Temperature 88.58 C
Water dew point temperature 67.05 C
Mass flow 103.1 t/h
Dust flow 0.0008 t/h
CO2 mass flow 14.39 t/h
HCL mass flow 0.6026 kg/hr
HOx mass flow 0 kg/hr
CO mass flow 0 kg/hr
UHC mass flow 0 kg/hr
Hg mass flow 0 kg/hr
Exit Velocity 18.29 m/s
Miscellaneous
Heat loss 0 kW
Buoyancy (DPc-DPh) 2.607 millibar
-- Pressure by cold air column outside stack (DPc) 10.56 millibar
-- Pressure by hot air column inside stack (DPh) 7.952 millibar
Pressure drop (inlet to ambient) 1.495 millibar
-- Entrance loss 0.9112 millibar
-- Leaving loss 1.519 millibar
-- Friction loss 1.673 millibar
-- Buoyancy gain 2.607 millibar
Pressure drop (inlet to exit) 12.05 millibar
-- Entrance loss 0.9112 millibar
-- Leaving loss 1.519 millibar
-- Friction loss 1.673 millibar
-- Pressure by hot air column inside stack (DPh) 7.952 millibar
Plume visible
Plume visibility index 0.5
* 'Others' includes pump losses, heat to air heater, fuel heater, district heating system,
misc heat to/from condensate, discharged seal steam and blowdown.
Zero enthalpy: dry gases & liquid water @ 32 F (273.15 K)
Heat Balance Error (In - Out) = 0.6 kJ/s = 0.0019 %
Hot cooling water mixed from all condensers 1.927 40.09 168.0 1424.3
Hot water to cooling tower 1.329 40.11 168.0 1424.3
Before Valve
Pressure 38 bar
Temperature 395 C
Enthalpy 3206 kJ/kg
Blading Inlet
Pressure 37.05 bar
Temperature 394.3 C
Enthalpy 3206 kJ/kg
Volume flow 0.8107 m^3/s
Nozzle area 0.0037 m^2
Blading Exit
Pressure 29.23 bar
Temperature 367 C
Enthalpy 3157 kJ/kg
Volume flow 0.9897 m^3/s
Blading Inlet
Pressure 29.23 bar
Temperature 367 C
Enthalpy 3157 kJ/kg
Volume flow 0.9897 m^3/s
Nozzle area 0.0029 m^2
Blading Exit
Pressure 8.81 bar
Temperature 231.4 C
Enthalpy 2906.6 kJ/kg
Volume flow 2.619 m^3/s
Blading Inlet
Pressure 8.81 bar
Temperature 231.4 C
Enthalpy 2906.6 kJ/kg
Volume flow 2.545 m^3/s
Nozzle area 0.0082 m^2
Blading Exit
Pressure 1.57 bar
Temperature 112.7 C
Enthalpy 2628.2 kJ/kg
Volume flow 10.77 m^3/s
Blading Inlet
Pressure 1.57 bar
Temperature 112.7 C
Enthalpy 2628.2 kJ/kg
Volume flow 9.86 m^3/s
Nozzle area 0.036 m^2
Blading Exit
Pressure 0.09 bar
Temperature 43.76 C
Enthalpy 2286.8 kJ/kg
Volume flow 130.1 m^3/s
Annulus area 1.439 m^2
Annulus velocity 90.41 m/s
Pitch Diameter 1278.7 mm
Bucket Length 358.3 mm
Pitch Speed 200.9 m/s
Tip Speed 257.1 m/s
THERMAL OUTPUT
FWH1: Pump Forward
Feedwater Bleed Steam
Stream P T h M Stream P T h M Tsat
bar C kJ/kg t/h bar C kJ/kg t/h C
HPT port (2) 1.57 112.7 2628.2 3.034
Feedwater in 5.048 67.8 284.1 38.46 Steam in 1.496 111.3 2625.9 3.034 111.3
FW exit T before mix with drain 108.5 455.2 38.5
Feedwater out 4.946 108.5 455.3 41.49 Drain before pump 1.496 111.3 466.7 3.034
Drain to FWH1 exit 4.946 467.2 3.034
FWH2: Deaerator
Feedwater Bleed Steam
Stream P T h M Stream P T h M Tsat
bar C kJ/kg t/h bar C kJ/kg t/h C
HPT port (1) 8.81 231.4 2906.6 1.048
Feedwater in 2.703 108.6 455.3 41.49 Steam in 2.703 218.1 2904.3 1.048 130.0
Leak(s) 3206.1 0.4916
Feedwater out 2.703 130.0 546.4 43.03
FW pump in 4.946 130.0 546.4 43.03
FW pump out 43.15 130.9 552.8 43.03
Boiler desup 552.8 1.279
To boiler 43.15 130.9 552.8 41.75
Total bleed steam for FWH system = 4.082 t/h 3061 kJ/s
FWH2: Deaerator
1. Heat transfer rate Q 1050 kJ/s
Exit Drain
FWH 1 drain to FWH -100 1.50 111.3 466.7 3.034
Feedwater
Feedwater into heater 5.05 67.8 284.1 38.460
Feedwater leaving heater 4.95 108.5 455.3 41.490
Feedwater
Feedwater into heater 2.70 108.6 455.3 41.490
Feedwater leaving heater 2.70 130.0 546.4 43.030
Boiler feedpump delivery 43.15 130.9 552.8 43.030
Superheater desuperheating water 552.8 1.279
Feedwater to boiler 43.15 130.9 552.8 41.750
Hot cooling water mixed from all condensers 1.927 40.09 168.0 1424.3
Hot water to cooling tower 1.329 40.11 168.0 1424.3
Inlet Steam
Pressure 0.09 bar
Temperature 43.76 C
Mass flow 32.98 t/h
Enthalpy 2290.4 kJ/kg
Flash-in Stream
Temperature 15 C
Mass flow 0 t/h
Enthalpy 62.8 kJ/kg
Hardware
Condenser type Shell & tube
Number of units 1
Inlet Water
Pressure 1.328 bar
Temperature 40.11 C
Mass flow 1424.3 t/h
Enthalpy 168 kJ/kg
Inlet Air
Pressure 1.013 bar
Dry bulb temperature 23.6 C
Relative humidity 85 %
Wet bulb temperature 21.72 C
Mass flow 896 t/h
Exit Air
Pressure 1.013 bar
Dry bulb temperature 37.33 C
Relative humidity 100 %
Wet bulb temperature 37.33 C
Mass flow 919.1 t/h
Fan
Total mass flow 919.1 t/h
Total volume flow 230 m^3/s
Total fan electricity consumption 63.96 kW
Full speed fans
Air axial velocity 10.44 m/s
Static pressure drop 1.399 millibar
Dynamic pressure 0.6046 millibar
Total fan pressure rise 2.003 millibar
Note:
Boiler NOx emission is computed from the user-specified
generation rate input on the Environment topic.
The program DOES NOT predict NOx emissions.
Therefore, it is incumbent on the user to input OEM-provided data
consistent with equipment operation at this specific running condition.
Makeup Water
Temperature 25 C
Enthalpy 105.2 kJ/kg
Massflow 5.578 t/h
Emissions
Sulfur Dioxide
Flue gas inlet SO2 172.2 ng/J
Flue gas inlet SO2 503.7 mg/Nm^3 @ 6% O2, dry
Flue gas inlet SO2 176.2 ppmv @ 6% O2, dry
FGD outlet SO2 17.22 ng/J
FGD outlet SO2 50.38 mg/Nm^3 @ 6% O2, dry
Auxiliary Power
Slurry atomization 128 kW
Recycle 0 kW
Baghouse 27.47 kW
Byproduct handling 1.044 kW
Reagent preparation and handling 12.52 kW
User-defined additional auxiliary 0 kW
Total auxiliary 169 kW
Hardware
Number of absorber modules 1
Flue gas inlet temperature 210 C
Flue gas inlet volume flow (upstream of the duct) 140711 m^3/hr
Flue gas inlet massflow 97.56 t/h
Reagent flow 0.2271 t/h
Design Parameters
SO2 removal efficiency 90 %
Absorber gas inlet flow (downstream of the duct) 142125 m^3/hr
Absorber gas outlet flow 115363 m^3/hr
Absorber gas velocity 1.524 m/s
Baghouse ash removal efficiency 99.9 %
Dimensions
Absorber module diameter 5.174 m
Absorber module height 19.72 m
Baghouse width 13.36 m
Baghouse depth 8.235 m
Baghouse height 9.625 m
Motor Performance
Motor Performance
Motor electricity consumption per unit 36.4 kW
Shaft power per unit 33.92 kW
Motor horsepower per unit 45.49 hp
Electrical loss per unit 2.478 kW
Motor efficiency 93.19 %
Motor Performance
Motor electricity consumption per unit 8.354 kW
Shaft power per unit 7.529 kW
Motor horsepower per unit 10.1 hp
Electrical loss per unit 0.8249 kW
Motor efficiency 90.13 %