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STEAM PRO 29.

0 MSI-Admin Power Engineering Consulting Joint Stock Company 1


2122 11-24-2020 14:17:18 F:\Phu tho\steampro\Phu Tho - 20% RCN ms1 24.11.2020.STP
Program revision date: October 30, 2020
Steam source: Mass-burn grate boiler
Steam turbine: ST: Cond one-casing 50 Hz Gear Drive
Feedwater heaters: CP, single LP FWH train
Cooling system: Water cooling with mechanical draft cooling tower
Steam Property Formulation: IAPWS-IF97

SYSTEM SUMMARY
Power Output (kW) Fuel Input (kJ/s) Fuel Flows
Gross Net LHV HHV t/h t/day
Each Unit 8537 7397 36234 44126 18.31 439
Plant Total 17074 14795 72467 88251 36.62 879

Number of units = 2
Net process heat output = 0 kJ/s
as % of total output (net elec. + net heat) = 0 %

PLANT EFFICIENCY AND HEAT RATE


LHV* HHV* Boiler Heat Input**
Gross Net Gross Net Gross Net
Heat rate 15279 17633 18607 21474 15279 17633 kJ/kWh
Electric efficiency 23.56 20.42 19.35 16.76 23.56 20.42 %
CHP (Total) efficiency 20.42 16.76 20.42 %
U.S. PURPA efficiency 20.42 16.76 20.42 %

* Heat input is based on fuel chemical energy, LHV or HHV, at 77 F/25 C


** Boiler heat input includes fuel chemical LHV energy at 77 F/ 25 C, plus enthalpy of supply air (gas)
in excess of ambient temperature.
Total heat input (LHV adjusted) = 72467 kJ/s
Fuel input to boiler (LHV adjusted) = 72467 kJ/s.

STEAM CYCLE/BOILER PERFORMANCE


Steam cycle heat rate 13284 kJ/kWh
Steam cycle efficiency 27.10 %
Turbine heat rate 11679 kJ/kWh
Boiler LHV adjusted efficiency 80.33 %
Boiler HHV adjusted efficiency 66.63 %

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ESTIMATED PLANT AUXILIARIES - Each of 2 units
Boiler primary air fan* 19.7 kW
Boiler secondary air fan* 73.2 kW
Boiler induced draft fan* 247.8 kW
Boiler fuel delivery* 100.9 kW
Boiler forced circulation pump 0.0 kW
Flue gas desulfurization (DFGD/FF) 169.0 kW
Ash handling 167.8 kW
Condenser cooling water pump 72.8 kW
Cooling tower fan 64.0 kW
Condensate pump* 8.4 kW
Contact heater feed forward pump(s)* 0.0 kW
Boiler feed pump* 84.2 kW
Boiler feed booster pump* 0.0 kW
FW heaters (and HXs) drain pump(s)* 0.4 kW
Aux. from PEACE running motor/load list 84.5 kW
Miscellaneous ST auxiliaries 4.5 kW
Miscellaneous plant auxiliaries 21.3 kW
Constant plant auxiliary load 0.0 kW
Program estimated overall plant auxiliaries 1118.4 kW
Actual (user input) overall plant auxiliaries 1118.4 kW
Transformer losses 21.3 kW
Total auxiliaries & transformer losses 1139.8 kW

* Heat balance related auxiliaries

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PLANT HEAT BALANCE - Each of 2 units
Energy In 49938 kW
Ambient air sensible 556.1 kW
Ambient air latent 885.8 kW
Fuel enthalpy @ supply 44540 kW
External steam 0 kW
External water 0 kW
Makeup, process return, and blowdown recovery 12.64 kW
FGD water 3943 kW
FGD oxidation air 0 kW
CO2 capture makeup water 0 kW
Condensate external heating or cooling 0 kW
Energy Out 49938 kW
Net power output 7397 kW
Stack gas sensible 2928.3 kW
Stack gas latent 12903 kW
Bottom ash 896.3 kW
Fly ash 16.97 kW
Unburned carbon 553.2 kW
Boiler minor loss 805.2 kW
Fuel delivery energy loss 100.9 kW
Main condenser 19307 kW
BFPT condenser 0 kW
Process steam 0 kW
Process water 0 kW
District heat 0 kW
Discharged seal steam 17.34 kW
Blowdown 126.4 kW
Steam pipe losses 30.17 kW
ST/generator mech/elec/gear loss 426.8 kW
BFPT mech loss 0 kW
Pumps mech/elec loss 8.289 kW
Fans mech/elec loss 34.07 kW
Fabric filter heat loss 0 kW
FGD energy loss 3781 kW
CO2 capture energy loss 0 kW
Desal heat 0 kW
Non-heat balance related auxiliaries 605.2 kW
Other 0 kW
Energy In - Energy Out -0.2102 kW -0.0004 %
Zero enthalpy: dry gases & liquid water @ 32 F (273.15 K)

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STEAM PRO Streams P T h M s
bar C kJ/kg t/h kJ/kg-C
Note: This is a fixed format table. Not all H2O: ref @ 32F
streams are applicable to current heat balance.
Zero enthalpy: steam & liquid water at 32 F (273.15 K).
1 Feedwater into boiler 43.15 130.9 552.83 41.75 -
2 Feedwater leaving grate cooling HX 43.15 130.9 552.83 41.75 -
3 Water leaving 1st economiser 41.89 203.1 867.45 41.75 -
4 Water entering 2nd economiser 41.89 203.1 867.45 41.75 -
5 Water leaving 2nd economiser 41.89 203.1 867.45 41.75 -
6 Boiler blowdown 41.89 253.1 1100.89 0.41 -
7 Steam leaving CEV 41.89 253.1 2799.91 4.35 -
8 Steam leaving REV 41.89 253.1 2799.91 16.88 -
9 Steam leaving CEV+REV 41.89 253.1 2799.91 41.34 -
10 Evaporator extraction - - - - -
11 1st superheater inlet 41.89 253.1 2799.91 41.34 -
12 1st superheater exit 40.9 332.0 3045.27 41.34 -
13 2nd superheater inlet 40.9 304.2 2970.49 42.62 -
14 2nd superheater exit 40.5 339.5 3065.69 42.62 -
15 3rd superheater inlet 40.5 339.5 3065.69 42.62 -
16 3rd superheater exit 39.9 397.4 3208.49 42.62 -
17 4th superheater inlet 39.9 397.4 3208.49 42.62 -
18 4th superheater exit 39.9 397.4 3208.49 42.62 -
19 Steam leaving superheater 39.9 397.4 3208.43 42.62 -
20 Cold reheat after pipe - - - - -
21 Mixing cold reheat with steam add. - - - - -
22 1st reheater inlet - - - - -
23 1st reheater exit - - - - -
24 2nd reheater inlet - - - - -
25 2nd reheater exit - - - - -
26 3rd reheater inlet - - - - -
27 3rd reheater exit - - - - -
28 4th reheater inlet - - - - -
29 4th reheater exit - - - - -
30 Steam leaving reheater - - - - -
31 Cold LP reheat after pipe - - - - -
32 Mixing cold LP reheat with steam add. - - - - -
33 1st LP reheater inlet - - - - -
34 1st LP reheater exit - - - - -
35 2nd LP reheater inlet - - - - -
36 2nd LP reheater exit - - - - -

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STEAM PRO Streams P T h M s
bar C kJ/kg t/h kJ/kg-C
37 3rd LP reheater inlet - - - - -
38 3rd LP reheater exit - - - - -
39 4th LP reheater inlet - - - - -
40 4th LP reheater exit - - - - -
41 Steam leaving LP reheater - - - - -
42 HPT inlet, before stop valves 38 395.0 3206.11 37.58 6.781
43 HPT inlet, after stop valves 37.05 394.3 3206.11 37.04 -
44 HPT exit - - - - -
45 PIPT inlet, before intercept valve - - - - -
46 PIPT exit - - - - -
47 IPT inlet, before intercept valve - - - - -
48 IPT bowl - - - - -
49 LPT crossover - - - - -
50 LPT exhaust 0.09 43.8 2289.58 32.95 7.269
51 ST group 1 inlet 37.05 394.3 3206.11 37.04 6.792
52 ST group 1 blading exit 29.23 367.0 3157.41 37.04 6.822
53 ST group 1 addition / extraction - - - - -
54 ST group 2 inlet 29.23 367.0 3157.41 37.04 6.822
55 ST group 2 blading exit 8.81 231.4 2906.63 37.04 6.912
56 ST group 2 addition / extraction 8.81 231.4 2906.63 -1.05 6.912
57 ST group 3 inlet 8.81 231.4 2906.63 35.99 6.912
58 ST group 3 blading exit 1.57 112.7 2628.19 35.99 7.034
59 ST group 3 addition / extraction 1.57 112.7 2628.19 -3.03 7.034
60 ST group 4 inlet 1.57 112.7 2628.19 32.95 7.034
61 ST group 4 blading exit 0.09 43.8 2286.80 32.95 7.26
62 ST group 4 addition / extraction 0.09 43.8 2289.58 32.95 7.269
63 ST group 5 inlet - - - - -
64 ST group 5 blading exit - - - - -
65 ST group 5 addition / extraction - - - - -
66 ST group 6 inlet - - - - -
67 ST group 6 blading exit - - - - -
68 ST group 6 addition / extraction - - - - -
69 ST group 7 inlet - - - - -
70 ST group 7 blading exit - - - - -
71 ST group 7 addition / extraction - - - - -
72 ST group 8 inlet - - - - -
73 ST group 8 blading exit - - - - -
74 ST group 8 addition / extraction - - - - -
75 ST group 9 inlet - - - - -
76 ST group 9 blading exit - - - - -

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STEAM PRO Streams P T h M s
bar C kJ/kg t/h kJ/kg-C
77 ST group 9 addition / extraction - - - - -
78 ST group 10 inlet - - - - -
79 ST group 10 blading exit - - - - -
80 ST group 10 addition / extraction - - - - -
81 ST group 11 inlet - - - - -
82 ST group 11 blading exit - - - - -
83 ST group 11 addition / extraction - - - - -
84 ST group 12 inlet - - - - -
85 ST group 12 blading exit - - - - -
86 ST group 12 addition / extraction - - - - -
87 ST group 13 inlet - - - - -
88 ST group 13 addition / extraction - - - - -
89 ST group 13 blading exit - - - - -
90 ST group 14 inlet - - - - -
91 ST group 14 blading exit - - - - -
92 ST group 14 addition / extraction - - - - -
93 ST group 15 inlet - - - - -
94 ST group 15 blading exit - - - - -
95 ST group 15 addition / extraction - - - - -
96 ST group 16 inlet - - - - -
97 ST group 16 addition / extraction - - - - -
98 ST group 16 blading exit - - - - -
99 ST group 17 inlet - - - - -
100 ST group 17 blading exit - - - - -
101 ST group 17 addition / extraction - - - - -
102 ST group 18 inlet - - - - -
103 ST group 18 blading exit - - - - -
104 ST group 18 addition / extraction - - - - -
105 ST group 19 inlet - - - - -
106 ST group 19 blading exit - - - - -
107 ST group 19 addition / extraction - - - - -
108 FW into condensate pump 0.5811 67.7 283.37 38.46 -
109 FW after condensate pump 5.048 67.8 284.05 38.46 -
110 FW after recovery HXs before 1st FWH 5.048 67.8 284.05 38.46 -
111 FW before booster pump - - - - -
112 FW after booster pump - - - - -
113 FW into boiler feed pump 4.946 130.0 546.39 43.03 -
114 FW after boiler feed pump 43.15 130.9 552.83 43.03 -
115 FG Cooler feedwater inlet - - - - -
116 FG Cooler feedwater exit - - - - -

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STEAM PRO Streams P T h M s
bar C kJ/kg t/h kJ/kg-C
117 FWH1 heating steam 1.496 111.3 2625.86 3.03 -
118 FWH1 feedwater inlet 5.048 67.8 284.05 38.46 -
119 FWH1 feedwater exit 4.946 108.5 455.31 41.49 -
120 FWH1 drain 1.496 111.3 466.70 3.03 -
121 FWH2 heating steam 2.703 218.1 2904.30 1.05 -
122 FWH2 feedwater inlet 2.703 108.6 455.31 41.49 -
123 FWH2 feedwater exit 2.703 130.0 546.39 41.49 -
124 FWH2 drain 2.703 130.0 546.39 1.54 -
125 FWH3 heating steam - - - - -
126 FWH3 feedwater inlet - - - - -
127 FWH3 feedwater exit - - - - -
128 FWH3 drain - - - - -
129 FWH4 heating steam - - - - -
130 FWH4 feedwater inlet - - - - -
131 FWH4 feedwater exit - - - - -
132 FWH4 drain - - - - -
133 FWH5 heating steam - - - - -
134 FWH5 feedwater inlet - - - - -
135 FWH5 feedwater exit - - - - -
136 FWH5 drain - - - - -
137 FWH6 heating steam - - - - -
138 FWH6 feedwater inlet - - - - -
139 FWH6 feedwater exit - - - - -
140 FWH6 drain - - - - -
141 FWH7 heating steam - - - - -
142 FWH7 feedwater inlet - - - - -
143 FWH7 feedwater exit - - - - -
144 FWH7 drain - - - - -
145 FWH8 heating steam - - - - -
146 FWH8 feedwater inlet - - - - -
147 FWH8 feedwater exit - - - - -
148 FWH8 drain - - - - -
149 FWH9 heating steam - - - - -
150 FWH9 feedwater inlet - - - - -
151 FWH9 feedwater exit - - - - -
152 FWH9 drain - - - - -
153 FWH10 heating steam - - - - -
154 FWH10 feedwater inlet - - - - -
155 FWH10 feedwater exit - - - - -
156 FWH10 drain - - - - -

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STEAM PRO Streams P T h M s
bar C kJ/kg t/h kJ/kg-C
157 FWH11 heating steam - - - - -
158 FWH11 feedwater inlet - - - - -
159 FWH11 feedwater exit - - - - -
160 FWH11 drain - - - - -
161 FWH12 heating steam - - - - -
162 FWH12 feedwater inlet - - - - -
163 FWH12 feedwater exit - - - - -
164 FWH12 drain - - - - -
165 Condenser inlet steam 0.09 43.8 2290.44 32.98 7.271
166 Condenser condensate exit 0.3891 43.8 183.26 32.98 -
167 Condenser CW inlet 2.432 28.4 119.23 1424.29 -
168 Condenser CW exit 1.927 40.1 168.03 1424.29 -
169 CW into cooling tower 1.329 40.1 168.03 1424.29 -
170 CW leaving cooling tower basin 1.013 28.4 119.06 1424.29 -
171 CW after circulation pump 2.432 28.4 119.23 1424.29 -
172 FPT inlet before valve - - - - -
173 FPT 1st group inlet - - - - -
174 FPT extraction 1 - - - - -
175 FPT 2nd group inlet - - - - -
176 FPT extraction 2 - - - - -
177 FPT 3rd group inlet - - - - -
178 FPT extraction 3 - - - - -
179 FPT condenser condensate exit - - - - -
180 FPT condenser CW inlet - - - - -
181 FPT condenser CW exit - - - - -
182 External steam source 1 - - - - -
183 External steam source 2 - - - - -
184 Process stream 1 - - - - -
185 Process stream 2 - - - - -
186 Process stream 3 - - - - -
187 Process stream 4 - - - - -
188 Process stream 5 - - - - -
189 Steam addition 1 - - - - -
190 Steam addition 2 - - - - -
191 Steam addition 3 - - - - -
192 Water extraction 1 - - - - -
193 Water extraction 2 - - - - -
194 Water extraction 3 - - - - -
195 Water addition 1 - - - - -
196 Water addition 2 - - - - -

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STEAM PRO Streams P T h M s
bar C kJ/kg t/h kJ/kg-C
197 Water addition 3 - - - - -
198 DHW return - - - - -
199 DHTR1 heating steam - - - - -
200 DHTR1 DHW inlet - - - - -
201 DHTR1 DHW exit - - - - -
202 DHTR1 drain - - - - -
203 DHTR2 heating steam - - - - -
204 DHTR2 DHW inlet - - - - -
205 DHTR2 DHW exit - - - - -
206 DHTR2 drain - - - - -
207 SSR inlet steam 1.241 365.0 3206.11 0.05 8.335
208 GSC inlet steam - - - - -
209 SAH1 heating steam 37.64 394.7 3206.11 1.84 -
210 SAH1 drain 12.55 190.0 807.57 1.84 -
211 SAH2 heating steam 37.64 394.7 3206.11 3.20 -
212 SAH2 drain 33.47 240.0 1037.52 3.20 -
213 SAH3 heating steam - - - - -
214 SAH3 drain - - - - -
215 SAH4 heating steam - - - - -
216 SAH4 drain - - - - -
217 Fuel heater heating stream - - - - -
218 Fuel heater drain - - - - -
219 CO2 capture first steam after pipe - - - - -
220 CO2 capture first condensate after pump - - - - -
221 CO2 capture second steam after pipe - - - - -
222 CO2 capture second condensate after pump - - - - -
223 CO2 capture CW inlet - - - - -
224 CO2 capture CW exit - - - - -
225 Total desalinated water from desalination plant - - - - -
226 Desalinated water from MSF plant - - - - -
227 MSF plant heating steam before pipe - - - - -
228 MSF plant heating steam after pipe - - - - -
229 MSF plant vacuum steam - - - - -
230 MSF plant condensate return - - - - -
231 Seawater supply to MSF plant - - - - -
232 Seawater discharge from MSF plant - - - - -
233 Brine discharge from MSF plant - - - - -
234 Desalinated water from RO plant - - - - -
235 Seawater supply to RO plant - - - - -
236 Brine discharge from RO plant - - - - -

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STEAM PRO Streams P T h M s
bar C kJ/kg t/h kJ/kg-C

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Warning Messages

No warning messages
Advisory Messages

1. Boiler minimum flue gas exit temperature has not been satisfied due to limitation of pinch or max boiler
efficiency defined by user.
Remarks

No remarks

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STEAM PRO 29.0 MSI-Admin Power Engineering Consulting Joint Stock Company 1
2122 11-24-2020 14:17:18 F:\Phu tho\steampro\Phu Tho - 20% RCN ms1 24.11.2020.STP
Program revision date: October 30, 2020
Steam source: Mass-burn grate boiler
Steam turbine: ST: Cond one-casing 50 Hz Gear Drive
Feedwater heaters: CP, single LP FWH train
Cooling system: Water cooling with mechanical draft cooling tower
Steam Property Formulation: IAPWS-IF97

BOILER HEAT BALANCE


Energy in = 49219 kJ/s
Fuel enthalpy Heat from Sorbent Energy Gain Inlet Air Inlet Air Other*
to boiler Steam/Water Air Heater Sensible from Sulfation Sensible Latent
44540 3154 0 0 556 886 84

Energy out = 49219 kJ/s


Water Bottom Ash Fly Ash Calcination Exhaust Minor Unburned
& Steam Sensible Sensible of Sorbent Gas Losses Carbon
31502 896 17 0 15445 805 553

* 'Others' includes energy of fan (excluding ID fan) and fuel delivery power.
Zero enthalpy: dry gases & liquid water @ 32 F (273.15 K)
Heat Balance Error (In - Out) = 0.5 kJ/s = 0.0011 %

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BOILER AIR/GAS ZONE SUMMARY
Zone Name T P Dp Q M M.W. Mole Composition [%] Ash
C bar millibar kJ/s t/h N2 O2 CO2 H2O Ar SO2 t/h
23.6 33.22 28.70 76.17 20.44 0.03 2.45 0.92 0.00
1 FD Fan 75.125 66
30.6 1.088 33.22 28.70 76.17 20.44 0.03 2.45 0.92 0.00

30.6
2 SAH1 0.968 1224.9
160.0 33.22 28.7 76.17 20.44 0.03 2.45 0.92 0.00

23.6
3 PA Fan 13.185 17.72 49.83
24.85 1.026
74.9 707.4 Heat from furnace grate cooling

74.9
3 SAH2 0.722 1928.9
210.0 49.83 28.7 76.17 20.44 0.03 2.45 0.92 0.00

190.0 83.06 28.70 76.17 20.44 0.03 2.45 0.92 0.00


4 Burner 62.316 36234
Adiabatic flame
1.013 97.56 27.80 63.04 6.32 9.32 20.55 0.76 0.01 3.80

Adiabatic flame
5 Furnace 0.000 10463
870.0 1.013 97.56 27.80 63.04 6.32 9.32 20.55 0.76 0.01 0.38

870.0
6 Empty Pass 2.493 10704
570.0 1.01 97.56 27.80 63.04 6.32 9.32 20.55 0.76 0.01 0.38

570.0
9 CEV 0.053 2335
501.7 1.01 97.56 27.80 63.04 6.32 9.32 20.55 0.76 0.01 0.38

501.7
10 CS2 0.049 1155
467.5 1.01 97.56 27.80 63.04 6.32 9.32 20.55 0.76 0.01 0.38

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467.5
11 CS3 0.143 1733
415.6 1.01 97.56 27.80 63.04 6.32 9.32 20.55 0.76 0.01 0.38

415.6
12 CS1 0.204 2888
327.4 1.01 97.56 27.80 63.04 6.32 9.32 20.55 0.76 0.01 0.38

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327.5
19 ECO1 0.151 3740
210.0 1.01 97.56 27.80 63.04 6.32 9.32 20.55 0.76 0.01 0.38

210.0
24 DUCT 7.478 0
210.0 1.002 97.56 27.80 63.04 6.32 9.32 20.55 0.76 0.01 0.38

5.572 Evaporated water


-0.0246 SO2 removal
210.0
34 DFGD/FF 47.795 0
81.9 0.9542 103.1 27.00 57.94 5.81 8.57 26.99 0.70 0.00 0.00

81.9
36 ID Fan 60.485 223
88.6 1.015 103.1 27.00 57.94 5.81 8.57 26.99 0.70 0.00 0.00

88.6
40 STK 12.065 0
88.6 1.003 103.1 27.00 57.94 5.81 8.57 26.99 0.70 0.00 0.00

Excess Air = 60 %
Adiabatic flame temperature is greater than 1093.3 C
Boiler desuperheating water source: After boiler feed pump
Miscellaneous & ducts air-side pressure drop = 12.45 millibar
Miscellaneous & ducts gas-side pressure drop = 7.472 millibar

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BOILER HEAT EXCHANGER SUMMARY
Zone Tg Tw DT Afrn DP Mg Qg Vg Tube
/path C C C m^2 millibar t/h kJ/s m/s rows
5 870.0 253.1 616.9
REV 0.000 97.6 10463 4.6
870.0 253.1 616.9

6 870.0 253.1 616.9


EMP 2.493 97.6 10704 5.2
570.0 253.1 316.9

9 570.0 253.1 316.9


0 CEV 18.6 0.053 97.9 2335 5.7 3.0
501.7 253.1 248.6

10 501.7 304.2 197.5


0 CS2 18.6 0.049 97.9 1155 4.7 4.0
467.5 339.5 128.0

11 467.5 397.4 70.1


0 CS3 18.6 0.143 97.9 1733 4.6 12.0
415.6 339.5 76.1

12 415.6 332.0 83.6


0 CS1 18.6 0.204 97.9 2888 4.2 20.0
327.4 253.1 74.3

19 327.5 203.1 124.3


0 ECO1 18.6 0.151 97.9 3741 3.6 20.0
210.0 130.9 79.1

27 210.0 -17.8 227.8


0 FGCLR1 106.2 9.442 1399.4 38893 6.5 288.0
210.0 -17.8 227.8

Totals 3.1 71911 347.0

Note: g = gas + ash

BOILER HEAT TRANSFER SURFACES


Economizers Evaporators Superheaters HP Reheaters LP Reheaters TOTAL
Q 3649 22218 5635 0 0 31502 kJ/s

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A 1244.9 1529.3 2295.2 0 0 5069 m^2

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BOILER WATER/STEAM SUMMARY
Stream P T h M s UA Q A
bar C kJ/kg t/h kJ/kg-K kJ/s-K kJ/s m^2
ECO1 inlet 43.15 130.9 552.8 41.75 1.6400
ECO1 exit 41.90 203.1 867.5 41.75 2.3562 36.48 3649 1244.9
Blowdown 41.90 253.1 1100.9 0.4134 2.8219

CEV exit 41.90 253.1 2799.9 4.346 6.0503 8.308 2337.5 258.8
REV exit 41.90 253.1 2799.9 16.88 6.0503 9071 468.5
EMP exit 41.90 253.1 2799.9 20.12 6.0503 10811 802

CS1 inlet 41.90 253.1 2799.9 41.34 6.0503


CS1 exit 40.90 332.0 3045.3 41.34 6.4966 35.73 2817.7 1257
DESUP water 552.8 1.279
CS2 inlet 40.90 304.2 2970.5 42.62 6.3701
CS2 exit 40.50 339.5 3065.7 42.62 6.5343 7.027 1127.1 220.9
CS3 inlet 40.50 339.5 3065.7 42.62 6.5343
CS3 exit 39.90 397.4 3208.5 42.62 6.7635 23.14 1690.3 817.3
HP steam 39.90 397.4 3208.4 42.62 6.7634

BOILER STEAM/WATER AIR HEATER SUMMARY


Stream P T h M
bar C kJ/kg t/h
Steam Air Heater1
Bleed source: Port (0) 39.9 397.4 3208
Steam inlet 37.64 394.7 3206 1.838
Condensate exit 12.55 190 807.6 1.838
Air in 30.59 33.22
Air out 160 33.22
Drain location: Condenser hotwell 0.5811

Steam Air Heater2


Bleed source: Port (0) 39.9 397.4 3208
Steam inlet 37.64 394.7 3206 3.202
Condensate exit 33.47 240 1037.5 3.202
Air in 74.85 49.83
Air out 210 49.83
Drain location: Condenser hotwell 0.5811

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2122 11-24-2020 14:17:18 file=F:\Phu tho\steampro\Phu Tho - 20% RCN ms1 24.11.2020.STP
FUEL - 'RAC PHU THO - 20% RAC CN ADB' (Solid)
Fuel Name: RAC PHU THO - 20% RAC CN ADB
User-defined fuel
Fuel supply temp. 25.00 C
Heating Values
LHV 7123.8 kJ/kg
HHV 8675.5 kJ/kg
Ultimate Analysis (weight %)
Moisture 43.20 %
Ash 20.46 %
Carbon 21.50 %
Hydrogen 2.28 %
Nitrogen 1.22 %
Chlorine 0.80 %
Sulfur 0.07 %
Oxygen 10.47 %
Total 100.00 %
Proximate Analysis (weight %)
Moisture 43.20 %
Ash 20.46 %
Volatile Matter 18.98 %
Fixed Carbon 17.36 %
Total 100.00 %
Ash Analysis (weight %)
SiO2 45.00 %
Al2O3 26.00 %
Fe2O3 8.00 %
CaO 11.00 %
MgO 2.00 %
Na2O 5.00 %
K2O 1.00 %
TiO2 0.00 %
P2O5 0.00 %
SO3 2.00 %
Other 0.00 %
Total 100.00 %
Ash Characteristics
Fouling High
Bulk density (dry) 226.34 kg/m^3
Mercury content (dry basis) 0.00 ppmw

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Pseudo molecular weight 6.5698
Mole flow 0.6158 kg-mol/s
Mass flow (ash-free) 14.5640 t/h
Mass flow 18.3102 t/h
Mass flow 439 t/day
LHV (ash-free) @ 25 C 8956.00 kJ/kg
LHV (adjusted)* @ 25 C 8956.00 kJ/kg
Enthalpy (ash-free) ref. to 0 C 11009.50 kJ/kg
Atomic percentage
C 14.94 %
H 58.85 %
O 25.47 %
N 0.72 %
S 0.02 %
Ar 0.00 %

* Adjusted heating values include fuel sensible enthalpy


above 77 F/25 C and are on an ash-free basis

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2122 11-24-2020 14:17:18 file=F:\Phu tho\steampro\Phu Tho - 20% RCN ms1 24.11.2020.STP
ASME Boiler Energy Balance
Energy In HHV based LHV based
Energy input from fuel* 44126 36234 kW
Credit due to entering dry air 3094 3094 kW
Credit due to moisture in entering air 110.9 110.9 kW
Credit due to sensible heat in fuel 0 0 kW
Credit due to sulfation 0 0 kW
Credit due to sensible heat in sorbent 0 0 kW
Credit due to auxiliary equipment power 0 0 kW
Total credits 3204 3204 kW
Total energy in 47330 39438 kW
Energy Out
Energy output to steam and water 31502 31502 kW
Loss due to sensible heat in dry gas 4394 4394 kW
Loss due to moisture in fuel 6140 773 kW
Loss due to moisture from burning hydrogen 2889.9 363.8 kW
Loss due to moisture in air 124.6 124.6 kW
Loss due to unburned carbon 553.2 553.2 kW
Loss due to calcination of sorbent 0 0 kW
Loss due to radiation and unmeasured losses 1718.5 1718.5 kW
Total losses 15820 7927 kW
Total energy out 47322 39429 kW

ASME fuel efficiency (Output/Input) 71.39 86.94 %


ASME gross efficiency (Output/(Input+Credits)) 66.56 79.88 %

*Energy input from fuel is based upon fuel heating value at 77 F/25 C
Zero enthalpy: dry gases & liquid water at 77 F/25 C
The entering air enthalpy is calculated based on air temperature before air heater.
The leaving gas enthalpy is calculated based on flue gas temperature after air heater.

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Solid Fuel
Fuel Name: RAC PHU THO - 20% RAC CN ADB
Type: Waste--MSW
Fuel supply temperature 25 C
Total LHV + Sensible heat @ 25C 7124 kJ/kg
Total fuel enthalpy referenced to 0C 8761 kJ/kg
Heating Values (at 25C)
LHV (moisture and ash included) 7124 kJ/kg
HHV (moisture and ash included) 8675 kJ/kg
Ultimate Analysis (weight %)
Moisture 43.2 %
Ash 20.46 %
Carbon 21.5 %
Hydrogen 2.275 %
Nitrogen 1.22 %
Chlorine 0.8 %
Sulfur 0.074 %
Oxygen 10.47 %
Total 100 %
Proximate Analysis (weight %)
Moisture 43.2 %
Ash 20.46 %
Volatile Matter 18.98 %
Fixed Carbon 17.36 %
Total 100 %
Other Properties
Specific Heat @ 25C, dry 1.18 kJ/kg-C
Specific Heat @ 300C, dry 1.924 kJ/kg-C
Bulk density (dry) 226.3 kg/m^3
Mercury content (dry basis) 0 ppmw
Ash Analysis (weight %)
SiO2 45 %
Al2O3 26 %
Fe2O3 8 %
CaO 11 %
MgO 2 %
Na2O 5 %
K2O 1 %
TiO2 0 %
P2O5 0 %
SO3 2 %

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Solid Fuel
Other 0 %
Total 100 %
Ash Characteristics
Fouling High

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ECO1
Heat Balance
Water Inlet
Mass flow 41.75 t/h
Pressure 43.15 bar
Temperature 130.9 C
Enthalpy 552.8 kJ/kg

Water Exit
Mass flow 41.75 t/h
Pressure 41.89 bar
Temperature 203.1 C
Enthalpy 867.5 kJ/kg

Gas Side
Mass flow 97.56 t/h
Flyash mass flow 0.3805 t/h
Inlet temperature 327.5 C
Exit temperature 210 C
Dew point temperature 60.89 C
Static pressure drop 0.1508 millibar

Heat Transfer
Heat from gas 3728 kW
Heat from ash 12.96 kW
Heat loss 91.23 kW

Hardware
Tubes
Fin-tube type Solid fins
Tube arrangement In line
Tube material Carbon Steel
Number of tube rows (longitudinal) 20
Number of tubes per row (transverse) 32
Number of rows per waterside flow pass 1
Longitudinal row pitch 69.85 mm
Gas path transverse width 4.31 m
Tube length 4.31 m
Tube outer diameter 31.75 mm
Tube wall thickness 1.905 mm
Transverse tube pitch 134.4 mm

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ECO1
Tube metal conductivity @ 500F (260C) 46.73 W/m-C
Tube metal conductivity slope -0.0249 W/m-C^2

Fins
Fin material Carbon Steel
Fin height 12.7 mm
Fin spacing 8.64 mm
Fin thickness 1.905 mm
Number of fins per meter 94.83 per meter
Fin metal conductivity @ 500F (260C) 46.73 W/m-C
Fin metal conductivity slope -0.0249 W/m-C^2

Overall Data
Gas path frontal area 18.57 m^2
Min. gas free flow cross section / frontal area 0.7297
H.T. surface area / min. free flow cross section 4.593
Primary tube surface / total heat transfer surf. 0.1814
Water side flow cross section area 0.0197 m^2
Heat exchanger prime outside surface 225.8 m^2
Heat exchanger total fin area 1019.1 m^2
Heat exchanger total outside area 1244.9 m^2

Heat Transfer
Gas Side
Inlet face velocity 2.606 m/s
Face mass flux 5.273 t/h-m^2
Velocity at minimum flow area 3.571 m/s
Mass flux at minimum flow area 7.227 t/h-m^2
Viscosity (@ film temperature) 0 kg/m-s
Thermal conductivity (@ film temperature) 0.0375 W/m-C
Reynolds number 2608.1
Prandtl number 0.7523
Convective Nusselt number 28.07
Convective heat transfer coefficient 33.18 W/m^2-C
Radiative heat transfer coefficient 1.153 W/m^2-C
Convective h.t.c. adjustment factor 1
Total gas side adjusted heat transfer coefficient 34.34 W/m^2-C
Fouling resistance 1.23284E-03 m^2-C/W
Nusselt number Re coefficient 0.1855
Friction factor Re coefficient 1.823
Radiation beam mean length 0.2818 m

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ECO1
Pressure drop correction factor 0
Pressure drop 0.1508 millibar

Water Side
Mass flux 2124.1 t/h-m^2
Mean velocity 0.6536 m/s
Reynolds number 101242
Prandtl number 1.037
Nusselt number 235.1
Heat transfer coefficient 5745 W/m^2-C
Fouling resistance 1.7612E-04 m^2-C/W
Pressure drop correction factor 0
User-defined pressure drop 1.257 bar
Hardware determined pressure drop 0.1863 bar

Overall Performance
Fin effectiveness 0.9327
Effective / total external area 0.9449
Overall heat transfer coefficient 29.31 W/m^2-C
Heat exchanger effectiveness adjustment factor 0
Tube metal mean temperature 170 C
Fin metal mean temperature 175.7 C
Estimated minimum tube wall surface temperature 135.5 C
Estimated maximum tube wall surface temperature 210.4 C
Maximum allowable tube wall metal temperature 426.7 C
Estimated maximum fin tip temperature 220.6 C
Recommended maximum fin metal temperature 510 C
Estimated maximum allowable water side pressure 108.4 bar
Heat transfer rate from gas side 3728 kW
Heat from fly ash 12.96 kW
Heat transfer rate to water 3649 kW
Heat loss 91.23 kW
Overall heat transfer coefficient X total outer area (UA) 36.48 kW/C
Heat exchanger effectiveness 0.5975

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CEV
Heat Balance
Steam production 4.349 t/h
Drum pressure 41.89 bar
Drum temperature 253.1 C
Pinch temperature difference 248.6 C

Water Inlet
Mass flow 4.393 t/h
Pressure 41.89 bar
Temperature 203.1 C
Enthalpy 867.5 kJ/kg

Water Exit
Mass flow 4.349 t/h
Pressure 41.89 bar
Temperature 253.1 C
Enthalpy 2799.9 kJ/kg

Blowdown
Mass flow 0.0435 t/h
Pressure 41.89 bar
Temperature 253.1 C
Enthalpy 1100.9 kJ/kg

Gas Side
Mass flow 97.56 t/h
Flyash mass flow 0.3805 t/h
Inlet temperature 570 C
Exit temperature 501.7 C
Static pressure drop 0.0533 millibar

Heat Transfer
Heat from gas 2326 kW
Radiant heat influx 61.08 kW
Heat from ash 8.826 kW
Heat loss 58.44 kW

Hardware
Tubes
Fin-tube type Solid fins

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CEV
Tube arrangement In line
Tube material Carbon Steel
Number of tube rows (longitudinal) 3
Number of tubes per row (transverse) 28
Number of rows per waterside flow pass 3
Longitudinal row pitch 88.9 mm
Gas path transverse width 4.31 m
Tube length 4.31 m
Tube outer diameter 50.8 mm
Tube wall thickness 2.667 mm
Transverse tube pitch 153.6 mm
Tube metal conductivity @ 500F (260C) 46.73 W/m-C
Tube metal conductivity slope -0.0249 W/m-C^2

Fins
Fin material Carbon Steel
Fin height 12.7 mm
Fin spacing 7.516 mm
Fin thickness 1.905 mm
Number of fins per meter 106.1 per meter
Fin metal conductivity @ 500F (260C) 46.73 W/m-C
Fin metal conductivity slope -0.0249 W/m-C^2

Overall Data
Gas path frontal area 18.57 m^2
Min. gas free flow cross section / frontal area 0.6359
H.T. surface area / min. free flow cross section 7.304
Primary tube surface / total heat transfer surf. 0.1784
Water side flow cross section area 0.1366 m^2
Heat exchanger prime outside surface 46.18 m^2
Heat exchanger total fin area 212.6 m^2
Heat exchanger total outside area 258.8 m^2

Heat Transfer
Gas Side
Inlet face velocity 3.656 m/s
Face mass flux 5.273 t/h-m^2
Velocity at minimum flow area 5.75 m/s
Mass flux at minimum flow area 8.292 t/h-m^2
Viscosity (@ film temperature) 0 kg/m-s
Thermal conductivity (@ film temperature) 0.0504 W/m-C

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CEV
Reynolds number 3800
Prandtl number 0.7408
Convective Nusselt number 33.98
Convective heat transfer coefficient 33.68 W/m^2-C
Radiative heat transfer coefficient 3.569 W/m^2-C
Convective h.t.c. adjustment factor 1
Total gas side adjusted heat transfer coefficient 37.25 W/m^2-C
Fouling resistance 1.23284E-03 m^2-C/W
Nusselt number Re coefficient 0.1767
Friction factor Re coefficient 2.632
Radiation beam mean length 0.2397 m
Pressure drop correction factor 0
Pressure drop 0.0533 millibar

Water Side
Mass flux 1147.2 t/h-m^2
Velocity at inlet (saturated liquid) 0.4012 m/s
Reynolds number (saturated liquid) 138749
Prandtl number (saturated liquid) 0.8325
Nusselt number (saturated liquid) 281.3
Heat transfer coefficient 29262 W/m^2-C
Fouling resistance 1.7612E-04 m^2-C/W

Overall Performance
Fin effectiveness 0.9288
Effective / total external area 0.9415
Overall heat transfer coefficient 32.1 W/m^2-C
Heat exchanger effectiveness adjustment factor 0
Tube metal mean temperature 259.2 C
Fin metal mean temperature 273.7 C
Estimated minimum tube wall surface temperature 263.8 C
Estimated maximum tube wall surface temperature 266.7 C
Maximum allowable tube wall metal temperature 426.7 C
Estimated maximum fin tip temperature 295.2 C
Recommended maximum fin metal temperature 510 C
Estimated maximum allowable water side pressure 93.76 bar
Heat transfer rate from gas side 2326 kW
Radiant heat influx 61.08 kW
Heat from fly ash 8.826 kW
Heat transfer rate to water 2337.5 kW
Heat loss 58.44 kW

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CEV
Overall heat transfer coefficient X total outer area (UA) 8.308 kW/C
Heat exchanger effectiveness 0.2154

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CS1
Heat Balance
Steam Inlet
Mass flow 41.34 t/h
Pressure 41.89 bar
Temperature 253.1 C
Enthalpy 2799.9 kJ/kg

Steam Exit
Mass flow 41.34 t/h
Pressure 40.9 bar
Temperature 332 C
Enthalpy 3045 kJ/kg

Gas Side
Mass flow 97.56 t/h
Flyash mass flow 0.3805 t/h
Inlet temperature 415.6 C
Exit temperature 327.4 C
Static pressure drop 0.2034 millibar

Heat Transfer
Heat from gas 2877.6 kW
Heat from ash 10.56 kW
Heat loss 70.44 kW

Hardware
Tubes
Fin-tube type Solid fins
Tube arrangement In line
Tube material Carbon Steel
Number of tube rows (longitudinal) 20
Number of tubes per row (transverse) 30
Number of rows per waterside flow pass 2
Longitudinal row pitch 76.2 mm
Gas path transverse width 4.31 m
Tube length 4.31 m
Tube outer diameter 38.1 mm
Tube wall thickness 2.108 mm
Transverse tube pitch 143.4 mm
Tube metal conductivity @ 500F (260C) 46.73 W/m-C

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CS1
Tube metal conductivity slope -0.0249 W/m-C^2

Fins
Fin material Carbon Steel
Fin height 12.7 mm
Fin spacing 9.604 mm
Fin thickness 1.905 mm
Number of fins per meter 86.89 per meter
Fin metal conductivity @ 500F (260C) 46.73 W/m-C
Fin metal conductivity slope -0.0249 W/m-C^2

Overall Data
Gas path frontal area 18.57 m^2
Min. gas free flow cross section / frontal area 0.705
H.T. surface area / min. free flow cross section 4.799
Primary tube surface / total heat transfer surf. 0.2059
Steam side flow cross section area 0.0542 m^2
Heat exchanger prime outside surface 258.8 m^2
Heat exchanger total fin area 998.2 m^2
Heat exchanger total outside area 1257 m^2

Heat Transfer
Gas Side
Inlet face velocity 2.987 m/s
Face mass flux 5.273 t/h-m^2
Velocity at minimum flow area 4.238 m/s
Mass flux at minimum flow area 7.48 t/h-m^2
Viscosity (@ film temperature) 0 kg/m-s
Thermal conductivity (@ film temperature) 0.0458 W/m-C
Reynolds number 2765.1
Prandtl number 0.7445
Convective Nusselt number 28.88
Convective heat transfer coefficient 34.72 W/m^2-C
Radiative heat transfer coefficient 2.773 W/m^2-C
Convective h.t.c. adjustment factor 1
Total gas side adjusted heat transfer coefficient 37.49 W/m^2-C
Fouling resistance 1.23284E-03 m^2-C/W
Nusselt number Re coefficient 0.1844
Friction factor Re coefficient 1.92
Radiation beam mean length 0.2678 m
Pressure drop correction factor 0

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CS1
Pressure drop 0.2034 millibar

Steam Side
Mass flux 762.7 t/h-m^2
Mean velocity 11.74 m/s
Reynolds number 366447
Prandtl number 1.173
Nusselt number 685.2
Heat transfer coefficient 1017.5 W/m^2-C
Fouling resistance 1.7612E-04 m^2-C/W
Pressure drop correction factor 0
User-defined pressure drop 0.9975 bar
Hardware determined pressure drop 0.4731 bar

Overall Performance
Fin effectiveness 0.9245
Effective / total external area 0.94
Overall heat transfer coefficient 28.43 W/m^2-C
Heat exchanger effectiveness adjustment factor 0
Tube metal mean temperature 298.7 C
Fin metal mean temperature 307.1 C
Estimated minimum tube wall surface temperature 264.7 C
Estimated maximum tube wall surface temperature 345 C
Maximum allowable tube wall metal temperature 426.7 C
Estimated maximum fin tip temperature 352 C
Recommended maximum fin metal temperature 510 C
Estimated maximum allowable steam side pressure 98.22 bar
Heat transfer rate from gas side 2877.6 kW
Heat from fly ash 10.56 kW
Heat transfer rate to steam 2817.7 kW
Heat loss 70.44 kW
Overall heat transfer coefficient X total outer area (UA) 35.73 kW/C
Heat exchanger effectiveness 0.5428

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CS2
Heat Balance
Steam Inlet
Mass flow 42.62 t/h
Pressure 40.9 bar
Temperature 304.2 C
Enthalpy 2970.5 kJ/kg

Steam Exit
Mass flow 42.62 t/h
Pressure 40.5 bar
Temperature 339.5 C
Enthalpy 3066 kJ/kg

Gas Side
Mass flow 97.56 t/h
Flyash mass flow 0.3805 t/h
Inlet temperature 501.7 C
Exit temperature 467.5 C
Static pressure drop 0.0489 millibar

Heat Transfer
Heat from gas 1151 kW
Heat from ash 4.346 kW
Heat loss 28.18 kW

Hardware
Tubes
Fin-tube type Solid fins
Tube arrangement In line
Tube material T22
Number of tube rows (longitudinal) 4
Number of tubes per row (transverse) 30
Number of rows per waterside flow pass 2
Longitudinal row pitch 76.2 mm
Gas path transverse width 4.31 m
Tube length 4.31 m
Tube outer diameter 38.1 mm
Tube wall thickness 2.108 mm
Transverse tube pitch 143.4 mm
Tube metal conductivity @ 500F (260C) 36.86 W/m-C

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CS2
Tube metal conductivity slope -0.0109 W/m-C^2

Fins
Fin material T22
Fin height 12.7 mm
Fin spacing 11.81 mm
Fin thickness 1.905 mm
Number of fins per meter 72.91 per meter
Fin metal conductivity @ 500F (260C) 36.86 W/m-C
Fin metal conductivity slope -0.0109 W/m-C^2

Overall Data
Gas path frontal area 18.57 m^2
Min. gas free flow cross section / frontal area 0.7097
H.T. surface area / min. free flow cross section 4.19
Primary tube surface / total heat transfer surf. 0.2417
Steam side flow cross section area 0.0542 m^2
Heat exchanger prime outside surface 53.41 m^2
Heat exchanger total fin area 167.5 m^2
Heat exchanger total outside area 220.9 m^2

Heat Transfer
Gas Side
Inlet face velocity 3.36 m/s
Face mass flux 5.273 t/h-m^2
Velocity at minimum flow area 4.735 m/s
Mass flux at minimum flow area 7.43 t/h-m^2
Viscosity (@ film temperature) 0 kg/m-s
Thermal conductivity (@ film temperature) 0.051 W/m-C
Reynolds number 2529.1
Prandtl number 0.7403
Convective Nusselt number 28.94
Convective heat transfer coefficient 38.74 W/m^2-C
Radiative heat transfer coefficient 4.566 W/m^2-C
Convective h.t.c. adjustment factor 1
Total gas side adjusted heat transfer coefficient 43.31 W/m^2-C
Fouling resistance 1.23284E-03 m^2-C/W
Nusselt number Re coefficient 0.1962
Friction factor Re coefficient 1.969
Radiation beam mean length 0.2678 m
Pressure drop correction factor 0

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CS2
Pressure drop 0.0489 millibar

Steam Side
Mass flux 786.2 t/h-m^2
Mean velocity 13.35 m/s
Reynolds number 353546
Prandtl number 1.091
Nusselt number 650.2
Heat transfer coefficient 989.1 W/m^2-C
Fouling resistance 1.7612E-04 m^2-C/W
Pressure drop correction factor 0
User-defined pressure drop 0.399 bar
Hardware determined pressure drop 0.1113 bar

Overall Performance
Fin effectiveness 0.8937
Effective / total external area 0.9194
Overall heat transfer coefficient 31.8 W/m^2-C
Heat exchanger effectiveness adjustment factor 0
Tube metal mean temperature 334.8 C
Fin metal mean temperature 354 C
Estimated minimum tube wall surface temperature 335.6 C
Estimated maximum tube wall surface temperature 359.8 C
Maximum allowable tube wall metal temperature 648.9 C
Estimated maximum fin tip temperature 374.8 C
Recommended maximum fin metal temperature 732.2 C
Estimated maximum allowable steam side pressure 124.1 bar
Heat transfer rate from gas side 1151 kW
Heat from fly ash 4.346 kW
Heat transfer rate to steam 1127.1 kW
Heat loss 28.18 kW
Overall heat transfer coefficient X total outer area (UA) 7.027 kW/C
Heat exchanger effectiveness 0.1788

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CS3
Heat Balance
Steam Inlet
Mass flow 42.62 t/h
Pressure 40.5 bar
Temperature 339.5 C
Enthalpy 3066 kJ/kg

Steam Exit
Mass flow 42.62 t/h
Pressure 39.9 bar
Temperature 397.4 C
Enthalpy 3208 kJ/kg

Gas Side
Mass flow 97.56 t/h
Flyash mass flow 0.3805 t/h
Inlet temperature 467.5 C
Exit temperature 415.6 C
Static pressure drop 0.143 millibar

Heat Transfer
Heat from gas 1726.1 kW
Heat from ash 6.47 kW
Heat loss 42.26 kW

Hardware
Tubes
Fin-tube type Solid fins
Tube arrangement In line
Tube material T22
Number of tube rows (longitudinal) 12
Number of tubes per row (transverse) 30
Number of rows per waterside flow pass 2
Longitudinal row pitch 76.2 mm
Gas path transverse width 4.31 m
Tube length 4.31 m
Tube outer diameter 38.1 mm
Tube wall thickness 2.108 mm
Transverse tube pitch 143.4 mm
Tube metal conductivity @ 500F (260C) 36.86 W/m-C

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CS3
Tube metal conductivity slope -0.0109 W/m-C^2

Fins
Fin material T22
Fin height 12.7 mm
Fin spacing 8.452 mm
Fin thickness 1.905 mm
Number of fins per meter 96.55 per meter
Fin metal conductivity @ 500F (260C) 36.86 W/m-C
Fin metal conductivity slope -0.0109 W/m-C^2

Overall Data
Gas path frontal area 18.57 m^2
Min. gas free flow cross section / frontal area 0.7017
H.T. surface area / min. free flow cross section 5.225
Primary tube surface / total heat transfer surf. 0.1858
Steam side flow cross section area 0.0542 m^2
Heat exchanger prime outside surface 151.8 m^2
Heat exchanger total fin area 665.5 m^2
Heat exchanger total outside area 817.3 m^2

Heat Transfer
Gas Side
Inlet face velocity 3.212 m/s
Face mass flux 5.273 t/h-m^2
Velocity at minimum flow area 4.578 m/s
Mass flux at minimum flow area 7.515 t/h-m^2
Viscosity (@ film temperature) 0 kg/m-s
Thermal conductivity (@ film temperature) 0.0511 W/m-C
Reynolds number 2552.9
Prandtl number 0.7402
Convective Nusselt number 26.52
Convective heat transfer coefficient 35.6 W/m^2-C
Radiative heat transfer coefficient 3.716 W/m^2-C
Convective h.t.c. adjustment factor 1
Total gas side adjusted heat transfer coefficient 39.31 W/m^2-C
Fouling resistance 1.23284E-03 m^2-C/W
Nusselt number Re coefficient 0.1787
Friction factor Re coefficient 1.944
Radiation beam mean length 0.2678 m
Pressure drop correction factor 0

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CS3
Pressure drop 0.143 millibar

Steam Side
Mass flux 786.2 t/h-m^2
Mean velocity 15.01 m/s
Reynolds number 321616
Prandtl number 1.012
Nusselt number 587.9
Heat transfer coefficient 958.8 W/m^2-C
Fouling resistance 1.7612E-04 m^2-C/W
Pressure drop correction factor 0
User-defined pressure drop 0.5985 bar
Hardware determined pressure drop 0.379 bar

Overall Performance
Fin effectiveness 0.9013
Effective / total external area 0.9196
Overall heat transfer coefficient 28.32 W/m^2-C
Heat exchanger effectiveness adjustment factor 0
Tube metal mean temperature 375 C
Fin metal mean temperature 384.1 C
Estimated minimum tube wall surface temperature 353.1 C
Estimated maximum tube wall surface temperature 410 C
Maximum allowable tube wall metal temperature 648.9 C
Estimated maximum fin tip temperature 417.4 C
Recommended maximum fin metal temperature 732.2 C
Estimated maximum allowable steam side pressure 124.1 bar
Heat transfer rate from gas side 1726.1 kW
Heat from fly ash 6.47 kW
Heat transfer rate to steam 1690.3 kW
Heat loss 42.26 kW
Overall heat transfer coefficient X total outer area (UA) 23.14 kW/C
Heat exchanger effectiveness 0.4524

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Empty Pass
Design Heat Balance: Natural circulation
Inlet flue gas
Temperature 870 C
Mass flow 97.56 t/h
Ash mass flow 0.3805 t/h

Exit flue Gas


Temperature 570 C
Mass flow 97.56 t/h
Ash mass flow 0.3805 t/h
Mole percent N2 63.04 %
Mole percent O2 6.32 %
Mole percent CO2 9.319 %
Mole percent H2O 20.55 %
Mole percent SO2 0.0122 %
Mole percent Ar 0.7564 %
SO3 in flue gas 0.6083 ppm
Ash content 0.3805 t/h
Ash removed 0 t/h

Exit Steam
Steam produced by waterwall 20.12 t/h
Pressure 41.89 bar
Temperature 253.1 C
Enthalpy 2799.9 kJ/kg

Inlet Water
Mass flow 20.32 t/h
Pressure 41.89 bar
Temperature 203.1 C
Enthalpy 867.5 kJ/kg

Blowdown
Mass flow 0.2012 t/h
Enthalpy 1100.9 kJ/kg

Heat Transfer
Heat transfer to waterwall 10811 kW
Heat losses 270.3 kW
Radiant heat influx 438.6 kW

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Empty Pass
Radiant flux past screen 61.08 kW

Heat Transfer
Furnace Ratings
Heat absorption rate 13.56 kW/m^2
Heat release rate 35.27 kW/m^2

Heat Transfer and Heat Balance


Energy In
Air input 28134 kW
Energy released by inlet ash 39.44 kW
Radiant heat influx 438.6 kW
Total Energy In 28613 kW
Energy Out
Flue gas 17470 kW
Heat transfer to waterwall 10811 kW
Heat losses 270.3 kW
Radiant flux past screen 61.08 kW
Total Energy Out 28612 kW
Heat Balance Error 0.0007 %

Heat Transfer Characteristics


Gas emissivity 0.4523
Gas absorptivity 0.5086
Radiating mean beam length 2.963 m
Adiabatic temperature 870 C
Effective radiating temperature 728.2 C
Waterwall surface temperature 429.7 C
Furnace exit temperature 570 C
Gas exit mass flux 4.414 t/h-m^2
Gas exit velocity 3.053 m/s
Radiant flux to waterwall effective projected heat transfer surface 11.93 kW/m^2
Mean flux to waterwall effective projected heat transfer surface 13.48 kW/m^2

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Mass Burn Grate Furnace
Design Heat Balance: Natural circulation - Municipal Solid Wastes (MSW) fired
Furnace gage pressure -0.6226 millibar
Excess air 60 %

Overfire Air
Temperature 160 C
Mass flow 33.22 t/h

Undergrate Air
Temperature 210 C
Mass flow 49.83 t/h
Gage pressure 12.45 millibar

Flue Gas
Temperature 870 C
Mass flow 97.56 t/h
Ash mass flow 0.3805 t/h
Mole percent N2 63.04 %
Mole percent O2 6.32 %
Mole percent CO2 9.319 %
Mole percent H2O 20.55 %
Mole percent SO2 0.0122 %
Mole percent Ar 0.7564 %
SO3 in flue gas 0.6083 ppm

Emission
Reference O2 content 6 %
Actual O2 content in exit gas 6.32 %
H2O content in exit gas 20.55 %
Hg from combustion 0 kg/hr
Hg in exit gas 0 kg/hr
HCl in exit gas 120.5 kg/hr
NOx production 0 kg/hr
NOx volume concentration in exit gas 0 ppmv
NOx mass concentration in exit gas 0 ppm

Exit Steam
Steam produced by waterwall 16.88 t/h
Pressure 41.89 bar
Temperature 253.1 C

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Mass Burn Grate Furnace
Enthalpy 2799.9 kJ/kg

Inlet Water
Mass flow 17.05 t/h
Pressure 41.89 bar
Temperature 203.1 C
Enthalpy 867.5 kJ/kg

Blowdown
Mass flow 0.1688 t/h
Enthalpy 1100.9 kJ/kg

Grate Water Cooling HX Exit Water


Mass flow 24.3 t/h
Pressure 9.546 bar
Temperature 100 C
Enthalpy 419.7 kJ/kg

Grate Water Cooling HX Inlet Water


Pressure 12.41 bar
Temperature 75 C
Enthalpy 314.9 kJ/kg

Inlet Fuel : Solid


Fuel mass flow 18.31 t/h
LHV @ 77 F (25 C) 7124 kJ/kg
HHV @ 77 F (25 C) 8675 kJ/kg
Fuel input (LHV) 36.23 MW
Fuel input (HHV) 44.13 MW
Weight percent ash 20.46 %
Fuel ash flow 3.746 t/h
Fuel inlet temperature 25 C

Exit Ash
Bottom ash flow 3.425 t/h
Unburnt carbon flow in bottom ash 0.0559 t/h
Unburnt carbon in bottom ash 1.633 %
Fly ash flow 0.3805 t/h
Unburnt carbon flow in fly ash 0.0031 t/h
Unburnt carbon in fly ash 0.8167 %
Total unburnt carbon flow in ash 0.0591 t/h

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Mass Burn Grate Furnace
Combustion efficiency 98.47 %

Heat Transfer
Heat transfer to waterwall 9071 kW
Heat transfer to grate water cooling HX 707.4 kW
Unburnt carbon in ash 553.2 kW
Heat losses 244.5 kW
Radiant flux past screen 438.6 kW
Bottom ash (bed drain) sensible heat 896.3 kW
Fly ash sensible heat 99.59 kW

Performance
Fuel delivery power 100.9 kW
Ash handling power 167.8 kW

Heat Transfer
Furnace Ratings
Heat absorption rate 19.75 kW/m^2
Heat release rate 76.36 kW/m^2
Volumetric fuel release rate 85.15 kW/m^3

Heat Transfer and Heat Balance


Energy In
Fuel input 36234 kW
Air input 3912 kW
Total Energy In 40145 kW
Energy Out
Flue gas 28134 kW
Heat transfer to waterwall 9071 kW
Heat transfer to grate water cooling HX 707.4 kW
Heat losses 244.5 kW
Radiant flux past screen 438.6 kW
Unburnt carbon in ash 553.2 kW
Bottom ash (bed drain) sensible heat 896.3 kW
Fly ash sensible heat 99.59 kW
Total Energy Out 40145 kW
Heat Balance Error -0.0002 %

Heat Transfer Characteristics


Gas emissivity 0.488
Gas absorptivity 0.5422

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Mass Burn Grate Furnace
Radiating mean beam length 3.645 m
Adiabatic temperature 1149.4 C
Effective radiating temperature 1010.7 C
Waterwall surface temperature 730.5 C
Furnace exit temperature 870 C
Gas mass flux @ aperture 4.414 t/h-m^2
Gas velocity leaving aperture @ exit temperature 4.139 m/s
Furnace gas mass flux 4.414 t/h-m^2
Furnace velocity @ Effective radiating temperature 4.649 m/s
Radiant flux to waterwall effective projected heat transfer surface 18.83 kW/m^2
Mean flux to waterwall effective projected heat transfer surface 19.38 kW/m^2

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2122 11-24-2020 14:17:18 file=F:\Phu tho\steampro\Phu Tho - 20% RCN ms1 24.11.2020.STP
Heat Balance Results
Steam Air Heater1 : Heating Coil (steam)
Water/Steam
Inlet mass flow 1.838 t/h
Inlet pressure 37.64 bar
Inlet temperature 394.7 C
Inlet enthalpy 3206 kJ/kg

Internal HX inlet pressure 12.55 bar


Internal HX inlet temperature 374.7 C

Exit mass flow 1.838 t/h


Exit pressure 12.55 bar
Exit temperature 190 C
Exit enthalpy 807.6 kJ/kg

Gas/Air
Dry gas/air mass flow 32.71 t/h
Inlet mass flow 33.22 t/h
Inlet temperature 30.59 C
Inlet relative humidity 59.96 %
Exit temperature 160 C
Exit relative humidity 0.4253 %
Static pressure drop 0.9676 millibar

Heat Transfer
Heat from water/steam to gas/air (total) 1224.9 kW

Hardware
Tubes
Fin-tube type Solid fins
Tube arrangement In line
Tube material Carbon Steel
Number of tube rows (longitudinal) 10
Number of tubes per row (transverse) 28
Number of rows per waterside flow pass 10
Longitudinal row pitch 63.5 mm
Gas path transverse width 1.759 m
Tube length 1.759 m
Tube outer diameter 25.4 mm
Tube wall thickness 2.769 mm

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Heat Balance Results
Transverse tube pitch 63.34 mm
Tube metal conductivity @ 500F (260C) 46.73 W/m-C
Tube metal conductivity slope -0.0249 W/m-C^2

Fins
Fin material Carbon Steel
Fin height 12.7 mm
Fin spacing 3.023 mm
Fin thickness 0.6096 mm
Number of fins per meter 275.3 per meter
Fin metal conductivity @ 500F (260C) 46.73 W/m-C
Fin metal conductivity slope -0.0249 W/m-C^2

Overall Data
Gas path frontal area 3.095 m^2
Min. gas free flow cross section / frontal area 0.5317
H.T. surface area / min. free flow cross section 27.62
Primary tube surface / total heat transfer surf. 0.0714
Water side flow cross section area 0.0861 m^2
Heat exchanger prime outside surface 32.45 m^2
Heat exchanger total fin area 422.1 m^2
Heat exchanger total outside area 454.6 m^2

Heat Transfer
Gas Side
Inlet face velocity 2.438 m/s
Face mass flux 10.73 t/h-m^2
Velocity at minimum flow area 4.586 m/s
Mass flux at minimum flow area 20.19 t/h-m^2
Viscosity (@ film temperature) 0 kg/m-s
Thermal conductivity (@ film temperature) 0.0341 W/m-C
Reynolds number 6033
Prandtl number 0.7137
Convective Nusselt number 38.95
Convective heat transfer coefficient 52.27 W/m^2-C
Radiative heat transfer coefficient 0 W/m^2-C
Convective h.t.c. adjustment factor 1
Total gas side adjusted heat transfer coefficient 52.27 W/m^2-C
Fouling resistance 1.7612E-04 m^2-C/W
Nusselt number Re coefficient 0.1519
Friction factor Re coefficient 5.012

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Heat Balance Results
Radiation beam mean length 0.1426 m
Pressure drop correction factor 0
Pressure drop 0.9676 millibar

Water Side
Mass flux 21.36 t/h-m^2
Heat transfer coefficient 9885 W/m^2-C
Fouling resistance 8.806001E-05 m^2-C/W
Pressure drop 0 bar

Overall Performance
Fin effectiveness 0.7519
Effective / total external area 0.7696
Overall heat transfer coefficient 34.78 W/m^2-C
Heat exchanger effectiveness adjustment factor 0
Tube metal mean temperature 184 C
Fin metal mean temperature 169.2 C
Estimated minimum tube wall surface temperature 169.7 C
Estimated maximum tube wall surface temperature 186.2 C
Maximum allowable tube wall metal temperature 426.7 C
Estimated maximum fin tip temperature 177.9 C
Recommended maximum fin metal temperature 510 C
Estimated maximum allowable water side pressure 212.8 bar
Heat transfer rate to gas side 1224.9 kW
Heat transfer rate from water 1224.9 kW
Overall heat transfer coefficient X total outer area (UA) 15.81 kW/C
Heat exchanger effectiveness 0.5622

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Heat Balance Results
Steam Air Heater2 : Heating Coil (steam)
Water/Steam
Inlet mass flow 3.202 t/h
Inlet pressure 37.64 bar
Inlet temperature 394.7 C
Inlet enthalpy 3206 kJ/kg

Internal HX inlet pressure 33.47 bar


Internal HX inlet temperature 391.5 C

Exit mass flow 3.202 t/h


Exit pressure 33.47 bar
Exit temperature 240 C
Exit enthalpy 1037.5 kJ/kg

Gas/Air
Dry gas/air mass flow 49.07 t/h
Inlet mass flow 49.83 t/h
Inlet temperature 74.85 C
Inlet relative humidity 6.551 %
Exit temperature 210 C
Exit relative humidity 0.1315 %
Static pressure drop 0.7211 millibar

Heat Transfer
Heat from water/steam to gas/air (total) 1928.9 kW

Hardware
Tubes
Fin-tube type Solid fins
Tube arrangement In line
Tube material Carbon Steel
Number of tube rows (longitudinal) 10
Number of tubes per row (transverse) 35
Number of rows per waterside flow pass 10
Longitudinal row pitch 63.5 mm
Gas path transverse width 2.362 m
Tube length 2.362 m
Tube outer diameter 25.4 mm
Tube wall thickness 2.769 mm

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Heat Balance Results
Transverse tube pitch 67.15 mm
Tube metal conductivity @ 500F (260C) 46.73 W/m-C
Tube metal conductivity slope -0.0249 W/m-C^2

Fins
Fin material Carbon Steel
Fin height 12.7 mm
Fin spacing 3.023 mm
Fin thickness 0.6096 mm
Number of fins per meter 275.3 per meter
Fin metal conductivity @ 500F (260C) 46.73 W/m-C
Fin metal conductivity slope -0.0249 W/m-C^2

Overall Data
Gas path frontal area 5.577 m^2
Min. gas free flow cross section / frontal area 0.5583
H.T. surface area / min. free flow cross section 24.81
Primary tube surface / total heat transfer surf. 0.0714
Water side flow cross section area 0.109 m^2
Heat exchanger prime outside surface 55.15 m^2
Heat exchanger total fin area 717.4 m^2
Heat exchanger total outside area 772.6 m^2

Heat Transfer
Gas Side
Inlet face velocity 2.438 m/s
Face mass flux 8.936 t/h-m^2
Velocity at minimum flow area 4.367 m/s
Mass flux at minimum flow area 16.01 t/h-m^2
Viscosity (@ film temperature) 0 kg/m-s
Thermal conductivity (@ film temperature) 0.0372 W/m-C
Reynolds number 4412
Prandtl number 0.7133
Convective Nusselt number 31.41
Convective heat transfer coefficient 46.06 W/m^2-C
Radiative heat transfer coefficient 0 W/m^2-C
Convective h.t.c. adjustment factor 1
Total gas side adjusted heat transfer coefficient 46.06 W/m^2-C
Fouling resistance 1.7612E-04 m^2-C/W
Nusselt number Re coefficient 0.1501
Friction factor Re coefficient 4.569

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Heat Balance Results
Radiation beam mean length 0.154 m
Pressure drop correction factor 0
Pressure drop 0.7211 millibar

Water Side
Mass flux 29.38 t/h-m^2
Heat transfer coefficient 8681 W/m^2-C
Fouling resistance 8.806001E-05 m^2-C/W
Pressure drop 0 bar

Overall Performance
Fin effectiveness 0.7698
Effective / total external area 0.7862
Overall heat transfer coefficient 31.51 W/m^2-C
Heat exchanger effectiveness adjustment factor 0
Tube metal mean temperature 234 C
Fin metal mean temperature 219.6 C
Estimated minimum tube wall surface temperature 219.7 C
Estimated maximum tube wall surface temperature 236.3 C
Maximum allowable tube wall metal temperature 426.7 C
Estimated maximum fin tip temperature 228.6 C
Recommended maximum fin metal temperature 510 C
Estimated maximum allowable water side pressure 212.8 bar
Heat transfer rate to gas side 1928.9 kW
Heat transfer rate from water 1928.9 kW
Overall heat transfer coefficient X total outer area (UA) 24.34 kW/C
Heat exchanger effectiveness 0.4837

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Heat Balance Results
Stack
Inlet
Pressure 1.015 bar
Temperature 88.58 C
Mass flow 103.1 t/h

Exit to air
Pressure 1.003 bar
Temperature 88.58 C
Water dew point temperature 67.05 C
Mass flow 103.1 t/h
Dust flow 0.0008 t/h
CO2 mass flow 14.39 t/h
HCL mass flow 0.6026 kg/hr
HOx mass flow 0 kg/hr
CO mass flow 0 kg/hr
UHC mass flow 0 kg/hr
Hg mass flow 0 kg/hr
Exit Velocity 18.29 m/s

Miscellaneous
Heat loss 0 kW
Buoyancy (DPc-DPh) 2.607 millibar
-- Pressure by cold air column outside stack (DPc) 10.56 millibar
-- Pressure by hot air column inside stack (DPh) 7.952 millibar
Pressure drop (inlet to ambient) 1.495 millibar
-- Entrance loss 0.9112 millibar
-- Leaving loss 1.519 millibar
-- Friction loss 1.673 millibar
-- Buoyancy gain 2.607 millibar
Pressure drop (inlet to exit) 12.05 millibar
-- Entrance loss 0.9112 millibar
-- Leaving loss 1.519 millibar
-- Friction loss 1.673 millibar
-- Pressure by hot air column inside stack (DPh) 7.952 millibar

Emissions ng/J25C HHV @ mg/Nm^3 @ 6% O2, dry ppmv @ 6% O2, dry


Dust load 4.78 13.98
Sulfur Dioxide (SO2) 17.22 50.38 17.63
Nitrogen Oxides (NOx) 0 0 0

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Heat Balance Results
Mercury (Hg) 0 0 0

CO2 Emission 345 tonne/day

Plume visible
Plume visibility index 0.5

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2122 11-24-2020 14:17:18 file=F:\Phu tho\steampro\Phu Tho - 20% RCN ms1 24.11.2020.STP
STEAM PRO 29.0 MSI-Admin Power Engineering Consulting Joint Stock Company 1
2122 11-24-2020 14:17:18 F:\Phu tho\steampro\Phu Tho - 20% RCN ms1 24.11.2020.STP
Program revision date: October 30, 2020
Steam source: Mass-burn grate boiler
Steam turbine: ST: Cond one-casing 50 Hz Gear Drive
Feedwater heaters: CP, single LP FWH train
Cooling system: Water cooling with mechanical draft cooling tower
Steam Property Formulation: IAPWS-IF97

STEAM CYCLE HEAT BALANCE - Each of 2 units


Energy in = 31608 kJ/s
Boiler Heat External External Makeup Process Pump Blowdown
Addition Steam Water Return Aux. Load Recovery
31502 0 0 13 0 93 0

Energy out = 31607 kJ/s


ST/Gen BFPT Mech/Elec/ Main BFPT Process Pipe CO2 Desal Others*
Output Output Gear Losses Condenser Steam Water Losses Capture
8537 0 427 19307 0 0 0 30 0 0 3306

* 'Others' includes pump losses, heat to air heater, fuel heater, district heating system,
misc heat to/from condensate, discharged seal steam and blowdown.
Zero enthalpy: dry gases & liquid water @ 32 F (273.15 K)
Heat Balance Error (In - Out) = 0.6 kJ/s = 0.0019 %

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STEAM TURBINE FLOWS - Each of 2 units
P T h M s Super- Quality Exp Pwr Eff # of
bar C kJ/kg t/h kJ/kg-K heat, C kW % Stages
HP steam 39.900 397.4 3208.4 42.619
Port (0) extraction 39.900 397.4 3208.4 -5.041
HP pipe inlet 39.900 397.4 3208.4 37.578
HP pipe outlet 38.000 395.0 3206.1 37.578
ST inlet 38.000 395.0 3206.1 37.578 6.7812 147.7
After HPT stop valve 37.050 394.3 3206.1
-Valve Stem leak 1 3206.1 -0.039
-Valve Stem leak 2 3206.1 -0.005
-HPT HP leak 1 3206.1 -0.452
-HPT HP leak 2 3206.1 -0.046
HPT Casing: Group 1
GROUP IN 37.050 394.3 3206.1 37.035 6.7923 148.4 65.45* 1
GROUP OUT 29.231 367.0 3157.4 37.035 6.8218 134.6 501 72.23**
HPT Casing: Group 2
GROUP IN 29.231 367.0 3157.4 37.035 6.8218 134.6 84.93* 6
GROUP OUT 8.810 231.4 2906.6 37.035 6.9117 56.9 2580 84.93**
Port (1) extraction 8.810 231.4 2906.6 -1.048 6.9117 56.9
HPT Casing: Group 3
GROUP IN 8.810 231.4 2906.6 35.987 6.9117 56.9 85.51* 4
GROUP OUT 1.570 112.7 2628.2 35.987 7.0340 0.970 2783 85.51**
Port (2) extraction 1.570 112.7 2628.2 -3.034 7.0340 0.970
LPT1 Casing: Group 4
GROUP IN 1.570 112.7 2628.2 32.953 7.0340 0.970 81.99* 4
GROUP OUT 0.090 43.8 2286.8 32.953 7.2600 0.878 82.66**
After LL 0.090 43.8 2289.6 32.953 7.2687 0.879 3100
To condenser 0.090 43.8 2289.6 32.953 7.2687 0.879

* : Group overall efficiency (including control valve and/or leaving losses)


**: Group blading efficiency (excluding control valve and/or leaving losses)

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STEAM TURBINE DESIGN - Each of 2 units
Group Adj Nozzle No. of Dry Step Group Blading Group Overall
Area, m^2 Steps Eff., % Eff., % Eff., %
1 0.004 1 72.23 72.23 65.45
2 0.003 6 83.34 84.93 84.93
3 0.008 4 84.53 85.51 85.51
4 0.036 4 87.30 82.66 81.99

No. of parallel paths at LPT 1


Last stage rotor exit angle 65.77 degree
Last stage blade length 358.27 mm
Last stage pitch diameter 1278.73 mm
Exhaust annulus area / end 1.44 m^2

DRY EXHAUST LOSS


Annulus Vel Exh Loss Annulus Vel Exh Loss Annulus Vel Exh Loss
m/s kJ/kg m/s kJ/kg m/s kJ/kg
39 17.22 122 10.69 244 52.17
46 12.60 137 15.47 274 60.04
53 8.86 152 20.01 305 62.73
61 6.33 168 24.45 335 62.73
76 3.84 183 29.39 366 62.73
91 4.04 198 34.87 396 62.73
107 6.54 213 41.05 427 62.73

EXHAUST END VELOCITIES AND LOSSES


LPT1
Annulus velocity 90.4 m/s
Dry exhaust loss 3.95 kJ/kg
Corrected exhaust loss 2.78 kJ/kg

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STEAM TURBINE CASING POWER - Each of 2 units
Casing Expansion Power (kW)
HPT 8964

AIR COOLED GENERATOR 50 Hz - Each of 2 units


Turbine Shaft Speed 3000 RPM
Expansion power 8964 kW
ST mechanical loss 22.41 kW
ST shaft power 8942 kW
Gear box loss 134.1 kW
Generator efficiency 96.93 %
Generator electrical & mechanical loss 270.3 kW
- Generator electrical & windage loss 236.6 kW
- Generator mechanical loss 33.7 kW
Generator power 8537.2 kW

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STEAM TURBINE LEAKAGES - Each of 2 units
Leak Leakage Destination Leakage Flow C Factor h M
No. Model m^2 kJ/kg t/h
1 Valve Stem leak 1 FWH 2 Automatic 0.4 3206.1 0.039
2 Valve Stem leak 2 SSR Automatic 0.6 3206.1 0.005
4 HPT HP leak 1 FWH 2 Automatic 6.3 3206.1 0.452
5 HPT HP leak 2 SSR Automatic 6.3 3206.1 0.046

SEALING STEAM REGULATOR & GLAND SEAL CONDENSER (IF ANY)


Stream P T h M
bar C kJ/kg t/h
Valve Stem leak 2 3206.1 0.0047
HPT HP leak 2 3206.1 0.0459

Steam at SSR inlet 1.241 365.0 3206.1 0.0506


LPT SS to condenser 3206.1 0.0312
LPT SS packing exhaust discharged 3206.1 0.0195

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CONDENSER: Water cooling with mechanical draft cooling tower - Each of 2 units
P T h M
bar C kJ/kg t/h
LPT exhaust 0.09 43.76 2289.6 32.95
LPT SS to condenser 3206.1 0.0312
Condenser in 0.09 43.76 2290.4 32.98
Condensate 0.3891 43.77 183.3 32.98
Cooling water in 2.432 28.41 119.2 1424.3
Cooling water out 1.927 40.09 168.0 1424.3

Cooled water from cooling tower 1.013 28.40 119.1 1424.3


Before cooling water pump 1.013 28.40 1424.3
After cooling water pump 2.432 28.41 119.2 1424.3

Hot cooling water mixed from all condensers 1.927 40.09 168.0 1424.3
Hot water to cooling tower 1.329 40.11 168.0 1424.3

Condenser cooling water pump power = 72.81 kW


Main condenser heat rejection = 19307 kJ/s

COOLING TOWER (Mechanical Draft)


P T Twet bulb M RH
bar C C t/h %
Air in 1.01 23.60 21.72 896 85.0
Air out 1.01 37.33 37.33 919.1 100.0

Hot water in 1.33 40.11 1424.3


Cold water out 1.01 28.40 1424.3
Makeup 28.95
Blowdown 5.79

Cooling tower heat rejection = 19373 kJ/s


Range = 11.7 C
Approach = 6.667 C
Fan power = 63.96 kW
Cycles of concentration = 5

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CONDENSATE, MAKEUP WATER & FEEDWATER - Each of 2 units
P T h M
bar C kJ/kg t/h
Condenser condensate 0.3891 43.77 183.3 32.98
Makeup water 105.2 0.433
Condensate from SAH1 12.55 190.00 807.6 1.838
Condensate from SAH2 33.47 240.00 1037.5 3.202
Condensate pump suction 0.5811 67.69 283.4 38.46
Condensate pump exit 5.048 67.77 284.1 38.46
Feedwater to 1st feedwater heater 5.048 67.77 284.1 38.46

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HP / LP casing - Group 1
Number of governing stage rows 1
Governing stage pitch diameter 1.017 m
Number of paths 1
Number of stages 1
Dry step efficiency 72.23 %
Group efficiency 65.45 %
Group inlet mass flow 37.04 t/h
Shaft speed 3000 RPM

Port upstream of HP / LP casing


Pressure 39.9 bar
Temperature 397.4 C
Enthalpy 3208 kJ/kg
Extraction mass flow 5.041 t/h

Before Valve
Pressure 38 bar
Temperature 395 C
Enthalpy 3206 kJ/kg

Blading Inlet
Pressure 37.05 bar
Temperature 394.3 C
Enthalpy 3206 kJ/kg
Volume flow 0.8107 m^3/s
Nozzle area 0.0037 m^2

Blading Exit
Pressure 29.23 bar
Temperature 367 C
Enthalpy 3157 kJ/kg
Volume flow 0.9897 m^3/s

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HP / LP casing - Group 2
Number of paths 1
Number of stages 6
Dry step efficiency 83.34 %
Group efficiency 84.93 %
Group inlet mass flow 37.04 t/h
Shaft speed 3000 RPM

Blading Inlet
Pressure 29.23 bar
Temperature 367 C
Enthalpy 3157 kJ/kg
Volume flow 0.9897 m^3/s
Nozzle area 0.0029 m^2

Blading Exit
Pressure 8.81 bar
Temperature 231.4 C
Enthalpy 2906.6 kJ/kg
Volume flow 2.619 m^3/s

Port at Group Exit


Pressure 8.81 bar
Temperature 231.4 C
Enthalpy 2906.6 kJ/kg
Extraction mass flow 1.048 t/h

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HP / LP casing - Group 3
Number of paths 1
Number of stages 4
Dry step efficiency 84.53 %
Group efficiency 85.51 %
Group inlet mass flow 35.99 t/h
Shaft speed 3000 RPM

Blading Inlet
Pressure 8.81 bar
Temperature 231.4 C
Enthalpy 2906.6 kJ/kg
Volume flow 2.545 m^3/s
Nozzle area 0.0082 m^2

Blading Exit
Pressure 1.57 bar
Temperature 112.7 C
Enthalpy 2628.2 kJ/kg
Volume flow 10.77 m^3/s

Port at Group Exit


Pressure 1.57 bar
Temperature 112.7 C
Enthalpy 2628.2 kJ/kg
Extraction mass flow 3.034 t/h

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HP / LP casing - Group 4
Number of paths 1
Number of stages 4
Dry step efficiency 87.3 %
Group efficiency 81.99 %
Group inlet mass flow 32.95 t/h
Shaft speed 3000 RPM

Blading Inlet
Pressure 1.57 bar
Temperature 112.7 C
Enthalpy 2628.2 kJ/kg
Volume flow 9.86 m^3/s
Nozzle area 0.036 m^2

Blading Exit
Pressure 0.09 bar
Temperature 43.76 C
Enthalpy 2286.8 kJ/kg
Volume flow 130.1 m^3/s
Annulus area 1.439 m^2
Annulus velocity 90.41 m/s
Pitch Diameter 1278.7 mm
Bucket Length 358.3 mm
Pitch Speed 200.9 m/s
Tip Speed 257.1 m/s

After leaving loss


Pressure 0.09 bar
Temperature 43.76 C
Enthalpy 2289.6 kJ/kg

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STEAM PRO 29.0 MSI-Admin Power Engineering Consulting Joint Stock Company 1
2122 11-24-2020 14:17:18 F:\Phu tho\steampro\Phu Tho - 20% RCN ms1 24.11.2020.STP
Program revision date: October 30, 2020
Steam source: Mass-burn grate boiler
Steam turbine: ST: Cond one-casing 50 Hz Gear Drive
Feedwater heaters: CP, single LP FWH train
Cooling system: Water cooling with mechanical draft cooling tower
Steam Property Formulation: IAPWS-IF97

THERMAL OUTPUT
FWH1: Pump Forward
Feedwater Bleed Steam
Stream P T h M Stream P T h M Tsat
bar C kJ/kg t/h bar C kJ/kg t/h C
HPT port (2) 1.57 112.7 2628.2 3.034
Feedwater in 5.048 67.8 284.1 38.46 Steam in 1.496 111.3 2625.9 3.034 111.3
FW exit T before mix with drain 108.5 455.2 38.5
Feedwater out 4.946 108.5 455.3 41.49 Drain before pump 1.496 111.3 466.7 3.034
Drain to FWH1 exit 4.946 467.2 3.034

Drain pump electricity consumption = 0.43 kW


Terminal temperature difference = 2.78 C

FWH2: Deaerator
Feedwater Bleed Steam
Stream P T h M Stream P T h M Tsat
bar C kJ/kg t/h bar C kJ/kg t/h C
HPT port (1) 8.81 231.4 2906.6 1.048
Feedwater in 2.703 108.6 455.3 41.49 Steam in 2.703 218.1 2904.3 1.048 130.0
Leak(s) 3206.1 0.4916
Feedwater out 2.703 130.0 546.4 43.03
FW pump in 4.946 130.0 546.4 43.03
FW pump out 43.15 130.9 552.8 43.03
Boiler desup 552.8 1.279
To boiler 43.15 130.9 552.8 41.75

Total bleed steam for FWH system = 4.082 t/h 3061 kJ/s

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DESIGN PARAMETERS OF FEEDWATER HEATERS
FWH1: Pump Forward
1. Heat transfer rate Q 1820 kJ/s
2. Overall h.t.c. in desuperheating section 0 W/m^2-K
3. Overall h.t.c. in condensing section 2389 W/m^2-K
4. Overall h.t.c. in drain cooling section 0 W/m^2-K
5. Desuperheater heat transfer area 0 m^2
6. Condensing section heat transfer area 51 m^2
7. Drain cooler heat transfer area 0 m^2
8. Total heat transfer area 51 m^2
9. Water velocity 0.92 m/s
10. Tube outer diameter 15.875 mm
11. Tube wall thickness 1.245 mm
12. Tube length per pass 6.1 m
13. No. of passes 2
14. No. of tubes 170
15. Tube material TP 304
16. Terminal temperature difference (TTD) 2.778 C
17. Drain cooler approach (DCA) N/A

FWH2: Deaerator
1. Heat transfer rate Q 1050 kJ/s

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FWH Hardware FWH 1 FWH 2
1. Type P C
2. Tube material TP 304
3. Tube outer diameter [mm] 15.88
4. Tube length (per pass) [m] 6.07
5. Number of tubes 170
6. Total heat transfer area [m^2] 51.46
7. Number of passes 2
8. Tube wall thickness [mm] 1.245
9. Tube pitch [mm] 26.19
10. Tube thermal cond. @ 300 F [W/m-C] 16.61
11. Tube thermal conductivity slope [W/m-C^2] 0.0125
12. Fouling resistance [m^2-C/W] 0
13. Desuperheater heat transfer area [m^2] 0
14. Condensing heat transfer area [m^2] 51.46
15. Drain cooler heat transfer area [m^2] 0

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2122 11-24-2020 14:17:18 file=F:\Phu tho\steampro\Phu Tho - 20% RCN ms1 24.11.2020.STP
FWH 1 Thermodynamic Design p [bar] T [C] h [kJ/kg] m [t/h]
Type: Pump Forward Heater
Saturation temperature 111.3

Inlet Steam & Flash In Streams


Heating steam from HPT - Port 2 1.57 112.7 2628.2 3.034
Heating steam into heater (after piping) 1.50 111.3 2625.9 3.034

Exit Drain
FWH 1 drain to FWH -100 1.50 111.3 466.7 3.034

Feedwater
Feedwater into heater 5.05 67.8 284.1 38.460
Feedwater leaving heater 4.95 108.5 455.3 41.490

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FWH 2 Thermodynamic Design p [bar] T [C] h [kJ/kg] m [t/h]
Type: Contact Heater
Saturation temperature 130

Inlet Steam & Flash In Streams


Heating steam from HPT - Port 1 8.81 231.4 2906.6 1.048
Heating steam into heater (after piping) 2.70 218.1 2904.3 1.048
Total leakage flows 3206.0 0.492
Leakage no. 1 from Valve Stem leak 1 38.00 395.0 3206.0 0.040
Leakage no. 4 from HPT HP leak 1 38.00 395.0 3206.0 0.452

Feedwater
Feedwater into heater 2.70 108.6 455.3 41.490
Feedwater leaving heater 2.70 130.0 546.4 43.030
Boiler feedpump delivery 43.15 130.9 552.8 43.030
Superheater desuperheating water 552.8 1.279
Feedwater to boiler 43.15 130.9 552.8 41.750

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CONDENSER: Water cooling with mechanical draft cooling tower - Each of 2 units
P T h M
bar C kJ/kg t/h
LPT exhaust 0.09 43.76 2289.6 32.95
LPT SS to condenser 3206.1 0.0312
Condenser in 0.09 43.76 2290.4 32.98
Condensate 0.3891 43.77 183.3 32.98
Cooling water in 2.432 28.41 119.2 1424.3
Cooling water out 1.927 40.09 168.0 1424.3

Cooled water from cooling tower 1.013 28.40 119.1 1424.3


Before cooling water pump 1.013 28.40 1424.3
After cooling water pump 2.432 28.41 119.2 1424.3

Hot cooling water mixed from all condensers 1.927 40.09 168.0 1424.3
Hot water to cooling tower 1.329 40.11 168.0 1424.3

Condenser cooling water pump power = 72.81 kW


Main condenser heat rejection = 19307 kJ/s

COOLING TOWER (Mechanical Draft)


P T Twet bulb M RH
bar C C t/h %
Air in 1.01 23.60 21.72 896 85.0
Air out 1.01 37.33 37.33 919.1 100.0

Hot water in 1.33 40.11 1424.3


Cold water out 1.01 28.40 1424.3
Makeup 28.95
Blowdown 5.79

Cooling tower heat rejection = 19373 kJ/s


Range = 11.7 C
Approach = 6.667 C
Fan power = 63.96 kW
Cycles of concentration = 5

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WCC
Heat Balance
Condenser pressure 0.09 bar
Condenser saturation temperature 43.76 C
Heat rejection 19307 kW
Number of units 1

Inlet Steam
Pressure 0.09 bar
Temperature 43.76 C
Mass flow 32.98 t/h
Enthalpy 2290.4 kJ/kg

Condensate @ bottom of hotwell


Pressure 0.3891 bar
Temperature 43.77 C
Mass flow 32.98 t/h
Enthalpy 183.3 kJ/kg

Inlet Cooling Water


Pressure 2.431 bar
Temperature 28.41 C
Mass flow 1424.3 t/h
Enthalpy 119.2 kJ/kg

Exit Cooling Water


Pressure 1.927 bar
Temperature 40.08 C
Mass flow 1424.3 t/h
Enthalpy 168 kJ/kg

Flash-in Stream
Temperature 15 C
Mass flow 0 t/h
Enthalpy 62.8 kJ/kg

Heat Transfer Data


Fouling factor 0.0246 * 10^-3 m^2-C/W
Cleanliness factor 90 %
Water velocity 1.829 m/s
Water Reynolds number 36037

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WCC
Water Prandtl number 4.903
Water Nusselt number 192
Condensing heat transfer coefficient 15619 W/m^2-C
Water-side heat transfer coefficient 8259 W/m^2-C
Single tube overall heat transfer coefficient from hardware 3694 W/m^2-C
Tube bundle h.t.c. / Single tube h.t.c. 0.875
Tube bundle overall heat transfer coefficient from hardware 3232 W/m^2-C
Condenser heat transfer calculation Hardware model
Tube bundle overall heat transfer coefficient from HEI method N/A
Overall UA 2360.4 kW/C
Water pressure drop in tubes/water box 0.5041 bar

Hardware
Condenser type Shell & tube
Number of units 1

1. Condenser Tube Description


Effective surface area 730.4 m^2
Number of condenser passes 2
Tube material Stainless steel (304)
Number of tubes in condenser 2652
Tube length 5.5 m
Tube outside diameter (O.D.) 15.88 mm
Tube inside diameter (I.D.) 14.45 mm
Tube wall thickness 0.7112 mm
Tube weight, dry 3,980 kg
Tube pitch 25.4 mm

2. Condenser Shell Description


Shell material Carbon steel
Nominal shell thickness 9.525 mm
Number tube support plates 13
Tube support plate spacing 0.39 m
Hotwell depth 0.33 m
Total dry weight 13,170 kg
Overall footprint area 9.873 m^2
Overall length 6.5 m
Overall width 1.5 m
Overall height 2.6 m

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Wet CT
Heat Balance
Quantities are for all cells if not otherwise noted
Total number of existing cells in tower 4
Total number of operating cells 4
Total number of full speed cells 4
Water temperature range 11.7 C
Water basin temperature 28.4 C
Cold water approach to inlet wet bulb 6.667 C
Hot water approach to exit wet bulb 2.778 C
Cooling tower total heat rejection 19373 kW

Inlet Water
Pressure 1.328 bar
Temperature 40.11 C
Mass flow 1424.3 t/h
Enthalpy 168 kJ/kg

Water from Cooling Tower Cells


Temperature 28.45 C
Mass flow 1401.1 t/h

Exit (Basin) Water


Pressure 1.013 bar
Temperature 28.4 C
Mass flow 1424.3 t/h
Enthalpy 119.1 kJ/kg

Inlet Air
Pressure 1.013 bar
Dry bulb temperature 23.6 C
Relative humidity 85 %
Wet bulb temperature 21.72 C
Mass flow 896 t/h

Exit Air
Pressure 1.013 bar
Dry bulb temperature 37.33 C
Relative humidity 100 %
Wet bulb temperature 37.33 C
Mass flow 919.1 t/h

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Wet CT
Plume visibility index (Plume visible) 0.65

Fan
Total mass flow 919.1 t/h
Total volume flow 230 m^3/s
Total fan electricity consumption 63.96 kW
Full speed fans
Air axial velocity 10.44 m/s
Static pressure drop 1.399 millibar
Dynamic pressure 0.6046 millibar
Total fan pressure rise 2.003 millibar

Makeup & Blowdown


Water evaporated 23.16 t/h
Blowdown 5.79 t/h
Blowdown temperature 28.45 C
Makeup water flow 28.95 t/h
Makeup water temperature 25 C
Cycles of concentration 5
Water flow / Air flow (L/G) 1.59
Hardware
Tower type: Crossflow, Film Fill
Tower structure: Douglas fir
Total number of cells in tower 4
Number of rows 1

1. Estimated Major Dimensions


Length per row 16.6 m
Length per cell 4.149 m
Width at top of cell 4.182 m
Width at bottom of cell 3.109 m
Height 4.216 m
- Cell height 3.22 m
- Fan stack height 0.9957 m
Basin area 81.94 m^2
Fan diameter 2.766 m

2. Weight & Miscellaneous


Operating water level in collection basin 1,219 mm
Wet operating weight (excluding basin water) 12,483 kg
Basin water weight 99,856 kg

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Wet CT
Total operating weight 112,339 kg

3. Fan Design (per fan)


Single-speed, fixed-pitch
Flow coefficient 0.18
Static pressure rise coefficient 0.075
Tip diameter 2.766 m
Hub diameter 0.7981 m
RPM 398.4 RPM
Tip speed 57.99 m/s
Design axial air velocity 10.44 m/s
Static pressure drop at design point 1.399 millibar
Dynamic pressure at design point 0.6046 millibar
Total fan DP at design point 2.003 millibar
Design volume flow 57.5 m^3/s
Fan electricity consumption at design point 15.99 kW

4. Wet Section Fill (per cell)


Height 3.265 m
Width 4.149 m
Depth 1.106 m
Volume 29.97 m^3
Surface area 4,917 m^2

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Emissions kg/hr metric ton/year kg/MWh (gross)
Furnace Emissions ( 2 units)
NOx as NO2 0 0 0
SOx as SO2 54.7 443.1 3.204
CO2 (net) 28714 232585 1681.7
Particulate 761.1 6165 44.57
Mercury as Hg 0 0 0

Flue Gas Desulfurization (DFGD/FF) Exit ( 2 units)


NOx as NO2 0 0 0
SOx as SO2 5.47 44.31 0.3204
CO2 (net) 28714 232585 1681.7
Particulate 1.519 12.3 0.0889
Mercury as Hg 0 0 0

Plant Total Emissions


NOx as NO2 0 0 0
SOx as SO2 5.47 44.31 0.3204
CO2 (net) 28714 232585 1681.7
Particulate 1.519 12.3 0.0889
Mercury as Hg 0 0 0

Stack Levels ng/J HHV @25C mg/Nm³ ppmv


NOx as NO2 0 0 @ 6% O2, dry 0 @ 6% O2, dry
SOx as SO2 17.22 50.38 @ 6% O2, dry 17.63 @ 6% O2, dry
Particulate 4.78 13.98 @ 6% O2, dry
Mercury as Hg 0 0 @ 6% O2, dry 0 @ 6% O2, dry
Nm3 at 0 C, 101.325 kPa (32 F, 14.696 psia)

Note:
Boiler NOx emission is computed from the user-specified
generation rate input on the Environment topic.
The program DOES NOT predict NOx emissions.
Therefore, it is incumbent on the user to input OEM-provided data
consistent with equipment operation at this specific running condition.

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Plant Water/Steam Mass Flow Balance Mass flow
Mass Flow In 95.98 t/h
Steam cycle makeup 0.8657 t/h
Cooling tower makeup 57.9 t/h
Wet air-cooled condenser makeup 0 t/h
Auxiliary cooling tower makeup 0 t/h
Total boiler desuperheating water from makeup 0 t/h
Total process steam desuperheating water from makeup 0 t/h
Total steam addition 0 t/h
Total water addition 0 t/h
Total external steam 0 t/h
Total process return 0 t/h
FGD makeup/cake wash 11.16 t/h
FGD water from reagent 0 t/h
FGD water from oxidation air 0 t/h
CO2 capture makeup 0 t/h
Water in combustion air 2.55 t/h
Water in fuel 15.82 t/h
Water from combustion of hydrogen in fuel 7.683 t/h
Seawater FGD evaporation 0 t/h

Mass Flow Out 95.92 t/h


Cooling tower blowdown 11.58 t/h
Cooling tower water evaporation 46.32 t/h
Wet air-cooled condenser blowdown 0 t/h
Wet air-cooled condenser water evaporation 0 t/h
Auxiliary cooling tower blowdown 0 t/h
Auxiliary cooling tower water evaporation 0 t/h
Boiler blowdown to external sink 0.8268 t/h
Total process steam 0 t/h
Total water extraction 0 t/h
FGD blowdown/stacking water 0 t/h
FGD water in byproduct 0.0111 t/h
CO2 capture drain 0 t/h
CO2 capture water evaporation 0 t/h
CO2 capture water removed with CO2 stream 0 t/h
ST leakage to external sink 0.0389 t/h
Water in flue gas at stack exit 37.14 t/h
Seawater FGD condensation 0 t/h

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Plant Water Accounting Current flow % included
Total Water Consumption 69.92 t/h
Steam cycle makeup 0.8657 100 0.8657 t/h
Cooling tower makeup 57.9 100 57.9 t/h
Wet air-cooled condenser makeup 0 100 0 t/h
Auxiliary cooling tower makeup 0 100 0 t/h
FGD makeup/cake wash 11.16 100 11.16 t/h
CO2 capture makeup 0 100 0 t/h
Water addition 1 0 0 0 t/h
Water addition 2 0 0 0 t/h
Water addition 3 0 0 0 t/h
Process steam desuperheating water from makeup 0 100 0 t/h
Superheater desuperheating water from makeup 0 100 0 t/h
Reheater desuperheating water from makeup 0 100 0 t/h
LP reheater desuperheating water from makeup 0 100 0 t/h
Seawater FGD evaporation 0 0 0 t/h

Total Water Discharge 12.41 t/h


Cooling tower blowdown 11.58 100 11.58 t/h
Wet air-cooled condenser blowdown 0 100 0 t/h
Auxiliary cooling tower blowdown 0 100 0 t/h
Boiler blowdown to external sink 0.8268 100 0.8268 t/h
FGD blowdown/stacking water 0 100 0 t/h
CO2 capture drain 0 100 0 t/h
Water extraction 1 0 0 0 t/h
Water extraction 2 0 0 0 t/h
Water extraction 3 0 0 0 t/h
Seawater FGD condensation 0 0 0 t/h

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DFGD/FF
Heat Balance
Performance
Number of absorber modules 1
Number of absorber modules in operation 1
FGD SO2 removal efficiency 90 %
FGD HCl removal efficiency 99.5 %
Flue gas approach to saturation 15 C
Reagent feed ratio 1.753
Total reagent consumption 0.2271 t/h
Total recycle flow (dry) 0 t/h
Total slurry flow to absorber 5.805 t/h
Total SO2 removed 0.0246 t/h
Total HCl removed 0.1199 t/h
Total byproduct 0.3787 t/h
Total particle removed 0.7585 t/h

Inlet Flue Gas


Temperature 210 C
Gas massflow 97.56 t/h
Volume flow (upstream of the duct) 140711 m^3/hr
Fly ash massflow 0.3805 t/h

Outlet Flue Gas


Temperature 81.88 C
Gas massflow 103.1 t/h
Volume flow 118128 m^3/hr
Fly ash massflow 0.0008 t/h

Makeup Water
Temperature 25 C
Enthalpy 105.2 kJ/kg
Massflow 5.578 t/h

Emissions
Sulfur Dioxide
Flue gas inlet SO2 172.2 ng/J
Flue gas inlet SO2 503.7 mg/Nm^3 @ 6% O2, dry
Flue gas inlet SO2 176.2 ppmv @ 6% O2, dry
FGD outlet SO2 17.22 ng/J
FGD outlet SO2 50.38 mg/Nm^3 @ 6% O2, dry

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DFGD/FF
FGD outlet SO2 17.63 ppmv @ 6% O2, dry
Sulfur Trioxide
Inlet SO3 0.6083 ppmv
Outlet SO3 0.0559 ppmv
Hydrogen Chloride
Inlet HCl 941.8 ppmv
Outlet HCl 4.328 ppmv

Auxiliary Power
Slurry atomization 128 kW
Recycle 0 kW
Baghouse 27.47 kW
Byproduct handling 1.044 kW
Reagent preparation and handling 12.52 kW
User-defined additional auxiliary 0 kW
Total auxiliary 169 kW

Hardware
Number of absorber modules 1
Flue gas inlet temperature 210 C
Flue gas inlet volume flow (upstream of the duct) 140711 m^3/hr
Flue gas inlet massflow 97.56 t/h
Reagent flow 0.2271 t/h

Design Parameters
SO2 removal efficiency 90 %
Absorber gas inlet flow (downstream of the duct) 142125 m^3/hr
Absorber gas outlet flow 115363 m^3/hr
Absorber gas velocity 1.524 m/s
Baghouse ash removal efficiency 99.9 %

Dimensions
Absorber module diameter 5.174 m
Absorber module height 19.72 m
Baghouse width 13.36 m
Baghouse depth 8.235 m
Baghouse height 9.625 m

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Stream Table
Gas/Air streams Hot flue gas (total) Gas into absorber Absorber out To baghouse (total) Gas out (total)
Pressure bar 1.002 0.9921 0.9771 0.9771 0.9542
Temperature C 210 210 81.88 81.88 81.88
Gas flow rate t/h 97.56 97.56 103.1 103.1 103.1
Fly ash flow rate t/h 0.3805 0.3805 0.7593 0.7593 0.0008
N2 (mole composition) % 63.04 63.04 57.94 57.94 57.94
O2 % 6.32 6.32 5.807 5.807 5.807
CO2 % 9.319 9.319 8.565 8.565 8.565
H2O % 20.55 20.55 26.99 26.99 26.99
Ar % 0.7564 0.7564 0.6953 0.6953 0.6953
SO2 % 0.0122 0.0122 0.0011 0.0011 0.0011
Molecular weight MW 27.8 27.8 27 27 27
Relative humidity % 1.079 1.079 51.63 51.63 50.42
HCl ppmv 941.8 4.328
Reagent slurry (per absorber) Lime Recycle Feed slurry
Slurry flow rate t/h 0.2271 0 5.805
Solid flow rate t/h 0.2271 0 0.2271
WT% of Solid % 100 0 3.912
Water balance (per absorber)
Makeup t/h 5.578
Reagent water content t/h 0
Total water in t/h 5.578
Scrubber evaporation t/h 5.572
Reaction consumed t/h 0.0055
Byproduct water content t/h 0
Total water out t/h 5.578
Reaction balance (per absorber)
Reagent solid flow t/h 0.2271
SO2 removed t/h 0.0246
H2O consumed t/h 0.0055
O2 consumed t/h 0.0015
Sum of participates t/h 0.2588
CaSO3*0.5H2O produced t/h 0.0372
CaSO4*2H2O produced t/h 0.0165
Ca(OH)2 leftover t/h 0.1198
CaCl2 produced t/h 0.1825
Non-reactive reagent t/h 0.0227
Reaction byproduct t/h 0.3787
Solid table (per absorber)
Reaction byproduct t/h 0.3787

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Stream Table
Fly ash into absorber t/h 0.3805
Total solid flow at absorber exit t/h 0.7593

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Heat Balance Results
Boiler Feed Pump
Type Fixed RPM
Number per Boiler 1
Number operating 1

Suction Side (each)


Pressure 4.946 bar
Temperature 130 C
Mass flow 43.03 t/h
Enthalpy 546.4 kJ/kg
Density 935 kg/m^3

Delivery Side (each)


Pressure 43.15 bar
Temperature 130.9 C
Mass flow 43.03 t/h
Enthalpy 552.8 kJ/kg

Performance Data (each)


Pump pressure rise 44.83 (488.9) bar (m)
Pressure rise after valve pressure drop 38.21 (416.7) bar (m)
Pump shaft speed 3000 RPM
Pump isentropic efficiency 74.45 %
Pump apparent isentropic efficiency 63.45 %
Pump hydraulic work 76.98 kW
Pump mechanical efficiency 96.89 %
Pump shaft work 79.45 kW
Recirculation ratio 0
Recirculation cooling load 0 kW
Motor efficiency 94.4 %
Electricity consumption 84.17 kW

Motor of Boiler Feed Pump


Off-design
Motor Nameplate power 90.85 kW
Motor Nameplate efficiency 94.44 %
Motor Nameplate / Design point load 1.035
Motor Design point power factor 0.85

Motor Performance

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Heat Balance Results
Motor electricity consumption 84.17 kW
Shaft power 79.45 kW
Motor horsepower 106.5 hp
Electrical loss 4.716 kW
Motor efficiency 94.4 %

Boiler Feed Booster Pump None

Condenser C.W. Pump


Type Fixed RPM
Number per ST 2
Number operating 2

Suction Side (each)


Pressure 1.013 bar
Temperature 28.4 C
Mass flow 712.1 t/h
Enthalpy 119.1 kJ/kg
Density 996.2 kg/m^3

Delivery Side (each)


Pressure 2.432 bar
Temperature 28.41 C
Mass flow 712.1 t/h
Enthalpy 119.2 kJ/kg

Performance Data (each)


Pump pressure rise 1.418 (14.52) bar (m)
Pressure rise after valve pressure drop 1.418 (14.52) bar (m)
Pump shaft speed 1000 RPM
Pump isentropic efficiency 85.65 %
Pump apparent isentropic efficiency 85.65 %
Pump hydraulic work 32.88 kW
Pump mechanical efficiency 96.93 %
Pump shaft work 33.92 kW
Recirculation ratio 0
Recirculation cooling load 0 kW
Motor efficiency 93.19 %
Electricity consumption 36.4 kW

Motor of Condenser C.W. Pump

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Heat Balance Results
Off-design
Number of units present 2
Number of units in operation 2
Motor Nameplate power per unit 39.02 kW
Motor Nameplate efficiency 93.24 %
Motor Nameplate / Design point load 1.043
Motor Design point power factor 0.85

Motor Performance
Motor electricity consumption per unit 36.4 kW
Shaft power per unit 33.92 kW
Motor horsepower per unit 45.49 hp
Electrical loss per unit 2.478 kW
Motor efficiency 93.19 %

Condensate Forwarding Pump


Type Fixed RPM
Number per ST 2
Number operating 1

Suction Side (each)


Pressure 0.5811 bar
Temperature 67.69 C
Mass flow 38.46 t/h
Enthalpy 283.4 kJ/kg
Density 979.1 kg/m^3

Delivery Side (each)


Pressure 5.048 bar
Temperature 67.77 C
Mass flow 38.46 t/h
Enthalpy 284.1 kJ/kg

Performance Data (each)


Pump pressure rise 5.589 (58.21) bar (m)
Pressure rise after valve pressure drop 4.467 (46.52) bar (m)
Pump shaft speed 3000 RPM
Pump isentropic efficiency 83.55 %
Pump apparent isentropic efficiency 66.78 %
Pump hydraulic work 7.298 kW
Pump mechanical efficiency 96.93 %

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Heat Balance Results
Pump shaft work 7.529 kW
Recirculation ratio 0
Recirculation cooling load 0 kW
Motor efficiency 90.13 %
Electricity consumption 8.354 kW

Motor of Condensate Forwarding Pump


Off-design
Number of units present 2
Number of units in operation 1
Motor Nameplate power per unit 8.849 kW
Motor Nameplate efficiency 90.18 %
Motor Nameplate / Design point load 1.032
Motor Design point power factor 0.85

Motor Performance
Motor electricity consumption per unit 8.354 kW
Shaft power per unit 7.529 kW
Motor horsepower per unit 10.1 hp
Electrical loss per unit 0.8249 kW
Motor efficiency 90.13 %

District Heating Pump None

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PIPES
Pipe name Pressure loss
bar
BLR to HPT 1.90
Main Circulating Water 0.60
FWH 1 Heating 0.07
Deaerator (FWH 2) Heating 0.08
SAHTR 1 Heating 2.26
SAHTR 2 Heating 2.26

* Non-heat balance pipes are shown in PEACE output

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