Waste Energy 1000t .D Text Output

STEAM PRO 30.
0 ThienIT Power Engineering Consulting Joint Stock Company 1

2122 05-16-2023 10:49:15 D:\1.Du an\23. DRTH\1000t d STPRO.STP
Program revision date: May 11, 2023
Steam source: Mass-burn grate boiler
Steam turbine: Non-reheat condensing single casing turbine 3000
Feedwater heaters: CP, single LP FWH train
Cooling system: Water cooling with mechanical draft cooling tower
Steam Property Formulation: IAPWS-IF97
SYSTEM SUMMARY
Power Output (kW) Fuel Input (kJ/s) Fuel Flows
Gross Net LHV HHV t/h t/day
Plant Total 23414 20499 81037 99253 41.68 1000
Number of units = 1
Net process heat output = 0 kJ/s
as % of total output (net elec. + net heat) = 0 %
PLANT EFFICIENCY AND HEAT RATE

LHV* HHV* Boiler Heat Input**
Gross Net Gross Net Gross Net
Heat rate 12460 14232 15260 17431 12460 14232 kJ/kWh
Electric efficiency 28.89 25.30 23.59 20.65 28.89 25.30 %
CHP (Total) efficiency 25.30 20.65 25.30 %
U.S. PURPA efficiency 25.30 20.65 25.30 %
* Heat input is based on fuel chemical energy, LHV or HHV, at 77 F/25 C

** Boiler heat input includes fuel chemical LHV energy at 77 F/ 25 C, plus enthalpy of supply air (gas)
in excess of ambient temperature.
Total heat input (LHV adjusted) = 81037 kJ/s
Fuel input to boiler (LHV adjusted) = 81037 kJ/s.
STEAM CYCLE/BOILER PERFORMANCE

Steam cycle heat rate 10338 kJ/kWh
Steam cycle efficiency 34.82 %
Turbine heat rate 10308 kJ/kWh
Boiler LHV adjusted efficiency 82.49 %
Boiler HHV adjusted efficiency 67.16 %
STEAM PRO 30.0.0.148 Page: 1

2122 05-16-2023 10:49:15 file=D:\1.Du an\23. DRTH\1000t d STPRO.STP
ESTIMATED PLANT AUXILIARIES
Boiler primary air fan* 63.9 kW
Boiler secondary air fan* 199.9 kW
Boiler induced draft fan* 656.6 kW
Boiler fuel delivery* 229.7 kW
Boiler forced circulation pump 0.0 kW
Selective non-catalytic reactor (SNCR) 0.0 kW
Flue gas desulfurization (DFGD/FF) 313.0 kW
Ash handling 373.3 kW
Condenser cooling water pump 217.9 kW
Cooling tower fan 146.4 kW
Condensate pump* 35.3 kW
Contact heater feed forward pump(s)* 0.0 kW
Boiler feed pump* 311.8 kW
Boiler feed booster pump* 0.0 kW
FW heaters (and HXs) drain pump(s)* 3.4 kW
Aux. from PEACE running motor/load list 235.2 kW
Miscellaneous ST auxiliaries 12.3 kW
Miscellaneous plant auxiliaries 58.5 kW
Constant plant auxiliary load 0.0 kW
Program estimated overall plant auxiliaries 2857.2 kW
Actual (user input) overall plant auxiliaries 2857.2 kW
Transformer losses 58.5 kW
Total auxiliaries & transformer losses 2915.7 kW
* Heat balance related auxiliaries

PLANT HEAT BALANCE
Energy In 111285 kW
Ambient air sensible 1733.6 kW
Ambient air latent 2982.7 kW
Fuel enthalpy @ supply 100207 kW
External steam 0 kW
External water 0 kW
Makeup, process return, and blowdown recovery 33.69 kW
FGD water 6328 kW
FGD oxidation air 0 kW
CO2 capture makeup water 0 kW
Condensate external heating or cooling 0 kW
Energy Out 111238 kW
Net power output 20499 kW
Stack gas sensible 6988 kW
Stack gas latent 27963 kW
Bottom ash 1690 kW
Fly ash 26.52 kW
Unburned carbon 1232.9 kW
Boiler minor loss 1727.8 kW
Fuel delivery energy loss 229.7 kW
Main condenser 42184 kW
BFPT condenser 0 kW
Process steam 0 kW
Process water 0 kW
District heat 0 kW
Discharged seal steam 103.9 kW
Blowdown 323.6 kW
Steam pipe losses 72.68 kW
ST/generator mech/elec/gear loss 627.5 kW
BFPT mech loss 0 kW
Pumps mech/elec loss 26.44 kW
Fans mech/elec loss 92.03 kW
Fabric filter heat loss 0 kW
FGD energy loss 6037 kW
CO2 capture energy loss 0 kW
Desal heat 0 kW
Non-heat balance related auxiliaries 1415.2 kW
Other 0 kW
Energy In - Energy Out 46.54 kW 0.0418 %
Zero enthalpy: dry gases & liquid water @ 32 F (273.15 K)

STEAM PRO Streams P T h M s
bar C kJ/kg t/h kJ/kg-C
Note: This is a fixed format table. Not all H2O: ref @ 32F
streams are applicable to current heat balance.
Zero enthalpy: steam & liquid water at 32 F (273.15 K).
1 Feedwater into boiler 72.68 174.9 744.17 46.31 -
2 Feedwater leaving grate cooling HX 72.68 174.9 744.17 46.31 -
3 Water leaving 1st economiser 71.94 196.9 841.00 46.31 -
4 Water entering 2nd economiser 71.94 196.9 841.00 46.31 -
5 Water leaving 2nd economiser 70.56 236.4 1020.81 46.31 -
6 Boiler blowdown 70.56 286.4 1270.31 0.46 -
7 Steam leaving CEV 70.56 286.4 2771.84 4.59 -
8 Steam leaving REV 70.56 286.4 2771.84 27.51 -
9 Steam leaving CEV+REV 70.56 286.4 2771.84 45.85 -
10 Evaporator extraction - - - - -
11 1st superheater inlet 70.56 286.4 2771.84 45.85 -
12 1st superheater exit 68.88 368.7 3075.08 45.85 -
13 2nd superheater inlet 68.88 345.2 3005.15 47.27 -
14 2nd superheater exit 68.88 345.2 3005.15 47.27 -
15 3rd superheater inlet 68.88 345.2 3005.15 47.27 -
16 3rd superheater exit 67.87 407.0 3181.64 47.27 -
17 4th superheater inlet 67.87 407.0 3181.64 47.27 -
18 4th superheater exit 67.2 452.8 3299.29 47.27 -
19 Steam leaving superheater 67.2 452.8 3299.29 47.27 -
20 Cold reheat after pipe - - - - -
21 Mixing cold reheat with steam add. - - - - -
22 1st reheater inlet - - - - -
23 1st reheater exit - - - - -
24 2nd reheater inlet - - - - -
25 2nd reheater exit - - - - -
26 3rd reheater inlet - - - - -
27 3rd reheater exit - - - - -
28 4th reheater inlet - - - - -
29 4th reheater exit - - - - -
30 Steam leaving reheater - - - - -
31 Cold LP reheat after pipe - - - - -
32 Mixing cold LP reheat with steam add. - - - - -
33 1st LP reheater inlet - - - - -
34 1st LP reheater exit - - - - -
35 2nd LP reheater inlet - - - - -

36 2nd LP reheater exit - - - - -
37 3rd LP reheater inlet - - - - -
38 3rd LP reheater exit - - - - -
39 4th LP reheater inlet - - - - -
40 4th LP reheater exit - - - - -
41 Steam leaving LP reheater - - - - -
42 HPT inlet, before stop valves 64 450.0 3296.97 94.54 6.686
43 HPT inlet, after stop valves 62.4 449.1 3296.97 90.96 -
44 HPT exit - - - - -
45 PIPT inlet, before intercept valve - - - - -
46 PIPT exit - - - - -
47 IPT inlet, before intercept valve - - - - -
48 IPT bowl - - - - -
49 LPT crossover - - - - -
50 LPT exhaust 0.0917 44.1 2256.10 73.01 7.156
51 ST group 1 inlet 62.4 449.1 3296.97 90.96 6.697
52 ST group 1 blading exit 49.23 418.7 3243.31 90.96 6.723
53 ST group 1 addition / extraction - - - - -
54 ST group 2 inlet 49.23 418.7 3243.31 90.96 6.723
57 ST group 3 inlet 21.16 309.9 3043.99 90.96 6.778
59 ST group 3 addition / extraction 8.81 213.9 2867.27 -7.68 6.832
60 ST group 4 inlet 8.81 213.9 2867.27 83.28 6.832
62 ST group 4 addition / extraction 1.57 112.7 2590.80 -10.27 6.937
63 ST group 5 inlet 1.57 112.7 2590.80 73.01 6.937
65 ST group 5 addition / extraction 0.0917 44.1 2256.10 73.01 7.156
66 ST group 6 inlet - - - - -
67 ST group 6 blading exit - - - - -

102 ST group 18 inlet - - - - -
105 ST group 19 inlet - - - - -
108 FW into condensate pump 0.3951 45.0 188.60 75.98 -
109 FW after condensate pump 10.97 45.2 190.11 75.98 -
110 FW after recovery HXs before 1st FWH 10.97 48.2 202.82 75.98 -
111 FW before booster pump - - - - -
112 FW after booster pump - - - - -
113 FW into boiler feed pump 10.8 173.2 733.27 95.46 -

114 FW after boiler feed pump 72.68 174.9 744.17 95.46 -
115 FG Cooler feedwater inlet - - - - -
116 FG Cooler feedwater exit - - - - -
117 FWH1 heating steam 1.495 111.3 2588.47 9.04 -
118 FWH1 feedwater inlet 10.97 48.2 202.82 75.98 -
119 FWH1 feedwater exit 10.8 108.7 456.57 85.02 -
120 FWH1 drain 1.495 111.3 466.68 9.04 -
121 FWH2 heating steam 8.553 212.3 2864.95 7.49 -
122 FWH2 feedwater inlet 8.553 108.7 456.57 85.02 -
123 FWH2 feedwater exit 8.553 173.2 733.27 85.02 -
124 FWH2 drain 8.553 173.2 733.27 10.44 -
125 FWH3 heating steam - - - - -
126 FWH3 feedwater inlet - - - - -
127 FWH3 feedwater exit - - - - -
128 FWH3 drain - - - - -
132 FWH4 drain - - - - -
136 FWH5 drain - - - - -
140 FWH6 drain - - - - -
144 FWH7 drain - - - - -
148 FWH8 drain - - - - -
152 FWH9 drain - - - - -

156 FWH10 drain - - - - -
160 FWH11 drain - - - - -
164 FWH12 drain - - - - -
165 Condenser inlet steam 0.0917 44.1 2250.24 73.52 7.137
166 Condenser condensate exit 0.3908 44.1 184.77 73.52 -
167 Condenser CW inlet 2.7 32.5 136.23 3637.48 -
168 Condenser CW exit 2.066 42.5 177.98 3637.48 -
169 CW into cooling tower 1.468 42.5 177.98 3637.48 -
170 CW leaving cooling tower basin 1.013 32.5 136.04 3637.48 -
171 CW after circulation pump 2.7 32.5 136.23 3637.48 -
172 FPT inlet before valve - - - - -
173 FPT 1st group inlet - - - - -
174 FPT extraction 1 - - - - -
175 FPT 2nd group inlet - - - - -
177 FPT 3rd group inlet - - - - -
179 FPT condenser condensate exit - - - - -
180 FPT condenser CW inlet - - - - -
181 FPT condenser CW exit - - - - -
182 External steam source 1 - - - - -
183 External steam source 2 - - - - -
184 Process stream 1 - - - - -
189 Steam addition 1 - - - - -

192 Water extraction 1 - - - - -
195 Water addition 1 - - - - -
198 DHW return - - - - -
199 DHTR1 heating steam - - - - -
200 DHTR1 DHW inlet - - - - -
201 DHTR1 DHW exit - - - - -
202 DHTR1 drain - - - - -
203 DHTR2 heating steam - - - - -
204 DHTR2 DHW inlet - - - - -
205 DHTR2 DHW exit - - - - -
206 DHTR2 drain - - - - -
207 SSR inlet steam 1.241 409.1 3296.97 0.63 8.473
208 GSC inlet steam 0.8274 408.8 3296.97 0.33 -
209 SAH1 heating steam 1.481 111.0 2588.47 0.62 -
210 SAH1 drain 1.11 102.6 429.89 0.62 -
211 SAH2 heating steam 8.311 211.7 2864.95 0.10 -
212 SAH2 drain 1.584 113.0 474.07 0.10 -
213 SAH3 heating steam - - - - -
214 SAH3 drain - - - - -
215 SAH4 heating steam - - - - -
216 SAH4 drain - - - - -
217 Fuel heater heating stream - - - - -
218 Fuel heater drain - - - - -
219 CO2 capture first steam after pipe - - - - -
220 CO2 capture first condensate after pump - - - - -
221 CO2 capture second steam after pipe - - - - -
222 CO2 capture second condensate after pump - - - - -
223 CO2 capture CW inlet - - - - -
224 CO2 capture CW exit - - - - -
225 Total desalinated water from desalination plant - - - - -
226 Desalinated water from MSF plant - - - - -
227 MSF plant heating steam before pipe - - - - -
228 MSF plant heating steam after pipe - - - - -
229 MSF plant vacuum steam - - - - -
230 MSF plant condensate return - - - - -

231 Seawater supply to MSF plant - - - - -
232 Seawater discharge from MSF plant - - - - -
233 Brine discharge from MSF plant - - - - -
234 Desalinated water from RO plant - - - - -
235 Seawater supply to RO plant - - - - -
236 Brine discharge from RO plant - - - - -

Warning Messages
No warning messages
Advisory Messages
1. SNCR: Flue gas contains no NOx. Selective Catalyst Reduction (SCR) has not been sized.
2. SNCR: Flue gas temperature 601.4 C is below the specified SNCR acceptable reaction low bound temperature
760 C.
Remarks
1. Boiler efficiency reduced from 86.87% to 67.16%

2. Rotary Air Heater: Average cold end temperature (ACET) 115.5 C is lower than sulfur dew point within
air heater 125.3 C.

STEAM PRO 30.0 ThienIT Power Engineering Consulting Joint Stock Company 1
BOILER HEAT BALANCE - Each of 2 running boilers

Energy in = 53016 kJ/s
Fuel enthalpy Heat from Sorbent Energy Gain Inlet Air Inlet Air Other*
to boiler Steam/Water Air Heater Sensible from Sulfation Sensible Latent
50103 435 0 0 867 1491 119
Energy out = 52992 kJ/s

Water Bottom Ash Fly Ash Calcination Exhaust Minor Unburned
& Steam Sensible Sensible of Sorbent Gas Losses Carbon
33619 845 13 0 17034 864 616
* 'Others' includes energy of fan (excluding ID fan) and fuel delivery power.
Heat Balance Error (In - Out) = 23.8 kJ/s = 0.0449 %

BOILER AIR/GAS ZONE SUMMARY - Each of 2 running boilers
Zone Name T P Dp Q M M.W. Mole Composition [%] Ash
C bar millibar kJ/s t/h N2 O2 CO2 H2O Ar SO2 t/h
28.0 43.04 28.62 75.63 20.29 0.03 3.14 0.91 0.00
1 FD Fan 77.865 90
35.3 1.091 43.04 28.62 75.63 20.29 0.03 3.14 0.91 0.00
35.3
2 SAH1 0.267 370.5
65.6 43.04 28.62 75.63 20.29 0.03 3.14 0.91 0.00
28
3 PA Fan 15.956 28.73 65.7
29.54 1.029
79.5 936.3 Heat from furnace grate cooling
79.5
3 SAH2 0.034 64.95
83.0 65.7 28.62 75.63 20.29 0.03 3.14 0.91 0.00
-5.713 Cold end leakage

83
3 PA Heater 3.458 1323.8
160 1.026 65.7 28.62 75.63 20.29 0.03 3.14 0.91 0.00
-2.856 Hot end leakage
-2.666 Cold end leakage

65.56
3 Secondary Air 3.442 1446.1
194 1.075 39.23 28.62 75.63 20.29 0.03 3.14 0.91 0.00
-1.143 Hot end leakage
173.6 95.21 28.62 75.63 20.29 0.03 3.14 0.91 0.00

4 Burner 62.316 40519
Adiabatic flame
1.013 111.8 27.68 62.78 6.27 9.02 21.17 0.75 0.01 4.23
Adiabatic flame
5 Furnace 0.000 15496
753.7 1.013 111.8 27.68 62.78 6.27 9.02 21.17 0.75 0.01 0.42

753.7
6 Empty Pass 2.493 6193
601.4 1.01 111.8 27.68 62.78 6.27 9.02 21.17 0.75 0.01 0.42
601.4
7 SNCR 0.000 0
601.4 1.01 111.8 27.68 62.78 6.27 9.02 21.17 0.75 0.01 0.42
601.4
9 CEV 0.062 2165
546.9 1.01 111.8 27.68 62.78 6.27 9.02 21.17 0.75 0.01 0.42

546.9
10 CS2 0.118 2375
486.3 1.01 111.8 27.68 62.78 6.27 9.02 21.17 0.75 0.01 0.42
486.3
11 CS3 0.275 1584
445.3 1.01 111.8 27.68 62.78 6.27 9.02 21.17 0.75 0.01 0.42
445.3
12 CS1 0.324 3959
340.8 1.009 111.8 27.68 62.78 6.27 9.02 21.17 0.75 0.01 0.42
340.8
18 ECO2 0.113 2371
276.7 1.009 111.8 27.68 62.78 6.27 9.02 21.17 0.75 0.01 0.42
277.1
19 ECO1 0.069 1277
242.2 1.009 111.8 27.68 62.78 6.27 9.02 21.17 0.75 0.01 0.42
1.143 Secondary air hot leakage

2.856 Primary air hot leakage
239.9
21 Air Heater 5.543 -2770
(gas side) 165.4 1.004 115.8 27.72 63.21 6.74 8.72 20.57 0.76 0.01 0.42
2.666 Secondary air cold leakage
5.713 Primary air cold leakage
160.0
24 DUCT 7.478 0
160.0 0.9961 124.2 27.78 64.02 7.62 8.15 19.43 0.77 0.01 0.42
4.471 Evaporated water

-0.028 SO2 removal
160.0
34 DFGD/FF 46.453 0
78.9 0.9497 128.6 27.26 60.66 7.22 7.73 23.67 0.73 0.00 0.00
78.9
36 ID Fan 65.200 295

86.1 1.015 128.6 27.26 60.66 7.22 7.73 23.67 0.73 0.00 0.00
86.1
40 STK 12.034 0
86.1 1.003 128.6 27.26 60.66 7.22 7.73 23.67 0.73 0.00 0.00
Excess Air = 60 %
Adiabatic flame temperature is greater than 1093.3 C
Boiler desuperheating water source: After boiler feed pump
Miscellaneous & ducts air-side pressure drop = 12.45 millibar
Miscellaneous & ducts gas-side pressure drop = 7.472 millibar

BOILER HEAT EXCHANGER SUMMARY - Each of 2 running boilers
Zone Tg Tw DT Afrn DP Mg Qg Vg Tube
/path C C C m^2 millibar t/h kJ/s m/s rows
5 753.7 286.4 467.3
REV 0.000 111.8 15496 2.3
753.7 286.4 467.3
6 753.7 286.4 467.3

EMP 2.493 111.8 6193 2.6
601.4 286.4 315.1
9 601.4 286.4 315.1

0 CEV 21.3 0.062 112.2 2165 6.8 6.0
546.9 286.4 260.6
10 546.9 345.2 201.8

0 CS2 21.3 0.118 112.2 2376 5.5 8.0
486.3 407.0 79.3
11 486.3 452.8 33.4

0 CS3 21.3 0.275 112.2 1584 5.1 18.0
445.3 407.0 38.3
12 445.3 368.7 76.6

0 CS1 21.3 0.324 112.2 3959 4.9 24.0
340.8 286.4 54.4
18 340.8 236.4 104.4

0 ECO2 21.3 0.113 112.2 2371 3.9 12.0
276.7 196.9 79.8
19 277.1 196.9 80.2

0 ECO1 21.3 0.069 112.2 1277 3.5 8.0
242.2 174.9 67.2
Totals 3.5 35422 76.0
Note: g = gas + ash
BOILER HEAT TRANSFER SURFACES - Each of 2 running boilers

Economizers Evaporators Superheaters HP Reheaters LP Reheaters TOTAL
Q 3559 22335 7725 0 0 33619 kJ/s
A 1337.1 1576.1 4172 0 0 7085 m^2

BOILER WATER/STEAM SUMMARY - Each of 2 running boilers
Stream P T h M s UA Q A
bar C kJ/kg t/h kJ/kg-K kJ/s-K kJ/s m^2
ECO1 inlet 72.68 174.9 744.2 46.31 2.0819
ECO1 exit 71.94 196.9 841.0 46.31 2.2930 16.96 1246.2 558.2
ECO2 inlet 71.94 196.9 841.0 46.31 2.2930
ECO2 exit 70.56 236.4 1020.8 46.31 2.6602 25.26 2313.3 778.9
Blowdown 70.56 286.4 1270.3 0.4585 3.1270
CEV exit 70.56 286.4 2771.8 4.585 5.8106 7.784 2233.5 176.5
REV exit 70.56 286.4 2771.8 27.51 5.8106 13401 851.1
EMP exit 70.56 286.4 2771.8 13.76 5.8106 6701 548.5
CS1 inlet 70.56 286.4 2771.8 45.85 5.8106

CS1 exit 68.88 368.7 3075.1 45.85 6.3289 59.55 3863 2156
DESUP water 744.2 1.418
CS2 inlet 68.88 345.2 3005.1 47.27 6.2179
CS2 exit 67.87 407.0 3181.6 47.27 6.4963 17.68 2317.7 524.6
CS3 inlet 67.87 407.0 3181.6 47.27 6.4963
CS3 exit 67.20 452.8 3299.3 47.27 6.6680 43.15 1545.1 1491.4
HP steam 67.20 452.8 3299.3 47.27 6.6680
BOILER STEAM/WATER AIR HEATER SUMMARY - Each of 2 running boilers

Stream P T h M
bar C kJ/kg t/h
Steam Air Heater1
Bleed source: Port (3) 1.57 112.7 2590.8
Steam inlet 1.481 111 2588.5 0.6179
Condensate exit 1.11 102.6 429.9 0.6179
Air in 35.34 43.04
Air out 65.56 43.04
Drain location: Condenser hotwell 0.3951
Steam Air Heater2

Bleed source: Port (2) 8.81 213.9 2867.3
Steam inlet 8.311 211.7 2864.9 0.0978
Condensate exit 1.584 113 474.1 0.0978
Air in 79.54 65.7
Air out 83 65.7
Drain location: Condenser hotwell 0.3951

FUEL - 'Rac sinh hoat' (Solid) - Each of 2 running boilers
Fuel Name: Rac sinh hoat
User-defined fuel
Fuel supply temp. 25.00 C
Heating Values
LHV 7000.0 kJ/kg
HHV 8573.5 kJ/kg
Ultimate Analysis (weight %)
Moisture 44.30 %
Ash 20.00 %
Carbon 21.05 %
Hydrogen 2.25 %
Nitrogen 2.62 %
Chlorine 0.78 %
Sulfur 0.07 %
Oxygen 8.92 %
Total 100.00 %
Proximate Analysis (weight %)
Moisture 44.30 %
Ash 20.00 %
Volatile Matter 25.00 %
Fixed Carbon 10.70 %
Total 100.00 %
Ash Analysis (weight %)
SiO2 45.00 %
Al2O3 26.00 %
Fe2O3 8.00 %
CaO 11.00 %
MgO 2.00 %
Na2O 5.00 %
K2O 1.00 %
TiO2 0.00 %
P2O5 0.00 %
SO3 2.00 %
Other 0.00 %
Total 100.00 %
Ash Characteristics
Fouling High
Bulk density (dry) 226.34 kg/m^3
Mercury content (dry basis) 0.00 ppmw

Pseudo molecular weight 6.5407
Mole flow 0.7080 kg-mol/s
Mass flow (ash-free) 16.6702 t/h
Mass flow 20.8378 t/h
Mass flow 500 t/day
LHV (ash-free) @ 25 C 8750.00 kJ/kg
LHV (adjusted)* @ 25 C 8750.00 kJ/kg
Enthalpy (ash-free) ref. to 0 C 10819.85 kJ/kg
Atomic percentage
C 14.47 %
H 59.06 %
O 24.91 %
N 1.54 %
S 0.02 %
Ar 0.00 %
* Adjusted heating values include fuel sensible enthalpy

above 77 F/25 C and are on an ash-free basis

ASME Boiler Energy Balance
Energy In HHV based LHV based
Energy input from fuel* 49626 40519 kW
Credit due to entering dry air 589.9 589.9 kW
Credit due to moisture in entering air 57.01 57.01 kW
Credit due to sensible heat in fuel 0 0 kW
Credit due to sulfation 0 0 kW
Credit due to sensible heat in sorbent 0 0 kW
Credit due to auxiliary equipment power 0 0 kW
Total credits 646.9 646.9 kW
Total energy in 50273 41165 kW
Energy Out
Energy output to steam and water 33619 33619 kW
Loss due to sensible heat in dry gas 4099 4099 kW
Loss due to moisture in fuel 6917 654.2 kW
Loss due to moisture from burning hydrogen 3143 297.2 kW
Loss due to moisture in air 152.1 152.1 kW
Loss due to unburned carbon 616.4 616.4 kW
Loss due to calcination of sorbent 0 0 kW
Loss due to radiation and unmeasured losses 1722.2 1722.2 kW
Total losses 16649 7541 kW
Total energy out 50269 41160 kW
ASME fuel efficiency (Output/Input) 67.74 82.97 %

ASME gross efficiency (Output/(Input+Credits)) 66.87 81.67 %
*Energy input from fuel is based upon fuel heating value at 77 F/25 C
Zero enthalpy: dry gases & liquid water at 77 F/25 C
The entering air enthalpy is calculated based on air temperature before air heater.
The leaving gas enthalpy is calculated based on flue gas temperature after air heater.

Solid Fuel
Fuel Name: Rac sinh hoat
Type: Waste--MSW
Fuel supply temperature 25 C
Total LHV + Sensible heat @ 25C 7000 kJ/kg
Total fuel enthalpy referenced to 0C 8660 kJ/kg
Heating Values (at 25C)
LHV (moisture and ash included) 7000 kJ/kg
HHV (moisture and ash included) 8573 kJ/kg
Ultimate Analysis (weight %)
Moisture 44.3 %
Ash 20 %
Carbon 21.05 %
Hydrogen 2.252 %
Nitrogen 2.62 %
Chlorine 0.78 %
Sulfur 0.074 %
Oxygen 8.922 %
Total 100 %
Proximate Analysis (weight %)
Moisture 44.3 %
Ash 20 %
Volatile Matter 25 %
Fixed Carbon 10.7 %
Total 100 %
Other Properties
Specific Heat @ 25C, dry 1.18 kJ/kg-C
Specific Heat @ 300C, dry 1.924 kJ/kg-C
Bulk density (dry) 226.3 kg/m^3
Mercury content (dry basis) 0 ppmw
Ash Analysis (weight %)
SiO2 45 %
Al2O3 26 %
Fe2O3 8 %
CaO 11 %
MgO 2 %
Na2O 5 %
K2O 1 %
TiO2 0 %
P2O5 0 %

Solid Fuel
SO3 2 %
Other 0 %
Total 100 %
Ash Characteristics
Fouling High

ECO1
Heat Balance
Water Inlet
Mass flow 46.31 t/h
Pressure 72.68 bar
Temperature 174.9 C
Enthalpy 744.2 kJ/kg
Water Exit
Mass flow 46.31 t/h
Pressure 71.94 bar
Temperature 196.9 C
Enthalpy 841 kJ/kg
Gas Side
Mass flow 111.8 t/h
Flyash mass flow 0.4233 t/h
Inlet temperature 277.1 C
Exit temperature 242.1 C
Sulfur dew point temperature 126 C
Dew point temperature 61.52 C
Static pressure drop 0.0693 millibar
Heat Transfer
Heat from gas 1273.1 kW
Heat from ash 4.261 kW
Heat loss 31.16 kW
Hardware
Tubes
Fin-tube type Solid fins
Tube arrangement In line
Tube material Carbon Steel
Number of tube rows (longitudinal) 8
Number of tubes per row (transverse) 34
Number of rows per waterside flow pass 0.5
Longitudinal row pitch 76.2 mm
Gas path transverse width 4.614 m
Tube length 4.614 m
Tube outer diameter 38.1 mm

ECO1
Tube wall thickness 2.108 mm
Transverse tube pitch 135.7 mm
Tube metal conductivity @ 500F (260C) 46.73 W/m-C
Tube metal conductivity slope -0.0249 W/m-C^2
Fins
Fin material Carbon Steel
Fin height 12.7 mm
Fin spacing 11.03 mm
Fin thickness 1.905 mm
Number of fins per meter 77.31 per meter
Fin metal conductivity @ 500F (260C) 46.73 W/m-C
Fin metal conductivity slope -0.0249 W/m-C^2
Overall Data
Gas path frontal area 21.29 m^2
Min. gas free flow cross section / frontal area 0.6916
H.T. surface area / min. free flow cross section 4.74
Primary tube surface / total heat transfer surf. 0.2294
Water side flow cross section area 0.0153 m^2
Heat exchanger prime outside surface 128.1 m^2
Heat exchanger total fin area 430.1 m^2
Heat exchanger total outside area 558.2 m^2
Heat Transfer
Gas Side
Inlet face velocity 2.398 m/s
Face mass flux 5.273 t/h-m^2
Velocity at minimum flow area 3.467 m/s
Mass flux at minimum flow area 7.624 t/h-m^2
Viscosity (@ film temperature) 0 kg/m-s
Thermal conductivity (@ film temperature) 0.0379 W/m-C
Reynolds number 3282
Prandtl number 0.7534
Convective Nusselt number 33.96
Convective heat transfer coefficient 33.78 W/m^2-C
Radiative heat transfer coefficient 1.187 W/m^2-C
Convective h.t.c. adjustment factor 1
Total gas side adjusted heat transfer coefficient 34.96 W/m^2-C
Fouling resistance 1.23284E-03 m^2-C/W

ECO1
Nusselt number Re coefficient 0.1932
Friction factor Re coefficient 2.024
Radiation beam mean length 0.2529 m
Pressure drop correction factor 0.9
Pressure drop 0.0693 millibar
Water Side
Mass flux 3021 t/h-m^2
Mean velocity 0.9485 m/s
Nusselt number 385.6
Heat transfer coefficient 7705 W/m^2-C
Pressure drop correction factor 1
User-defined pressure drop 0.7409 bar
Hardware determined pressure drop 0.267 bar
Overall Performance
Fin effectiveness 0.9329
Effective / total external area 0.9483
Overall heat transfer coefficient 30.38 W/m^2-C
Heat exchanger effectiveness adjustment factor 1
Tube metal mean temperature 187.6 C
Fin metal mean temperature 191.3 C
Estimated minimum tube wall surface temperature 177.9 C
Estimated maximum tube wall surface temperature 200.5 C
Maximum allowable tube wall metal temperature 426.7 C
Estimated maximum fin tip temperature 207.2 C
Recommended maximum fin metal temperature 510 C
Estimated maximum allowable water side pressure 99.25 bar
Heat transfer rate from gas side 1273.1 kW
Heat from fly ash 4.261 kW
Heat transfer rate to water 1246.2 kW
Heat loss 31.16 kW
Overall heat transfer coefficient X total outer area (UA) 16.96 kW/C
Heat exchanger effectiveness 0.3422

ECO2
Heat Balance
Water Inlet
Mass flow 46.31 t/h
Pressure 71.94 bar
Temperature 196.9 C
Enthalpy 841 kJ/kg
Water Exit
Mass flow 46.31 t/h
Pressure 70.56 bar
Temperature 236.4 C
Gas Side
Mass flow 111.8 t/h
Sulfur dew point temperature 126 C
Dew point temperature 61.53 C
Heat Transfer
Heat from gas 2363 kW
Heat loss 57.83 kW
Hardware
Tubes
Number of rows per waterside flow pass 0.5
Tube length 4.614 m

ECO2
Fins
Fin height 12.7 mm
Overall Data
Heat Transfer
Gas Side

ECO2
Friction factor Re coefficient 2
Water Side
Overall Performance
Heat transfer rate from gas side 2363 kW
Heat loss 57.83 kW

CEV
Heat Balance
Steam production 4.585 t/h
Drum pressure 70.56 bar
Drum temperature 286.4 C
Pinch temperature difference 260.6 C
Water Inlet
Mass flow 4.631 t/h
Pressure 70.56 bar
Temperature 236.4 C
Water Exit
Mass flow 4.585 t/h
Pressure 70.56 bar
Temperature 286.4 C
Blowdown
Pressure 70.56 bar
Temperature 286.4 C
Gas Side
Mass flow 111.8 t/h
Heat Transfer
Heat from gas 2157.5 kW
Radiant heat influx 124 kW
Heat loss 55.84 kW
Hardware
Tubes

CEV
Fin-tube type Bare
Tube material T22
Number of rows per waterside flow pass 6
Tube length 4.608 m
Overall Data
Primary tube surface / total heat transfer surf. 1
Heat Transfer
Gas Side

CEV
Water Side
Velocity at inlet (saturated liquid) 0.1019 m/s
Reynolds number (saturated liquid) 37636
Prandtl number (saturated liquid) 0.8668
Nusselt number (saturated liquid) 100.4
Overall Performance
Effective / total external area 1
Heat transfer rate from gas side 2157.5 kW
Radiant heat influx 124 kW
Heat loss 55.84 kW

CS1
Heat Balance
Steam Inlet
Mass flow 45.85 t/h
Pressure 70.56 bar
Temperature 286.4 C
Steam Exit
Mass flow 45.85 t/h
Pressure 68.88 bar
Temperature 368.7 C
Enthalpy 3075 kJ/kg
Gas Side
Mass flow 111.8 t/h
Heat Transfer
Heat loss 96.57 kW
Hardware
Tubes
Tube material T22
Tube length 4.614 m

CS1
Fins
Fin material T22
Fin height 12.7 mm
Overall Data
Steam side flow cross section area 0.0487 m^2
Heat exchanger total outside area 2156 m^2
Heat Transfer
Gas Side

CS1
Steam Side
Mass flux 941.4 t/h-m^2
Heat transfer coefficient 1279.9 W/m^2-C
Overall Performance
Recommended maximum fin metal temperature 732.2 C
Estimated maximum allowable steam side pressure 117.2 bar
Heat transfer rate to steam 3863 kW
Heat loss 96.57 kW

CS2
Heat Balance
Steam Inlet
Mass flow 47.27 t/h
Pressure 68.88 bar
Temperature 345.2 C
Enthalpy 3005 kJ/kg
Steam Exit
Mass flow 47.27 t/h
Pressure 67.87 bar
Temperature 407 C
Enthalpy 3182 kJ/kg
Gas Side
Mass flow 111.8 t/h
Heat Transfer
Heat loss 57.94 kW
Hardware
Tubes
Tube material T22
Tube length 4.614 m

CS2
Fins
Fin material T22
Fin height 12.7 mm
Overall Data
Heat Transfer
Gas Side

CS2
Steam Side
Overall Performance
Fin metal mean temperature 399 C
Estimated minimum tube wall surface temperature 370 C
Heat transfer rate to steam 2317.7 kW
Heat loss 57.94 kW

CS3
Heat Balance
Steam Inlet
Mass flow 47.27 t/h
Pressure 67.87 bar
Temperature 407 C
Enthalpy 3182 kJ/kg
Steam Exit
Mass flow 47.27 t/h
Pressure 67.2 bar
Temperature 452.8 C
Enthalpy 3299 kJ/kg
Gas Side
Mass flow 111.8 t/h
Heat Transfer
Heat loss 38.63 kW
Hardware
Tubes
Tube material Inconel
Tube length 4.614 m

CS3
Tube metal conductivity slope 0.0181 W/m-C^2
Fins
Fin material Inconel
Fin height 12.7 mm
Fin metal conductivity slope 0.0181 W/m-C^2
Overall Data
Heat Transfer
Gas Side

CS3
Steam Side
Overall Performance
Heat transfer rate to steam 1545.1 kW
Heat loss 38.63 kW

Empty Pass
Design Heat Balance: Natural circulation
Inlet flue gas
Temperature 753.7 C
Mass flow 111.8 t/h
Ash mass flow 0.4233 t/h
Exit flue Gas

Temperature 601.4 C
Mass flow 111.8 t/h
Mole percent N2 62.78 %
Mole percent O2 6.267 %
Mole percent CO2 9.023 %
Mole percent H2O 21.17 %
Mole percent SO2 0.012 %
Mole percent Ar 0.7502 %
SO3 in flue gas 1.203 ppm
Ash content 0.4233 t/h
Ash removed 0 t/h
Exit Steam
Steam produced by waterwall 13.76 t/h
Pressure 70.56 bar
Temperature 286.4 C
Inlet Water
Mass flow 13.89 t/h
Pressure 70.56 bar
Temperature 236.4 C
Blowdown
Heat Transfer
Heat transfer to waterwall 6701 kW
Heat losses 167.5 kW

Empty Pass
Radiant heat influx 798.9 kW
Radiant flux past screen 124 kW
Heat Transfer
Furnace Ratings
Heat absorption rate 12.44 kW/m^2
Heat release rate 51.14 kW/m^2
Heat Transfer and Heat Balance

Energy In
Air input 27518 kW
Energy released by inlet ash 22.39 kW
Radiant heat influx 798.9 kW
Total Energy In 28339 kW
Energy Out
Flue gas 21347 kW
Radiant flux past screen 124 kW
Total Energy Out 28339 kW
Heat Balance Error 0.0002 %
Heat Transfer Characteristics

Gas emissivity 0.5161
Gas absorptivity 0.5633
Radiating mean beam length 4.059 m
Adiabatic temperature 753.7 C
Effective radiating temperature 688 C
Waterwall surface temperature 446.4 C
Furnace exit temperature 601.4 C
Gas exit mass flux 2.259 t/h-m^2
Gas exit velocity 1.627 m/s
Radiant flux to waterwall effective projected heat transfer surface 11.48 kW/m^2
Mean flux to waterwall effective projected heat transfer surface 12.22 kW/m^2

Mass Burn Grate Furnace
Design Heat Balance: Natural circulation - Municipal Solid Wastes (MSW) fired
Furnace gage pressure -0.6226 millibar
Excess air 60 %
Overfire Air
Temperature 194 C
Mass flow 38.09 t/h
Undergrate Air
Temperature 160 C
Mass flow 57.13 t/h
Gage pressure 12.45 millibar
Flue Gas
Temperature 753.7 C
Mass flow 111.8 t/h
Mole percent N2 62.78 %
Mole percent O2 6.267 %
Mole percent CO2 9.023 %
Mole percent H2O 21.17 %
Mole percent SO2 0.012 %
Mole percent Ar 0.7502 %
SO3 in flue gas 0.6014 ppm
Emission
Reference O2 content 6 %
Actual O2 content in exit gas 6.267 %
H2O content in exit gas 21.17 %
Hg from combustion 0 kg/hr
Hg in exit gas 0 kg/hr
HCl in exit gas 133.7 kg/hr
NOx production 0 kg/hr
NOx volume concentration in exit gas 0 ppmv
NOx mass concentration in exit gas 0 ppm
Exit Steam
Steam produced by waterwall 27.51 t/h
Pressure 70.56 bar

Temperature 286.4 C
Inlet Water
Mass flow 27.79 t/h
Pressure 70.56 bar
Temperature 236.4 C
Blowdown
Grate Water Cooling HX Exit Water

Mass flow 32.12 t/h
Pressure 11.28 bar
Temperature 100 C
Grate Water Cooling HX Inlet Water

Pressure 12.41 bar
Temperature 75 C
Inlet Fuel : Solid

Fuel mass flow 20.84 t/h
LHV @ 77 F (25 C) 7000 kJ/kg
HHV @ 77 F (25 C) 8573 kJ/kg
Fuel input (LHV) 40.52 MW
Fuel input (HHV) 49.63 MW
Weight percent ash 20 %
Fuel ash flow 4.168 t/h
Fuel inlet temperature 25 C
Exit Ash
Bottom ash flow 3.81 t/h
Unburnt carbon flow in bottom ash 0.0623 t/h
Unburnt carbon in bottom ash 1.636 %
Fly ash flow 0.4233 t/h
Unburnt carbon flow in fly ash 0.0035 t/h

Unburnt carbon in fly ash 0.8181 %
Total unburnt carbon flow in ash 0.0658 t/h
Combustion efficiency 98.48 %
Heat Transfer
Heat transfer to grate water cooling HX 936.3 kW
Unburnt carbon in ash 616.4 kW
Radiant flux past screen 798.9 kW
Bottom ash (bed drain) sensible heat 845 kW
Fly ash sensible heat 93.89 kW
Performance
Fuel delivery power 114.8 kW
Ash handling power 186.7 kW
Heat Transfer
Furnace Ratings
Heat absorption rate 16.26 kW/m^2
Heat release rate 46.68 kW/m^2
Volumetric fuel release rate 35.23 kW/m^3
Heat Transfer and Heat Balance

Energy In
Fuel input 40518 kW
Air input 4049 kW
Total Energy In 44568 kW
Energy Out
Flue gas 27518 kW
Heat transfer to grate water cooling HX 936.3 kW
Radiant flux past screen 798.9 kW
Unburnt carbon in ash 616.4 kW
Bottom ash (bed drain) sensible heat 845 kW
Fly ash sensible heat 93.89 kW
Total Energy Out 44568 kW
Heat Balance Error -0.0005 %

Heat Transfer Characteristics
Gas emissivity 0.5847
Gas absorptivity 0.634
Radiating mean beam length 5.348 m
Adiabatic temperature 1117.7 C
Effective radiating temperature 937.5 C
Waterwall surface temperature 674.7 C
Furnace exit temperature 753.7 C
Gas mass flux @ aperture 2.259 t/h-m^2
Gas velocity leaving aperture @ exit temperature 1.911 m/s
Furnace gas mass flux 2.259 t/h-m^2
Furnace velocity @ Effective radiating temperature 2.253 m/s
Radiant flux to waterwall effective projected heat transfer surface 15.51 kW/m^2
Mean flux to waterwall effective projected heat transfer surface 15.76 kW/m^2

Rotary Air Heater
Heat Balance
Number per station 1
Number operating 1
Primary Air Path (station)

Primary air flow 57.13 t/h
Primary air temperature 160 C
Inlet air flow 65.7 t/h
Inlet pressure 1.029 bar
Inlet temperature 83 C
Cold side leakage 5.713 t/h
Hot side leakage 2.856 t/h
Channel velocity 7.806 m/s
Stanton number 0.004
Secondary Air Path (station)

Secondary air flow 38.09 t/h
Secondary air temperature 194 C
Cold side leakage to flue gas 2.666 t/h
Hot side leakage to flue gas 1.143 t/h
Flue Gas Path (station)

Flue gas flow 111.8 t/h
Fly ash flow 0.4233 t/h
Flue gas temperature 242.2 C
After mixing with hot side leakages 239.9 C
Exit temperature (uncorrected) 165.4 C
Exit temperature with leakage (corrected) 160 C
Exit flow 124.2 t/h

Rotary Air Heater
Pressure @ heater inlet 1.009 bar
Performance (station)
Flue gas heat transfer to air paths 2760.5 kW
Fly ash heat transfer to air paths 9.441 kW
Secondary air heat transfer 1446.1 kW
Primary air heat transfer 1323.8 kW
Average cold end temperature (ACET) 115.5 C
Cold end minimum metal temperature 68.33 C
Flue gas exit water dew point temperature 59.54 C
Flue gas exit SO3 1.086 ppm
Flue gas exit sulfur dew point temperature 124 C
Flue gas sulfur dew point temperature within air heater 125.3 C
Heat transfer effectiveness 59.44 %
Modified number of transfer units (NTU0) 1.259

Heat Balance Results
Steam Air Heater1 : Heating Coil (steam)
Water/Steam
Inlet mass flow 0.6179 t/h
Inlet temperature 111 C
Inlet enthalpy 2588.5 kJ/kg
Internal HX inlet pressure 1.11 bar

Internal HX inlet temperature 102.6 C
Exit mass flow 0.6179 t/h

Exit pressure 1.11 bar
Exit enthalpy 429.9 kJ/kg
Gas/Air
Dry gas/air mass flow 42.19 t/h
Inlet relative humidity 59.06 %
Exit relative humidity 13.19 %
Heat Transfer
Heat from water/steam to gas/air (total) 370.5 kW
Hardware
Tubes
Tube length 2.008 m

Fins
Fin height 12.7 mm
Overall Data
Heat exchanger prime outside surface 16 m^2
Heat Transfer
Gas Side
Radiative heat transfer coefficient 0 W/m^2-C

Water Side
Pressure drop 0 bar
Overall Performance
Heat transfer rate to gas side 370.5 kW
Heat transfer rate from water 370.5 kW

Steam Air Heater2 : Heating Coil (steam)
Water/Steam
Inlet enthalpy 2864.9 kJ/kg
Internal HX inlet pressure 1.584 bar

Internal HX inlet temperature 196.1 C
Exit mass flow 0.0978 t/h

Exit pressure 1.584 bar
Exit temperature 113 C
Exit enthalpy 474.1 kJ/kg
Gas/Air
Dry gas/air mass flow 64.4 t/h
Inlet relative humidity 6.945 %
Exit temperature 83 C
Exit relative humidity 6.042 %
Heat Transfer
Heat from water/steam to gas/air (total) 64.95 kW
Hardware
Tubes
Tube length 2.673 m

Fins
Fin height 12.7 mm
Overall Data
Heat Transfer
Gas Side
Radiative heat transfer coefficient 0 W/m^2-C

Water Side
Pressure drop 0 bar
Overall Performance
Estimated maximum fin tip temperature 103 C
Heat transfer rate to gas side 64.95 kW
Heat transfer rate from water 64.95 kW

Stack
Inlet
Pressure 1.015 bar
Temperature 86.15 C
Mass flow 128.6 t/h
Exit to air
Pressure 1.003 bar
Temperature 86.15 C
Water dew point temperature 64.1 C
Sulfur dew point temperature 107.3 C
Mass flow 128.6 t/h
Dust flow 0.0008 t/h
CO2 mass flow 16.04 t/h
HCL mass flow 0.6686 kg/hr
NOx mass flow 0 kg/hr
CO mass flow 0 kg/hr
UHC mass flow 0 kg/hr
Hg mass flow 0 kg/hr
Exit Velocity 18.29 m/s
Miscellaneous
Heat loss 0 kW
Buoyancy (DPc-DPh) 2.317 millibar
-- Pressure by cold air column outside stack (DPc) 10.38 millibar
-- Pressure by hot air column inside stack (DPh) 8.061 millibar
Pressure drop (inlet to ambient) 1.647 millibar
-- Entrance loss 0.9261 millibar
-- Leaving loss 1.544 millibar
-- Friction loss 1.494 millibar
-- Buoyancy gain 2.317 millibar
Pressure drop (inlet to exit) 12.02 millibar
-- Entrance loss 0.9261 millibar
-- Leaving loss 1.544 millibar
-- Friction loss 1.494 millibar
-- Pressure by hot air column inside stack (DPh) 8.061 millibar
Emissions ng/J25C HHV @ mg/Nm^3 @ 6% O2, dry ppmv @ 6% O2, dry

Dust load 4.728 13.63

Sulfur Dioxide (SO2) 17.42 50.21 17.57
Nitrogen Oxides (NOx) 0 0 0
Mercury (Hg) 0 0 0
CO2 Emission 385 tonne/day
Plume visible
Plume visibility index 0.3

STEAM CYCLE HEAT BALANCE

Energy in = 67623 kJ/s
Boiler Heat External External Makeup Process Pump Blowdown
Addition Steam Water Return Aux. Load Recovery
67239 0 0 34 0 351 0
Energy out = 67623 kJ/s

ST/Gen BFPT Mech/Elec/ Main BFPT Process Pipe CO2 Desal Others*
Output Output Gear Losses Condenser Steam Water Losses Capture
23414 0 627 42184 0 0 0 73 0 0 1325
* 'Others' includes pump losses, heat to air heater, fuel heater, district heating system,
misc heat to/from condensate, discharged seal steam and blowdown.
Heat Balance Error (In - Out) = 0.0 kJ/s = 0.0000 %

STEAM TURBINE FLOWS
P T h M s Super- Quality Exp Pwr Eff # of
bar C kJ/kg t/h kJ/kg-K heat, C kW % Stages
HP steam 67.200 452.8 3299.3 94.545
HP pipe inlet 67.200 452.8 3299.3 94.545
HP pipe outlet 64.000 450.0 3297.0 94.545
ST inlet 64.000 450.0 3297.0 94.545 6.6858 170.2
After HPT stop valve 62.400 449.1 3297.0
-Valve Stem leak 1 3297.0 -0.233
-Valve Stem leak 2 3297.0 -0.058
-HPT HP leak 1 3297.0 -2.718
-HPT HP leak 2 3297.0 -0.570
HPT Casing: Group 1
GROUP IN 62.400 449.1 3297.0 90.965 6.6967 170.9 67.55* 1
GROUP OUT 49.231 418.7 3243.3 90.965 6.7233 155.7 1356 74.55**
HPT Casing: Group 2
GROUP IN 49.231 418.7 3243.3 90.965 6.7233 155.7 86.37* 5
GROUP OUT 21.163 309.9 3044.0 90.965 6.7779 94.6 5037 86.37**
HPT Casing: Group 3
GROUP IN 21.163 309.9 3044.0 90.965 6.7779 94.6 87.08* 4
GROUP OUT 8.810 213.9 2867.3 90.965 6.8323 39.4 4465 87.08**
Port (2) extraction 8.810 213.9 2867.3 -7.682 6.8323 39.4
HPT Casing: Group 4
GROUP IN 8.810 213.9 2867.3 83.283 6.8323 39.4 87.24* 4
GROUP OUT 1.570 112.7 2590.8 83.283 6.9372 0.953 6396 87.24**
Port (3) extraction 1.570 112.7 2590.8 -10.275 6.9372 0.953

LPT1 Casing: Group 5
GROUP IN 1.570 112.7 2590.8 73.008 6.9372 0.953 82.85* 4
GROUP OUT 0.092 44.1 2251.6 73.008 7.1415 0.863 83.95**
After LL 0.092 44.1 2256.1 73.008 7.1556 0.864 6788
To condenser 0.092 44.1 2256.1 73.008 7.1556 0.864
* : Group overall efficiency (including control valve and/or leaving losses)

**: Group blading efficiency (excluding control valve and/or leaving losses)

STEAM TURBINE DESIGN
Group Adj Nozzle No. of Dry Step Group Blading Group Overall
Area, m^2 Steps Eff., % Eff., % Eff., %
1 0.006 1 74.55 74.55 67.55
2 0.005 5 85.40 86.37 86.37
3 0.010 4 86.18 87.08 87.08
4 0.019 4 87.12 87.24 87.24
5 0.079 4 89.80 83.95 82.85
No. of parallel paths at LPT 1

Last stage rotor exit angle 65.55 degree
Last stage blade length 466.77 mm
Last stage pitch diameter 1630.54 mm
Exhaust annulus area / end 2.39 m^2
DRY EXHAUST LOSS

Annulus Vel Exh Loss Annulus Vel Exh Loss Annulus Vel Exh Loss
m/s kJ/kg m/s kJ/kg m/s kJ/kg
39 41.92 122 7.28 244 51.02
46 32.97 137 10.73 274 66.69
53 25.05 152 15.82 305 81.07
61 19.03 168 21.76 335 92.68
76 11.16 183 27.73 366 100.03
91 7.16 198 33.34 396 101.65
107 6.00 213 38.92 427 101.65
EXHAUST END VELOCITIES AND LOSSES

LPT1
Annulus velocity 116.4 m/s
Dry exhaust loss 6.55 kJ/kg
Corrected exhaust loss 4.48 kJ/kg

STEAM TURBINE CASING POWER
Casing Expansion Power (kW)
HPT 24042
AIR COOLED GENERATOR 50 Hz

Turbine Shaft Speed 3000 RPM
Expansion power 24042 kW
ST mechanical loss 60.1 kW
ST shaft power 23982 kW
Generator efficiency 97.63 %
Generator electrical & mechanical loss 567.4 kW
- Generator electrical & windage loss 496.6 kW
- Generator mechanical loss 70.7 kW
Generator power 23414.2 kW

STEAM TURBINE LEAKAGES
Leak Leakage Destination Leakage Flow C Factor h M
No. Model m^2 kJ/kg t/h
1 Valve Stem leak 1 FWH 2 Automatic 1.7 3297.0 0.233
2 Valve Stem leak 2 SSR Automatic 2.6 3297.0 0.058
4 HPT HP leak 1 FWH 2 Automatic 25.4 3297.0 2.718
5 HPT HP leak 2 SSR Automatic 25.4 3297.0 0.570
SEALING STEAM REGULATOR & GLAND SEAL CONDENSER (IF ANY)

Stream P T h M
bar C kJ/kg t/h
Valve Stem leak 2 3297.0 0.0582
HPT HP leak 2 3297.0 0.5696
Steam at SSR inlet 1.241 409.1 3297.0 0.6278

LPT SS to condenser 3297.0 0.1814
LPT SS packing exhaust discharged 3297.0 0.1134
SS to GSC from SSR 3297.0 0.333
Steam at GSC inlet 0.8274 408.8 3297.0 0.333

GSC drain to Condendser 395.5 0.333

CONDENSER: Water cooling with mechanical draft cooling tower
P T h M
bar C kJ/kg t/h
LPT exhaust 0.0917 44.12 2256.1 73.01
Drain from GSC 0.827 94.46 395.5 0.333
Condenser in 0.0917 44.12 2250.2 73.52
Condensate 0.3908 44.13 184.8 73.52
Cooling water in 2.7 32.47 136.2 3637
Cooling water out 2.066 42.47 178.0 3637
Cooled water from cooling tower 1.013 32.46 136.0 3637

Before cooling water pump 1.013 32.46 3637
After cooling water pump 2.7 32.47 136.2 3637
Hot cooling water mixed from all condensers 2.051 42.47 178.0 3637
Hot water to cooling tower 1.468 42.48 178.0 3637
Condenser cooling water pump power = 217.9 kW

Main condenser heat rejection = 42184 kJ/s
COOLING TOWER (Mechanical Draft)

P T Twet bulb M RH
bar C C t/h %
Air in 1.01 28.00 25.79 2034.1 84.0
Air out 1.01 39.15 39.15 2086.6 100.0
Hot water in 1.47 42.48 3637

Cold water out 1.01 32.46 3637
Makeup 65.69
Blowdown 13.14
Cooling tower heat rejection = 42382 kJ/s

Range = 10.02 C
Approach = 6.667 C
Fan power = 146.4 kW
Cycles of concentration = 5

CONDENSATE, MAKEUP WATER & FEEDWATER
P T h M
bar C kJ/kg t/h
Condenser condensate 0.3908 44.13 184.8 73.52
Makeup water 117.7 1.030
Condensate from SAH1 1.11 102.56 429.9 0.6179
Condensate from SAH2 1.584 113.01 474.1 0.0978
Condensate pump suction 0.3951 45.04 188.6 75.98
Condensate pump exit 10.97 45.18 190.1 75.98
To SJAE, GSC & recovery heat exchangers 10.97 45.18 190.1 75.98
-Enthalpy change due to GSC 12.71
Feedwater to 1st feedwater heater 10.97 48.23 202.8 75.98

HP / LP casing - Group 1
Number of governing stage rows 1
Governing stage pitch diameter 1.058 m
Number of paths 1
Number of stages 1
Dry step efficiency 74.55 %
Group efficiency 67.55 %
Group inlet mass flow 90.96 t/h
Shaft speed 3000 RPM
Before Valve
Pressure 64 bar
Temperature 450 C
Enthalpy 3297 kJ/kg
Blading Inlet
Pressure 62.4 bar
Temperature 449.1 C
Enthalpy 3297 kJ/kg
Volume flow 1.262 m^3/s
Nozzle area 0.0055 m^2
Blading Exit
Pressure 49.23 bar
Temperature 418.7 C
Enthalpy 3243 kJ/kg

Number of paths 1
Number of stages 5
Blading Inlet
Pressure 49.23 bar
Temperature 418.7 C
Enthalpy 3243 kJ/kg
Blading Exit
Pressure 21.16 bar
Temperature 309.9 C
Enthalpy 3044 kJ/kg

Number of paths 1
Number of stages 4
Blading Inlet
Pressure 21.16 bar
Temperature 309.9 C
Enthalpy 3044 kJ/kg
Blading Exit
Pressure 8.81 bar
Temperature 213.9 C
Port at Group Exit

Pressure 8.81 bar
Temperature 213.9 C
Extraction mass flow 7.682 t/h

Number of paths 1
Number of stages 4
Blading Inlet
Pressure 8.81 bar
Temperature 213.9 C
Blading Exit
Pressure 1.57 bar
Temperature 112.7 C
Port at Group Exit

Pressure 1.57 bar
Temperature 112.7 C
Extraction mass flow 10.27 t/h

Number of paths 1
Number of stages 4
Blading Inlet
Pressure 1.57 bar
Temperature 112.7 C
Blading Exit
Pressure 0.0917 bar
Temperature 44.12 C
Annulus area 2.391 m^2
Annulus velocity 116.4 m/s
Pitch Diameter 1630.5 mm
Bucket Length 466.8 mm
Pitch Speed 256.1 m/s
Tip Speed 329.4 m/s
After leaving loss

Pressure 0.0917 bar
Temperature 44.12 C

THERMAL OUTPUT
FWH1: Pump Forward
Feedwater Bleed Steam
Stream P T h M Stream P T h M Tsat
bar C kJ/kg t/h bar C kJ/kg t/h C
HPT port (3) 1.57 112.7 2590.8 9.039
Feedwater in 10.97 48.2 202.8 75.98 Steam in 1.495 111.3 2588.5 9.039 111.3
FW exit T before mix with drain 108.5 455.6 76.0
Feedwater out 10.8 108.7 456.6 85.02 Drain before pump 1.495 111.3 466.7 9.039
Drain to FWH1 exit 10.8 467.9 9.039
Drain pump electricity consumption = 3.41 kW

Terminal temperature difference = 2.78 C
FWH2: Deaerator
Feedwater Bleed Steam
Stream P T h M Stream P T h M Tsat
bar C kJ/kg t/h bar C kJ/kg t/h C
HPT port (2) 8.81 213.9 2867.3 7.486
Feedwater in 8.553 108.7 456.6 85.02 Steam in 8.553 212.3 2864.9 7.486 173.2
Leak(s) 3297.0 2.952
Feedwater out 8.553 173.2 733.3 95.46
FW pump in 10.8 173.2 733.3 95.46
FW pump out 72.68 174.9 744.2 95.46
Boiler desup 744.2 2.836
To boiler 72.68 174.9 744.2 92.63
Total bleed steam for FWH system = 16.53 t/h 12468 kJ/s

DESIGN PARAMETERS OF FEEDWATER HEATERS
FWH1: Pump Forward
1. Heat transfer rate Q 5327 kJ/s
2. Overall h.t.c. in desuperheating section 0 W/m^2-K
3. Overall h.t.c. in condensing section 2455 W/m^2-K
4. Overall h.t.c. in drain cooling section 0 W/m^2-K
5. Desuperheater heat transfer area 0 m^2
6. Condensing section heat transfer area 112 m^2
7. Drain cooler heat transfer area 0 m^2
8. Total heat transfer area 112 m^2
9. Water velocity 1.07 m/s
10. Tube outer diameter 15.875 mm
11. Tube wall thickness 1.245 mm
12. Tube length per pass 7.8 m
13. No. of passes 2
14. No. of tubes 288
15. Tube material TP 304
16. Terminal temperature difference (TTD) 2.778 C
17. Drain cooler approach (DCA) N/A
FWH2: Deaerator
1. Heat transfer rate Q 6535 kJ/s

FWH Hardware FWH 1 FWH 2
1. Type P C
2. Tube material TP 304
3. Tube outer diameter [mm] 15.88
4. Tube length (per pass) [m] 7.828
5. Number of tubes 288
6. Total heat transfer area [m^2] 112.4
7. Number of passes 2
8. Tube wall thickness [mm] 1.245
9. Tube pitch [mm] 26.19
10. Tube thermal cond. @ 300 F [W/m-C] 16.61
11. Tube thermal conductivity slope [W/m-C^2] 0.0125
12. Fouling resistance [m^2-C/W] 0
13. Desuperheater heat transfer area [m^2] 0
14. Condensing heat transfer area [m^2] 112.4
15. Drain cooler heat transfer area [m^2] 0

FWH 1 Thermodynamic Design p [bar] T [C] h [kJ/kg] m [t/h]
Type: Pump Forward Heater
Saturation temperature 111.3
Inlet Steam & Flash In Streams

Heating steam from HPT - Port 3 1.57 112.7 2590.8 9.039
Heating steam into heater (after piping) 1.50 111.3 2588.5 9.039
Exit Drain
FWH 1 drain to FWH -100 1.50 111.3 466.7 9.039
Feedwater
Feedwater into heater 10.97 48.2 202.8 75.980
Feedwater leaving heater 10.80 108.7 456.6 85.020

FWH 2 Thermodynamic Design p [bar] T [C] h [kJ/kg] m [t/h]
Type: Contact Heater
Saturation temperature 173.2
Inlet Steam & Flash In Streams

Heating steam from HPT - Port 2 8.81 213.9 2867.3 7.486
Heating steam into heater (after piping) 8.55 212.3 2864.9 7.486
Total leakage flows 3297.0 2.952
Leakage no. 1 from Valve Stem leak 1 64.00 450.0 3297.0 0.233
Leakage no. 4 from HPT HP leak 1 64.00 450.0 3297.0 2.718
Feedwater
Feedwater into heater 8.55 108.7 456.6 85.020
Feedwater leaving heater 8.55 173.2 733.3 95.460
Boiler feedpump delivery 72.68 174.9 744.2 95.460
Superheater desuperheating water 744.2 2.836
Feedwater to boiler 72.68 174.9 744.2 92.630

CONDENSER: Water cooling with mechanical draft cooling tower
P T h M
bar C kJ/kg t/h
LPT exhaust 0.0917 44.12 2256.1 73.01
Drain from GSC 0.827 94.46 395.5 0.333
Condenser in 0.0917 44.12 2250.2 73.52
Condensate 0.3908 44.13 184.8 73.52
Cooling water in 2.7 32.47 136.2 3637
Cooling water out 2.066 42.47 178.0 3637
Cooled water from cooling tower 1.013 32.46 136.0 3637

Before cooling water pump 1.013 32.46 3637
After cooling water pump 2.7 32.47 136.2 3637
Hot cooling water mixed from all condensers 2.051 42.47 178.0 3637
Hot water to cooling tower 1.468 42.48 178.0 3637
Condenser cooling water pump power = 217.9 kW

Main condenser heat rejection = 42184 kJ/s
COOLING TOWER (Mechanical Draft)

P T Twet bulb M RH
bar C C t/h %
Air in 1.01 28.00 25.79 2034.1 84.0
Air out 1.01 39.15 39.15 2086.6 100.0
Hot water in 1.47 42.48 3637

Cold water out 1.01 32.46 3637
Makeup 65.69
Blowdown 13.14
Cooling tower heat rejection = 42382 kJ/s

Range = 10.02 C
Approach = 6.667 C
Fan power = 146.4 kW
Cycles of concentration = 5

WCC
Heat Balance
Condenser pressure 0.0917 bar
Condenser saturation temperature 44.12 C
Heat rejection 42184 kW
Number of units 1
Inlet Steam
Pressure 0.0917 bar
Temperature 44.12 C
Mass flow 73.52 t/h
Condensate @ bottom of hotwell

Pressure 0.3908 bar
Temperature 44.13 C
Mass flow 73.52 t/h
Inlet Cooling Water

Pressure 2.685 bar
Temperature 32.47 C
Mass flow 3637 t/h
Exit Cooling Water

Pressure 2.051 bar
Temperature 42.46 C
Mass flow 3637 t/h
Enthalpy 178 kJ/kg
Flash-in Stream
Temperature 15 C
Mass flow 0 t/h
Enthalpy 62.8 kJ/kg
Heat Transfer Data

Fouling factor 0.0239 * 10^-3 m^2-C/W
Cleanliness factor 90.01 %
Water velocity 1.829 m/s

WCC
Water Reynolds number 38358
Water Prandtl number 4.569
Water Nusselt number 196.2
Condensing heat transfer coefficient 16649 W/m^2-C
Water-side heat transfer coefficient 8499 W/m^2-C
Single tube overall heat transfer coefficient from hardware 3816 W/m^2-C
Tube bundle h.t.c. / Single tube h.t.c. 0.875
Tube bundle overall heat transfer coefficient from hardware 3339 W/m^2-C
Condenser heat transfer calculation Hardware model
Tube bundle overall heat transfer coefficient from HEI method N/A
Overall UA 8212 kW/C
Water pressure drop in tubes/water box 0.6338 bar
Hardware
Condenser type Shell & tube
Number of units 1
1. Condenser Tube Description

Effective surface area 2459.8 m^2
Number of condenser passes 2
Tube material Stainless steel (304)
Number of tubes in condenser 6781
Tube length 7.3 m
Tube outside diameter (O.D.) 15.88 mm
Tube inside diameter (I.D.) 14.45 mm
Tube weight, dry 13,420 kg
Tube pitch 25.4 mm
2. Condenser Shell Description

Shell material Carbon steel
Nominal shell thickness 12.7 mm
Number tube support plates 18
Tube support plate spacing 0.38 m
Hotwell depth 0.35 m
Total dry weight 44,750 kg
Overall footprint area 21.57 m^2
Overall length 8.9 m
Overall width 2.4 m
Overall height 4.0 m

WCC

Wet CT
Heat Balance
Quantities pertain to all cells unless noted otherwise
Total number of existing cells in tower 4
Total number of operating cells 4
Total number of full speed cells 4
Water temperature range 10.02 C
Water basin temperature 32.46 C
Cold water approach to inlet wet bulb 6.667 C
Hot water approach to exit wet bulb 3.333 C
Cooling tower total heat rejection 42382 kW
Inlet Water
Pressure 1.453 bar
Temperature 42.48 C
Mass flow 3637 t/h
Enthalpy 178 kJ/kg
Water from Cooling Tower Cells

Temperature 32.52 C
Mass flow 3585 t/h
Exit (Basin) Water

Pressure 1.013 bar
Temperature 32.46 C
Mass flow 3637 t/h
Enthalpy 136 kJ/kg
Inlet Air
Pressure 1.013 bar
Dry bulb temperature 28 C
Relative humidity 84 %
Wet bulb temperature 25.78 C
Exit Air
Pressure 1.013 bar
Dry bulb temperature 39.15 C
Relative humidity 100 %
Wet bulb temperature 39.15 C

Wet CT
Plume visibility index (Plume visible) 0.4
Fan
Total mass flow 2086.6 t/h
Total volume flow 526.5 m^3/s
Total fan electricity consumption 146.4 kW
Full speed fans
Air axial velocity 10.48 m/s
Dynamic pressure 0.6046 millibar
Total fan pressure rise 2.003 millibar
Makeup & Blowdown

Water evaporated 52.55 t/h
Blowdown 13.14 t/h
Blowdown temperature 32.52 C
Makeup water flow 65.69 t/h
Makeup water temperature 28 C
Cycles of concentration 5
Water flow / Air flow (L/G) 1.788
Hardware
Tower type: Crossflow, Film Fill
Tower structure: Douglas fir
Total number of cells in tower 4
Number of rows 1
1. Estimated Major Dimensions

Length per row 25.06 m
Length per cell 6.264 m
Width at top of cell 7.235 m
Width at bottom of cell 5.69 m
Height 6.138 m
- Cell height 4.634 m
- Fan stack height 1.503 m
Basin area 188.4 m^2
Fan diameter 4.176 m
2. Weight & Miscellaneous

Operating water level in collection basin 1,219 mm

Wet CT
Wet operating weight (excluding basin water) 48,086 kg
Basin water weight 229,606 kg
Total operating weight 277,692 kg
3. Fan Design (per fan)

Single-speed, fixed-pitch
Flow coefficient 0.18
Static pressure rise coefficient 0.075
Tip diameter 4.176 m
Hub diameter 1.205 m
RPM 264.9 RPM
Tip speed 58.24 m/s
Design axial air velocity 10.48 m/s
Static pressure drop at design point 1.399 millibar
Dynamic pressure at design point 0.6046 millibar
Total fan DP at design point 2.003 millibar
Design volume flow 131.6 m^3/s
Fan electricity consumption at design point 36.61 kW
4. Wet Section Fill (per cell)

Height 4.698 m
Width 6.264 m
Depth 1.207 m
Volume 71.03 m^3
Surface area 11,652 m^2

Emissions kg/hr metric ton/year kg/MWh (gross)
Furnace Emissions
NOx as NO2 0 0 0
SOx as SO2 62.24 504.2 2.658
CO2 (net) 31990 259118 1366.3
Particulate 846.7 6858 36.16
Mercury as Hg 0 0 0
SNCR Exit
NOx as NO2 0 0 0
SOx as SO2 62.24 504.2 2.658
CO2 (net) 31990 259118 1366.3
Particulate 846.7 6858 36.16
Mercury as Hg 0 0 0
Flue Gas Desulfurization (DFGD/FF) Exit

NOx as NO2 0 0 0
SOx as SO2 6.224 50.42 0.2658
CO2 (net) 31989 259109 1366.2
Particulate 1.689 13.68 0.0721
Mercury as Hg 0 0 0
Plant Total Emissions

NOx as NO2 0 0 0
SOx as SO2 6.224 50.42 0.2658
CO2 (net) 31989 259109 1366.2
Particulate 1.689 13.68 0.0721
Mercury as Hg 0 0 0
Stack Levels ng/J HHV @25C mg/Nm³ ppmv

NOx as NO2 0 0 @ 6% O2, dry 0 @ 6% O2, dry
SOx as SO2 17.42 50.21 @ 6% O2, dry 17.57 @ 6% O2, dry
Particulate 4.728 13.63 @ 6% O2, dry
Mercury as Hg 0 0 @ 6% O2, dry 0 @ 6% O2, dry
Nm3 at 0 C, 101.325 kPa (32 F, 14.696 psia)
Note:
Boiler NOx emission is computed from the user-specified
generation rate input on the Environment topic.

Emissions kg/hr metric ton/year kg/MWh (gross)
The program DOES NOT predict NOx emissions.
Therefore, it is incumbent on the user to input OEM-provided data
consistent with equipment operation at this specific running condition.

Plant Water/Steam Mass Flow Balance Mass flow
Mass Flow In 107.1 t/h
Steam cycle makeup 1.03 t/h
Cooling tower makeup 65.69 t/h
Wet air-cooled condenser makeup 0 t/h
Auxiliary cooling tower makeup 0 t/h
Total boiler desuperheating water from makeup 0 t/h
Total process steam desuperheating water from makeup 0 t/h
Total steam addition 0 t/h
Total water addition 0 t/h
Total external steam 0 t/h
Total process return 0 t/h
FGD makeup/cake wash 8.955 t/h
FGD water from reagent 0 t/h
FGD water from oxidation air 0 t/h
CO2 capture makeup 0 t/h
Water in combustion air 4.292 t/h
Water in fuel 18.46 t/h
Water from combustion of hydrogen in fuel 8.656 t/h
Seawater FGD evaporation 0 t/h
Mass Flow Out 86.85 t/h

Cooling tower blowdown 13.14 t/h
Cooling tower water evaporation 52.55 t/h
Wet air-cooled condenser blowdown 0 t/h
Wet air-cooled condenser water evaporation 0 t/h
Auxiliary cooling tower blowdown 0 t/h
Auxiliary cooling tower water evaporation 0 t/h
Boiler blowdown to external sink 0.9171 t/h
Total process steam 0 t/h
Total water extraction 0 t/h
FGD blowdown/stacking water 0 t/h
FGD water in byproduct 0.0124 t/h
CO2 capture drain 0 t/h
CO2 capture water evaporation 0 t/h
CO2 capture water removed with CO2 stream 0 t/h
ST leakage to external sink 0.1134 t/h
Water in flue gas at stack exit 20.12 t/h
Seawater FGD condensation 0 t/h

Plant Water Accounting Current flow % included
Total Water Consumption 75.68 t/h
Steam cycle makeup 1.03 100 1.03 t/h
Cooling tower makeup 65.69 100 65.69 t/h
Wet air-cooled condenser makeup 0 100 0 t/h
Auxiliary cooling tower makeup 0 100 0 t/h
FGD makeup/cake wash 8.955 100 8.955 t/h
CO2 capture makeup 0 100 0 t/h
Water addition 1 0 0 0 t/h
Process steam desuperheating water from makeup 0 100 0 t/h
Superheater desuperheating water from makeup 0 100 0 t/h
Reheater desuperheating water from makeup 0 100 0 t/h
LP reheater desuperheating water from makeup 0 100 0 t/h
Seawater FGD evaporation 0 0 0 t/h
Total Water Discharge 14.06 t/h

Cooling tower blowdown 13.14 100 13.14 t/h
Wet air-cooled condenser blowdown 0 100 0 t/h
Auxiliary cooling tower blowdown 0 100 0 t/h
Boiler blowdown to external sink 0.9171 100 0.9171 t/h
FGD blowdown/stacking water 0 100 0 t/h
CO2 capture drain 0 100 0 t/h
Water extraction 1 0 0 0 t/h
Seawater FGD condensation 0 0 0 t/h

SNCR
Flue Gas
Gas pressure 1.01 bar
Gas inlet temperature 601.4 C
Gas inlet mass flow 111.8 t/h
Gas volume flow 290,750 m^3/hr
Performance
NOx reduction effectiveness 50 %
Normalized stoichiometric ratio 0
Reagent utilization 100 %
NOx removed 0 t/h
Urea consumed 0 t/h
Aqueous reagent consumed 0 t/h
Aqueous reagent flow 0 lpm
NH3 slippage 0 t/h
Power consumption 0 kW
Emissions
Flue gas inlet NOx 0 ng/J
Flue gas inlet NOx 0 mg/Nm^3 @ 6% O2, dry
Flue gas inlet NOx 0 ppmv @ 6% O2, dry
Flue gas outlet NOx 0 ng/J
Flue gas outlet NOx 0 mg/Nm^3 @ 6% O2, dry
Flue gas outlet NOx 0 ppmv @ 6% O2, dry

DFGD/FF
Heat Balance
Performance
Number of absorber modules 1
Number of absorber modules in operation 1
FGD SO2 removal efficiency 90 %
FGD HCl removal efficiency 99.5 %
Flue gas approach to saturation 15 C
Reagent feed ratio 1.745
Total reagent consumption 0.2523 t/h
Total recycle flow (dry) 0 t/h
Total slurry flow to absorber 4.73 t/h
Total SO2 removed 0.028 t/h
Total HCl removed 0.1331 t/h
Total byproduct 0.4213 t/h
Total particle removed 0.8438 t/h
Inlet Flue Gas

Temperature 160 C
Gas massflow 124.2 t/h
Volume flow (upstream of the duct) 161662 m^3/hr
Fly ash massflow 0.4233 t/h
Outlet Flue Gas

Temperature 78.91 C
Gas massflow 128.6 t/h
Volume flow 145453 m^3/hr
Fly ash massflow 0.0008 t/h
Makeup Water
Temperature 28 C
Massflow 4.478 t/h
Emissions
Sulfur Dioxide
Flue gas inlet SO2 174.2 ng/J
Flue gas inlet SO2 502 mg/Nm^3 @ 6% O2, dry
Flue gas inlet SO2 175.6 ppmv @ 6% O2, dry
FGD outlet SO2 17.42 ng/J

DFGD/FF
FGD outlet SO2 50.21 mg/Nm^3 @ 6% O2, dry
FGD outlet SO2 17.57 ppmv @ 6% O2, dry
Sulfur Trioxide
Inlet SO3 1.086 ppmv
Outlet SO3 0.1029 ppmv
Hydrogen Chloride
Inlet HCl 820.3 ppmv
Outlet HCl 3.886 ppmv
Auxiliary Power
Slurry atomization 104.3 kW
Recycle 0 kW
Baghouse 37.17 kW
Byproduct handling 1.161 kW
Reagent preparation and handling 13.9 kW
User-defined additional auxiliary 0 kW
Total auxiliary 156.5 kW
Hardware
Number of absorber modules 1
Flue gas inlet temperature 160 C
Flue gas inlet volume flow (upstream of the duct) 161662 m^3/hr
Flue gas inlet massflow 124.2 t/h
Reagent flow 0.2523 t/h
Design Parameters
SO2 removal efficiency 90 %
Absorber gas inlet flow (downstream of the duct) 163297 m^3/hr
Absorber gas outlet flow 142229 m^3/hr
Absorber gas velocity 1.524 m/s
Baghouse ash removal efficiency 99.9 %
Dimensions
Absorber module diameter 5.745 m
Absorber module height 20.22 m
Baghouse width 17.52 m
Baghouse depth 8.235 m
Baghouse height 9.625 m

Stream Table
Gas/Air streams Hot flue gas (total) Gas into absorber Absorber out To baghouse (total) Gas out (total)
Pressure bar 0.9961 0.9862 0.9712 0.9712 0.9497
Temperature C 160 160 78.91 78.91 78.91
Gas flow rate t/h 124.2 124.2 128.6 128.6 128.6
Fly ash flow rate t/h 0.4233 0.4233 0.8446 0.8446 0.0008
N2 (mole composition) % 64.02 64.02 60.66 60.66 60.66
O2 % 7.624 7.624 7.222 7.222 7.222
CO2 % 8.153 8.153 7.725 7.725 7.725
H2O % 19.43 19.43 23.67 23.67 23.67
Ar % 0.7657 0.7657 0.7255 0.7255 0.7255
SO2 % 0.0109 0.0109 0.001 0.001 0.001
Molecular weight MW 27.78 27.78 27.26 27.26 27.26
Relative humidity % 3.13 3.13 50.74 50.74 49.62
HCl ppmv 820.3 3.886
Reagent slurry (per absorber) Lime Recycle Feed slurry
Slurry flow rate t/h 0.2523 0 4.73
Solid flow rate t/h 0.2523 0 0.2523
WT% of Solid % 100 0 5.333
Water balance (per absorber)
Makeup t/h 4.478
Reagent water content t/h 0
Total water in t/h 4.478
Scrubber evaporation t/h 4.471
Reaction consumed t/h 0.0062
Byproduct water content t/h 0
Total water out t/h 4.478
Reaction balance (per absorber)
Reagent solid flow t/h 0.2523
SO2 removed t/h 0.028
H2O consumed t/h 0.0062
O2 consumed t/h 0.0017
Sum of participates t/h 0.2882
CaSO3*0.5H2O produced t/h 0.0423
CaSO4*2H2O produced t/h 0.0188
Ca(OH)2 leftover t/h 0.1324
CaCl2 produced t/h 0.2025
Non-reactive reagent t/h 0.0252
Reaction byproduct t/h 0.4213
Solid table (per absorber)

Stream Table
Reaction byproduct t/h 0.4213
Fly ash into absorber t/h 0.4233
Total solid flow at absorber exit t/h 0.8446

Boiler Feed Pump
Type Fixed RPM
Number per Boiler 1
Number operating 1
Suction Side (each)

Pressure 10.8 bar
Temperature 173.2 C
Mass flow 95.46 t/h
Density 894.3 kg/m^3
Delivery Side (each)

Pressure 72.68 bar
Temperature 174.9 C
Mass flow 95.46 t/h
Performance Data (each)

Pump pressure rise 72.61 (827.9) bar (m)
Pressure rise after valve pressure drop 61.88 (705.6) bar (m)
Pump shaft speed 3000 RPM
Pump isentropic efficiency 74.45 %
Pump apparent isentropic efficiency 63.45 %
Pump hydraulic work 289.2 kW
Pump mechanical efficiency 96.89 %
Pump shaft work 298.4 kW
Recirculation ratio 0
Recirculation cooling load 0 kW
Motor efficiency 95.71 %
Electricity consumption 311.8 kW
Motor of Boiler Feed Pump

Off-design
Motor Nameplate power 336.6 kW
Motor Nameplate efficiency 95.74 %
Motor Nameplate / Design point load 1.035
Motor Design point power factor 0.85

Motor Performance
Motor electricity consumption 311.8 kW
Shaft power 298.4 kW
Motor horsepower 400.2 hp
Electrical loss 13.38 kW
Boiler Feed Booster Pump None
Condenser C.W. Pump

Type Fixed RPM
Number per ST 2
Number operating 2
Suction Side (each)

Pressure 1.013 bar
Temperature 32.46 C
Enthalpy 136 kJ/kg

Pressure 2.7 bar
Temperature 32.47 C

Pump hydraulic work 100 kW

Motor of Condenser C.W. Pump

Off-design
Number of units present 2
Number of units in operation 2
Motor Nameplate power per unit 116.8 kW
Motor Performance
Motor electricity consumption per unit 108.9 kW
Shaft power per unit 103.2 kW
Motor horsepower per unit 138.4 hp
Electrical loss per unit 5.775 kW
Condensate Forwarding Pump

Type Fixed RPM
Number per ST 2
Number operating 1
Suction Side (each)

Pressure 0.3951 bar
Temperature 45.04 C
Mass flow 75.98 t/h

Pressure 10.97 bar
Temperature 45.18 C
Mass flow 75.98 t/h


Pump hydraulic work 31.87 kW
Motor of Condensate Forwarding Pump

Off-design
Number of units present 2
Number of units in operation 1
Motor Nameplate power per unit 37.4 kW
Motor Performance
Motor electricity consumption per unit 35.3 kW
Shaft power per unit 32.88 kW
Motor horsepower per unit 44.09 hp
Electrical loss per unit 2.425 kW
District Heating Pump None

PIPES
Pipe name Pressure loss
bar
BLR to HPT 3.20
Main Circulating Water 0.60
FWH 1 Heating 0.07
Deaerator (FWH 2) Heating 0.26
SAHTR 1 Heating 0.09
SAHTR 2 Heating 0.50
* Non-heat balance pipes are shown in PEACE output


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STEAM PRO 30.

0 ThienIT Power Engineering Consulting Joint Stock Company 1

PLANT EFFICIENCY AND HEAT RATE

* Heat input is based on fuel chemical energy, LHV or HHV, at 77 F/25 C

STEAM CYCLE/BOILER PERFORMANCE

STEAM PRO 30.0.0.148 Page: 1

* Heat balance related auxiliaries

STEAM PRO 30.0.0.148 Page: 3

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STEAM PRO 30.0.0.148 Page: 12

1. Boiler efficiency reduced from 86.87% to 67.16%

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BOILER HEAT BALANCE - Each of 2 running boilers

Energy out = 52992 kJ/s

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-5.713 Cold end leakage

-2.666 Cold end leakage

173.6 95.21 28.62 75.63 20.29 0.03 3.14 0.91 0.00

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1.143 Secondary air hot leakage

4.471 Evaporated water

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6 753.7 286.4 467.3

9 601.4 286.4 315.1

10 546.9 345.2 201.8

11 486.3 452.8 33.4

12 445.3 368.7 76.6

18 340.8 236.4 104.4

19 277.1 196.9 80.2

Totals 3.5 35422 76.0

Note: g = gas + ash

BOILER HEAT TRANSFER SURFACES - Each of 2 running boilers

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CS1 inlet 70.56 286.4 2771.8 45.85 5.8106

BOILER STEAM/WATER AIR HEATER SUMMARY - Each of 2 running boilers

Steam Air Heater2

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* Adjusted heating values include fuel sensible enthalpy

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ASME fuel efficiency (Output/Input) 67.74 82.97 %

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