Professional Documents
Culture Documents
a
Department of Underground Engineering, Taiyuan University of Technology, Taiyuan 030009, China
b
Taiyuan Urban Construction Management Center, Taiyuan, Shanxi 030024, China
c
China Railway 14th Bureau Group Second Engineering Co., Ltd. Shandong Taian 271000, China
Keywords: The tunnel crossing project of the Taiyuan Railway Station is constructed by using a pipe roof preconstruction
Model experiment method (PPM). The project uses 20 steel pipe jacks with a diameter of 2 m. The distance between the jacking
Jacking force pipes is 165–265 mm. In this study, the jacking force of densely arranged pipe jacks was studied by a large-scale
Pipe–soil arching effect similar model test and engineering measured data. Pipe jacking forces at different positions during the model test
were analysed. The upper pipe jacks of the PPM interacted with the surrounding soil. The soil between the pipe
jacks became tightly compressed, and an arched soil–pipe jack pseudostructure was formed (pipe–soil arching
effect). A squeezing phenomenon was observed during the jacking process. The jacking force of the pipe below
the waterline was reduced by water buoyancy. The formula for calculating the jacking force of the jacking pipe
below the pipe arching effect was proposed. The passive soil pressure coefficient should be reasonable in the
formula for calculating the jacking force. The formula for calculating the jacking force below the water level line
was derived.
1. Introduction structure. The large number and large diameters of the pipe jacks result
in a small spacing between them. Therefore, the process of arranging
The Taiyuan Railway Station′s North–South Tunnel Project is the and jacking each large-diameter pipe jack is extremely difficult. The
first project of its kind in China to use the pipe roof preconstruction aforementioned process is crucial to the construction of the connected
method (PPM) in constructing beneath preexisting railways while steel pipe corridor. The calculation of the jacking force before initiating
avoiding disruptions to the regular operations of the railway station. construction operations is vital to ensure safety during construction
The PPM is an improved version of the traditional tubular method (Park (Sun et al., 2015). The main factors affecting jacking force are buried
et al., 2006). The traditional tubular method entails the pushing of a pipe depth, friction resistance of jacking pipe and soil, pipe diameter
preprepared box culvert structure after the completion of the end pipe. and grouting pressure (Cheng et al., 2017). In the nonexcavation con-
By contrast, the PPM uses large-diameter steel pipe jacks and only ne- struction of pipe jacking, soil pressure is one of the important condi-
cessitates the cutting, arrangement and welding of these pipe jacks. The tions affecting the jacking force (Shen et al., 2016). Mashimo et al.
PPM requires the cutting of pipe jacks and the welding of each pipe jack (2003) conducted on-site measurements of soil pressure loads in gravel
to those adjacent to it. Once the pipe jacks are welded together, the foundation tunnels. The results show that the soil pressure acting on
structure can be called a connected steel pipe corridor. This connected shallow tunnels can utilise the pressure of the large sand subsoil. The
steel pipe corridor is used in place of the box culvert structure from the pressure on deep tunnels is mainly water pressure. Tadros et al. (1989)
traditional tubular method. Such method needs to push in the pre- used numerical simulation to study the soil pressure on a box culvert.
prepared box culvert structure after the end pipe is finished. By con- When the buried depth-to-pipe diameter ratio is < 5, the soil pressure is
trast, the PPM uses a large-diameter steel pipe; after the jacking pipe is positively correlated with soil cover height. At present, many studies on
completed, the adjacent pipe jacks are cut and welded, the pipe jacking single pipe jacking force have been performed. The main theoretical
is welded into a connected steel pipe corridor (Liu et al., 2018; Xiao formulas of soil pressure on a jacking pipe are those by M. M. Promo-
et al., 2016), and the steel pipe corridor is directly used as the box jiyfakonov and Terzaghi. Some scholars (Kang et al., 2016) have
culvert structure, thus eliminating the need for another box culvert pointed out that the Terzaghi theoretical formula is applicable to
⁎
Corresponding author.
E-mail address: wangmei@tyut.edu.com (M. Wang).
https://doi.org/10.1016/j.tust.2019.103277
Received 19 June 2019; Received in revised form 24 December 2019; Accepted 24 December 2019
Available online 08 January 2020
0886-7798/ © 2019 Elsevier Ltd. All rights reserved.
S. Yang, et al. Tunnelling and Underground Space Technology 97 (2020) 103277
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S. Yang, et al. Tunnelling and Underground Space Technology 97 (2020) 103277
Table 1
Similarity ratio of each physical quantity.
Physical quantity Similarity ratios
Cµ = C = 1
C = C = C = CE
where CE, Cγ, CL, Cμ, Cε, Cσ, Cτ and Cδ represent the similarity constants
Fig.3. Pipe jacking cutting. for Young′s modulus, unit weight, geometry size, Poisson′s ratio, strain,
soil cohesion, shear strength and displacement, respectively. Con-
2.2. Second step: Pipe joint communication and pouring construction sidering that the test uses a jacking pipe measuring 170 mm in dia-
meter, we determine the geometric similarity criteria on the basis of the
After the jacking pipe construction is completed, the adjacent pipe prototype pipe diameter and model shield of CL = 11.76. A large-scale
jacks are cut according to the design requirements. The adjacent pipe model test is used to study the determination of the jacking force of the
jacks are welded with steel plates, and the cutting portions are arranged densely arranged large-diameter pipe jacks on the basis of the actual
at intervals of 1.2 m (Fig. 3). The pipe jacks are formed into a connected railway station project. In the model test, the cross-sectional dimension
pipe roof corridor, and then the steel bars are tied in the pipe corridor of of the model pipe corridor and the cross-sectional dimension of the pipe
Unicom. Concrete is poured in time to form a closed steel pipe roof. roof at the construction site must meet the similarity criteria. Table 1
shows the similarity ratio of each physical quantity in this test.
This model test mainly studies the influence of jacking force on the
2.3. Third step: Soil excavation in the steel pipe roof buried depth of pipe jacking and the pipe–soil arching effect appearing
during the construction of the jacking pipe. In case the boundary con-
When concrete pouring in the pipe corridor is completed, the steel ditions are met, the dimensions of each structure in the model are set
pipe corridor and reinforced concrete become the permanent support according to the geometric similarity criterion of 11.76:1. The model
structure of the underground passage. Subsequently, the internal soil of box size is 2700 (width) mm × 2000 (length) mm × 1800 (height)
the permanent support structure is excavated in layers (Fig. 4). After mm. Fig. 5 shows the jacking force arrangement order and jacking pipe
the soil inside the concrete-filled curtain is excavated, the underground spacing in the model test. The model test is filled with the actual soil on
passage pavement and lighting facilities can be applied. site to ensure that the jacking force is similar to that of the prototype
pipe.
3. Model test
3.2. Experiment device
3.1. Experimental preparation
Fig. 6 presents the model box. The model box is welded by a Q235A
It is necessary that the physical model satisfies a series of similarity steel plate with a thickness of 20 mm. The lateral and vertical square
criteria in terms of the geometry, stress and mechanical parameters, ribs are provided on the outside to ensure sufficient rigidity. The upper
because of the differences in scale between the engineering field and layer of the thin silicone grease is applied to the boundary of the model
physical test (Liu et al. 2013). According to similarity theory, the fol- box to make the model test similar to the engineering boundary con-
lowing criteria must be satisfied by the physical model tests: ditions on the site. The soil in the model box is filled according to the
engineering construction site′s soil conditions.
CE = C CL
Table 2 shows the jacking pipe parameters. The test pipe jacking
force is obtained using an external probe dynamometer, and the
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S. Yang, et al. Tunnelling and Underground Space Technology 97 (2020) 103277
Table 3
Soil layer parameters.
Site Density Volume- Cohesion Internal Thickness (m)
construction (g/cm3) weight (kPa) friction
soil layer (kN/m3) angle (°)
Table 4
Jacking force per meter and measured results.
Jacking pipe number A4 A14 A17 A18
Fig. 6. Model box. Jacking pipe buried depth (m) 0.21 1.00 0.92 0.82
Unoptimised pipe jacking force (kN) 3.8 11.66 7.6 6.8
Optimised pipe jacking force (kN) – 10.01 5.9 4.5
dynamometer is externally connected to the TST3827 dynamic and Experimentally measured jacking force (kN) 3.93 8.36 6.35 4.47
static strain test system, which can monitor the pipe jacking force
during the jacking process. The external probe dynamometer is placed
between the jacking pipe and the jack. During the jacking process of the Table 5
jacking pipe, the jacking pipe can be directly displayed through the Considering the influence of water buoyancy jacking force per meter.
computer connected to the TST3827 static strain gauge. The TST3827
Site pipe jacking number A15 A17
dynamic and static signal tester is suitable for measuring the changing
physical quantities. Data preprocessing, spectral analysis, frequency Calculate the jacking force (kN/m) 2.16 2.04
response analysis, statistical analysis, shock response spectrum, wind Pipe jacking depth (m) 10.94 10.49
tunnel calculation, pile foundation detection and strain acquisition can
be completed. After the reading is stable during the jacking process, the
4. Jacking force research
jacking pipe is pushed 5 cm to record the jacking force.
Table 2
Pipe-jacking parameters.
Number of pipe jacking (number) Thickness (mm) Elastic Modulus (MPa) Jacking pipe outer diameter (mm) Jacking length (mm)
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S. Yang, et al. Tunnelling and Underground Space Technology 97 (2020) 103277
form soil arches. Some soils below the surface actually have certain self- not consider the factor of the buried pipe depth. Accordingly, the cal-
stability due to the existence of the soil arching effect. Thus, they are culated jacking force and the actual jacking force will have no large
derived from M. M. Promojiyfakonov′s soil pressure. The jacking force coincidence, which is inconsistent with the actual results. The optimi-
is not related to pipe jacking depth. The jacking force of the A19 pipe sation of the jacking force of the circular metal pipe is based on the
jacking with a large buried depth is substantially greater than that of Water Supply and Drainage Pipeline Engineering Construction and
the A20 pipe jacking with a small buried depth. The jacking force of the Acceptance Specification formulated by the Ministry of Metallurgical
jacking pipe increases with the increase of the buried depth of the Industry (2015). The formula for calculating the jacking force without
jacking pipe. This situation indicates that the unloading arch will not considering the soil arching effect is as follows:
easily occur during the actual jacking process. The close-packed pipe is
D D
in the surrounding soil during the construction process. The body dis- p= D (1 + K )(H + ) (2 + K ) f + wf
2 2 3 (2)
turbance is large. The soil at the construction site comprises loess with
large water content and soft soil. Therefore, the theory of Terzaghi with where f is the friction coefficient between the pipe wall and the soil
regard to soil pressure is suitable during the jacking process. Shi et al. during pipe jacking. Domestic and international research reported that
(2018) showed that the greater the buried depth of the pipe jacking is, the recommended values are given according to engineering examples.
the larger the diameter of the pipe jacking and greater the increase in The friction coefficient of the metal pipe is usually 0.1 to 1.0 without
the jacking force will be. grouting (Khazaei et al., 2006). Given that the model test does not take
grouting measures, the friction coefficient between the pipe jacks and
4.2. Improvement of jacking force formula the surrounding soil is 1.0.
H is the buried depth of the pipe, K is the active soil pressure
The previous section indicates that the overburden soil pressure coefficient, w is the weight per pipe length of the jacking pipe, D is the
theory should be used to calculate the overburden pressure on the pipe pipe diameter and γ is the soil weight. The analysis of the on-site and
jacking (An et al., 2002). model experiment jacking process indicates that the active soil pressure
coefficient of K in formula (2) is unreasonable. The grouting pressure
p = mGL (1)
causes the pipe wall to squeeze around the soil because of the grouting
where P is the calculated jacking force (kN), G is the unit length self- around the pipe wall during the pipe jacking process. Pipe jacking also
weight (kN/m), L is the jacking distance w (m) and m is the soil coef- squeezes the surrounding soil during the jacking process. Thus, the
ficient. passive soil pressure coefficient is realistic according to the actual si-
Formula (1) manifests that the empirical calculation formula does tuation. Fig. 9 shows that the pipe jacking force basically increases with
a A20 pipe jacking (buried depth 5.67 m) b A19 pipe jacking (buried depth 5.67 m)
Fig. 8. Measured pipe jacking force of Taiyuan Railway Station′s north tunnel field.
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S. Yang, et al. Tunnelling and Underground Space Technology 97 (2020) 103277
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S. Yang, et al. Tunnelling and Underground Space Technology 97 (2020) 103277
the experimental jacking pipe. Fig. 11 shows that if the pipe–soil 5. Study on the jacking force of each pipe before the waterline
arching effect is not considered in the calculation of soil pressure, then
the calculated jacking force is larger than the experimental test data. A Groundwater is difficult to simulate in the model test. The jacking
reasonable calculation of the jacking force of closely packed pipe force analysis of the pipe jacking below the groundwater level line is
jacking should be carried out in detail for the jacking sequence of the based on the measured jacking force data of the Taiyuan Railway
pipe. If the pipe–soil arching effect occurs during the pipe jacking Station′s north tunnel project.
process, then the upper row should be dealt with when calculating the During the survey, the initial groundwater level in the borehole was
pipe soil pressure below the pipe–soil arching effect. The overlying load 3.8–13.1 m, with an average value of 8.89 m. In the on-site construc-
of the jacking pipe is reduced. Thus, the calculation result is in line with tion, the A11–A17 jacking pipes are located below the waterline. The
the actual situation. jacking system installed in the working shaft during the construction of
the jacking pipe of the railway station automatically records the jacking
force. After the jacking force of many jacking pipes is analysed, we find
4.3. Pipe-arch effect verification
that the jacking force is relatively small when the jacking pipe is below
the construction water level line. When the jacking pipe is below the
A set of control experiments opposite to the optimal pipe jack se-
water line, the pipe is subjected to water buoyancy (Xu et al., 2013).
quence is performed to verify whether the pipe–soil arching effect
The soil weight is calculated below the water level line to select the
exists during the construction of densely arranged large-diameter pipe
floating weight. Thus, the soil pressure of the pipe jacking below the
jacks. The pipe jacking sequence of the control test is opposite to the
water level line is reduced. The buoyancy of the pipe jacking causes the
optimal pipe jacking scheme. The sequence is as follows:
pressure on the upper and lower pipes of the jacking pipe to be unequal.
A14,A12,A16,A13,A15,A18,A10,A17,A11,A20,A8,A19,A9,A2,A5,A1,
Water buoyancy needs to be considered when calculating the pipe
A7,A3, A6 and A4. The comparison diagram of the jacking forces of
jacking force below the waterline. Fig. 13 shows the soil pressure of the
the two schemes in Fig. 12 shows that the pipe jacking force of the
pipe jacking below the waterline. Fig. 14.
other comparison schemes is greater than that of the optimal scheme.
The pipe weight is ignored because the weight of the jacking pipe is
However, the optimal scheme of the A4 pipe jacking is the same as
much smaller than that of the pipe jacking:
that of the comparative one. The comparative test shows that the pi-
pe–soil arching effect does exist during the jacking process. The upper Ffloat + NZ 2 = NZ1 (4)
pipe and the surrounding soil act to form the pipe–soil arching effect
when constructing the pipe jacks on the sealed pipe roof. The pipe The force on the right side of the jacking pipe is calculated because
under the pipe roof forms a “protection,” which causes the jacking the jacking pipe is symmetrical. The microsurface ds is taken on the
force of the pipe jacks below the pipe arch structure to become small. basis of the circumference of the angle θ, and the central angle of ds is
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S. Yang, et al. Tunnelling and Underground Space Technology 97 (2020) 103277
Fig. 12. Comparison of pipe jacking forces of the two experimental schemes.
D
NZ1 = D H+ D2
8 2 6
D
NX1 = K1 D H + K1 D 2
8 2 12
Positive pressure generated by the lower vertical and horizontal soil
pressures:
D D2
NZ2 = D H+ D2 g
8 2 6 3
D D2
NX 2 = K1 D H + K1 D 2 g
8 2 12 6
Q = 2(NZ1 + NX 1 + NZ 2 + NX 2)
D
= D (1 + K1 ) H + D 2 (2 + K1) D2 g
2 2 3 (5)
D
p=f D (1 + K1 ) H + D2 (2 + K1) D 2 g + wf
2 2 3 (6)
Fig. 13. Calculation sketch of soil pressure. where is the floating weight and ρ is the water density. The jacking
force of the A15 and A17 pipe jacks below the waterline is calculated
according to Formula (6) of the pipe jacking force per meter (m) that
d . The vertical soil pressure dNZ1 on the scope ds is set.
considers buoyancy. The result is then compared with the measured
At 0~ 2 : NZ1 = (
H+ 2
D D
2
sin ) data of the Taiyuan Railway Station′s north tunnel project. A stable
At 2 ~ 2 : NZ 2 =
3
(
H+ 2
D
2
D
sin )
D sin( ) g mud jacket is formed around the jacking pipe due to the good grouting
The positive pressure generated by the upper vertical and horizontal at the construction site. The relevant data (Wen et al., 2018) indicate
soil pressures can be obtained by integration: that the friction coefficient of the pipe jacking is 0.003–0.023. The
average value is 0.01 when the grouting is good. In this calculation, the
friction coefficient of the jacking pipe of A15 and A17 is 0.007. The
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S. Yang, et al. Tunnelling and Underground Space Technology 97 (2020) 103277
(a) A15 (buried depth 10.94 m) (b) A17 (buried depth 10.49 m)
Fig. 14. Different theories and measured results of jacking pressure.
figure shows that the formula for calculating the jacking force that Appendix A. Supplementary material
considers buoyancy force is in good agreement with the measured data
in the calculation of the pipe jacking force below the waterline. Supplementary data to this article can be found online at https://
doi.org/10.1016/j.tust.2019.103277.
6. Conclusions
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