PROTECTED Do Not Reproduce NO. TSL2105G Standard test methods for se; fan TITLE: strength and durability. iw CLASS: C1 Established/Revised: This standard has been revised as 3 r28ult of adding nietiod B of fluffing resistance test method (Gouch and close fastener), assuming use of febsipar rept Prepared and Written by: (() =o Design Quality Innovation Div. Organic Material Depts» ‘TOYOTA MOTOR CORPORATION Material Development Divs), DEM 2019/02/21 15:20:06 301639@9722D Somporn Udomphatthraphaisan 2019/02/21 15:20:06 301639@9722D Somporn UdPROTECTED ‘Do Not Reproduce TOYOTA ENGINEERING STANDARD TSL2105G C1 1. Scope ‘This standard covers the test methods for the fabrics used ati dt seat covers.and interior ‘tim materials on the assumption of the items relating to the qué 2. Classification The test items specified under this standard are as toes Test item a (1) Tensile strength and elongation (at break) (a) Method A (raveled strip method) | (©) Method 8 (cut stip method) - (©) Method G (2) Constantoad set (3) Tear strength (a) Method A (single dud) imettiod} (b) Method B (trapézaid. method) (4) Seam strength, (5) Seam fatique SS. (©) Taber abjasion ( (7) Surface abrasion: © AS (a) DrySyrface-abrasion “<. Ab)itlet Surface abrasion ((©) High-loaid surface abrasion “{8) Scutfing x (9) Ctease-ex resistfci, (419)Pilling resistane (a) Method A (b) Methad: BSS oe (c) Method C) (d) Method > (14)Peel stengtvor ftamerainalon (a). Method A ‘(b)’ Method B (12) Staining test '3)Seam surface abrasion test '(14)Damage resistance (a) Scratch abrasion. ~ (b) Fluffing resistance test (fouch ee fastener) Method A (0) Flutfing resistarcé test (touch and close fastener) Method B (d) Snagging test (18)Calcium chlonda dropain test (18) Thread pullout strength test (7) Herm d spobtest ~ a ec hay pg nt apn pe tment ey Rev. 8 Teauuptesaleyminspernancansioanarcpas rom Tarsennebedasel Oct. 2014 1/36 TDEM 2019/02/21 15:20:06 301639@9722D Somporn Udomphatthraphaisan 2019/02/21 15:20:06 301639@9722D Somporn UdPROTECTED Do Not Reproduce TOYOTA ENGINEERING STANDARD TSL2105G 3. General Conditions for Tests Refer to TSL21036. 4, Test Methods 4.4 Tensile Strength and Elongation (at Break) 4.1.1 Method A (Raveled Strip Method) : (1) Preparation of specimens x (@) Prepare five specimens each with a width of SS ahd length of 250th in Wo directions with the length parallel to the warp and weft ofthe fabric. (b) By removing approximately the same 3 its width to 50 mm, center of the specimen. (2) Measurement of tensile st ey a elongton (at vais NS dextension ae tedle as show in Fig. 1 scl New Noeep and- Gait are ot ght ggatee tO BEEN other. c DY ‘Pull the specimen at a'speed of: ear inirvand measure the load needed for its breakage (N/50 mm) and the distance {mm} between the gage marks at break Remark: Calculate the percent elongation at break using the formula (1). sot eine Game cei deptinngm demerger . sis Eni nag as het ap apn reer bvben Rev. 3 soning ea : naw wa nnd seca sienna ori, hy a te ind eterna near noni Sapa Oct. 2014 2 | 36 TDEM 2019/02/21 15:20:06 301638@9722D Somporn Udomphatthraphaisan 2019/02/21 15:20:06 301639 1722D Somporn UdPROTECTED Do Not Reproduce TOYOTA ENGINEERING STANDARD TSL2105G (8) Reporting For the warp and weft, report the minimum tensile strength (load at bref and the tai imum percent elongation at break of the five specimens. If the value changes from, the initial break to the final break, such asin the case of double cloth and space raschel, the average of local ‘maximum values shall be defined as the tensile strength according to Figs, 50 9. At ths time, elongation at break shall be the elongation that occurs at the start of bleak. However, when the testis conducted for composite materais, the local maxim yale of he backing (@) Set the speciméi toa constant rate-of-extelsion iehsile tester as shown in Fig. 1. The pretension must be 4-6 N forwoven fabriés and 0.98 N for knitted fabrics. (b) Pull the specines peed of 200 mmi/mir/and measure the load needed for its breakage (N/50 fifi) andthe distance (mm)‘beiween the gage marks at break Remark, Calablate the elongation atbreak by using the formula (1). (3) Reporting" -7/ < y For éach of the four directions report the minimum (ensile strength (load at break) and the imum percent elon: gation al ‘break of the fve'specimeris. If the value changes from the inital 1 beak othe final break, such a inthe case of sbubl cath and space rahe, the average of logal:maximum valties shalhbe defined asthe (ensile strengt aeeording {0 Figs. 5 to 9. At this ime, elongation at brea’shall be thie efengation that ocours at the startof break. However, ‘tinen the testis conducted for composite aférials, the-iocal maxim value of the backing cloth ~ shall be exchided, » NOTES Theres aipand inate be Ree neni bi “Tne a ier Sc nee Ter a Cran For Rev. 3 ESE enon meee) Oot non 31 36 TDEM 2019/02/21 15:20:06 301639@9722D Somporn Udomphatthraphaisan 2019/02/21 15:20:08 301639@9722D Somporn UdPROTECTED Do Not Reproduce TOYOTA ENGINEERING STANDARD TSL2105G 4.1.3 Method C WN This test method applies to fabrics that easily ravel at the edges during mi 3 a. 8 bonded fabrics oOo) (1) Preparation of specimens é (2) Prepare five specimens each with a width of 55 mm and.a length df250 mm in fourirections ~ wih ther length paral to the warp, wet, normal bia reversé bias directo wa fabric. (6) Cutoff the edges in a V-frm in four positions to with of 0mm as show io Fi? Leave at least 4 cut yams at both edges. yA Aoprox. 250° FOX. \ Topron nt” {C a S50 BOS a 34 yarns min. apy fh cme Ok GRE >) _ af paasl } 4 yarns nin, a‘ al xt fe 3 Unit mm (2) Mesbiremsit of tensile stréngth el elongation (at break) (a) Sat the specimen on a constant fate-f-extension tensile tester, clamping atthe postions “shown in Fig. 2. The.pretension must be 1: 1.96 Nor woven firs an 0.98 N for knited \\ fabrics. SS 50 vast distance (mm) bet .” Remark: Calle the elongation at bre (9) Reporting: For each of the four directions “ebaion minim tensile tFéhgth (load at break) and the minimumpercent elongation at break of the five specimens: If the value changes from the initial break tothe final brealy suchas i the case 6f douible loth and space raschel, the average of <‘ioca makimum values shall be-defined as.the'tensie strength according to Figs. 5 to 9. At this ~tine, élongation at break shall be the/elergation.that occurs atthe start of break. However, ite the testis conducted for compésite:matéras, the local maximum value of the backing cloth shall be excluded. ‘Surette ae cues ite tatty a tak ntiy Rev. 3 ‘ck sea iuigcin dbowe emtenner een ane ent bncana ‘hatreds btn at a snceey sd sted Gein. Ty hab edd Oct. 2014 ‘Reino usp nace Capa 41 36 TDEM 2019/02/21 15:20:06 301639@9722D Somporn Udomphatthraphaisan 2019/02/21 15:20:06 301639@9722D Somporn UdPROTECTED ‘Do Not Reproduce TOYOTA ENGINEERING STANDARD TSL2105G 4.2 Constant-Load Set (1) Preparation of specimens (2) Prepare five specimens each with a width of 80 mm and a length of 280mm in four directions ~ with their length parallel to the warp, weft, normal bias and reverse bia® directions of the fabric. Test may be started from (2) (4) using specimens.wich are p used after messrement of constant-load ratio specified in Section 4.6 of TSL2104G., (b) Scribe two gage marks at an interval of 100 mm, with their center stoned center of the specimen. ° (2) Measurement of constant-load set (20250) SV Distance besiden ge Kg before test = 198) FRYE aes 20 1p Re a)aach a weight hose Bla mass incising th /pspecimen. SS % (6) Maintain this ‘aration for 10 min. SS {@) Remove thé spetimen from te clamps'and let i¥Stard of lt table for 10 min, (€) Therl{measiiré the distance betWeefi the gage marks. 7” (Exel set unde estas bad roe revels sigh oma (2 Nuts Remap a el nino ore ey ome tem Ae “hemoye ulna sng im rnin resend Rev. 3 ‘taeda eee tena Sasori aka ect toe Gopi. Ty ht dd tempt wt lyr pan inetd Ts Mer Capt Oct. 2014 5) 36 DEM 2019/02/21 15:20:06 301639@9722D Sompom Udomphatthraphaisan 2019/02/21 15:20:06 301639@9722D Somporn UdPROTECTED Do Not Reproduce TOYOTA ENGINEERING STANDARD 4.3 Tear Strength TSL2105G 4.3.1 Method A (Single Tongue Method) (1) Preperation of specimens each specimen. (2) Measurement of tear strength Note (1): Determination of load - o) Express the tear strenath as the'thearrfoad (Ny. Exarples te shown in Figs 6 fabric. Prepare kiting specimen from the end of kniting! (b) Cut a 0 mm-tong slit parallel to the longer sides at the a one of the she Side of ~ ‘iy the specnes( ia tensile rate of 200) pmo wha direction ey to the sito Determine the average of local rhakimium Values om tn reporded chart as shown in Fig. § ‘SEs Tesla bai va nym map Se cette] Rev. 8 Piectecreimemenraunamammtaaet re re Oct, 2014 o/ 3% 2019/02/21 15:20:06 301639@9722D Somporn Udomphatthraphaisan 2019/02/21 15:20:06 301639@9722D Somporn Ud TDEMPROTECTED Do Not Reproduce TOYOTA ENGINEERING STANDARD TSL2105G hocal maximum value Rev. 3 Oct. 2014 TDEM 2019/02/21 15:20:06 301639@9722D Somporn Udomphatthraphaisan 2019/02/21 16:20:06 301638@9722D Sompom UdPROTECTED Do Not Reproduce TOYOTA ENGINEERING STANDARD TSL2105G (3) Repéiting Re et the minimum value of the mean load of shee Specimens foreach of the four directions. --with theif length parallel to the-warp, welt, normal bias and feverse bias directions of the fabrig““Py (4) Prepare five Specimens each wih wiih 3 50 mm length dt 250 mm in four rections ebaré knitting specimen from the end af knitting.” (b) Draw two diagonal lings on the spécimen as shown in Fig’ 10 and cut a 10 mm slit Sena ee aad Rev. 3 cease ea eae Teiernpetenteninrenrcnwieeediontarese erate 37 36 TDEM 2019/02/21 15:20:06 301639@9722D Somporn Udomphatthraphaisan 2019/02/21 15:20:06 301639@9722D Somporn UdPROTECTED Do Not Reproduce TOYOTA ENGINEERING STANDARD TSL2105G JP Le \Fig. 10 AGS NE (2) Measurement of féaisivenghy” KS {a) Set the specimen ofta.coristant rale-of 629510 tensile ester with a clamping interval of 100 mm, Chae the slit side tensechand the’ opposite side loose. (b) Tear thé Specimen at a tensile ralé of 200 mm/min to determine the tear strength (©) Exorebs the teprstrenath as the mar ibad (N)”. (3) Reporting /Repant ei a value chbe sean load ofthe! << ‘Specimens foreach ofthe four rectons. 4 ABN shingth SOS Preparation of spaéimens ° - a) Prepare three pairs of specimens Bach si’ width 6100 ma afd a length of 100 mm in four © directions with/their length pfralete the: warp wel, npfmatiias and reverse bias directions 4) gach pair of Sp€einiens ca along the tne Sm ‘mm from the edge with their front a 1g inwards a8\ehovin in Fig /[i->\For & knitted fabric, use the specimen prepared “fom the Be Besioingt iriltiig and one pre asd fom the end of knitting, NOTES Teresi cenpiel delete iiegaben apse ened Pre ik iin np i ete tne Rev. 3 ‘hasan ea nm ona an ceo enc hers Copeten, T deh Oct. 2014 nse pau por een asap 91 36 TDEM 2019/02/21 18:20:06 301639@9722D Somporn Udomphatthraphaisan 2019/02/21 15:20:06 301639@9722D Somporn UdPROTECTED Do Not Reproduce TOYOTA ENGINEERING STANDARD TSL2105G Seam 2 specimens seun together (2) Theselinginergin may bechanged to sultthe actual sewing condition, (3) For slitchiig, use thread and yieedle that are tobe used in actual stiching The stitch densi shal also be ofe that actualy used, “Unless othenwise specified, the following conditions shall apply. » Sewing thread! Paste #8 (180 deni), eauivalent TSLABHOG ‘Sewing needle? No.KK21-S ORGAN NEEDLE Corp. (in ‘Japah).No-140 (in Germany), No.067,4in-U.S.A,); or equivalent Stitch density: 25:2 stiches/100 ‘nit (4) The-diréotiot in which the’ Sewing stitches aré etpenticir to the warp shall be called a wert direction, and she ditection in which tt Swett stall be called'a longitudinal direction, (2)/Messirement of seany strength, (a) Setthis specimen ‘assembly on a conttantatees -Aplextension tensile tester, with a clamping interval “bf 76.2 mm as shown Fig. 11. //Thé Size’of thie upper and lower clamps is 25.4 x 25.4 mm on the | front surface and 25.4 min length and 50.8 mm in with on the back, “(b) Tear the specimen at a ten: x 200 breakage (N). (3) Reporting . sewing stitches are perpendicular to the Vimin and measure the load needed for its NTS Dapel amare ina Ene nny nse meng icon rn aS Caer pc ee dm an ey Rev. 3 ‘has stn ed ran lado cr aerial ed ‘eid pantoeratyeoe inom tars Sopai. Oct, 2014 10 / 36 TDEM 2019/02/21 15:20:06 301639@9722D Somporn Udomphatthraphaisan 2019/02/21 15:20:06 301639@9722D Somporn UdDo Not Reproduce PROTECTED TOYOTA ENGINEERING STANDARD TSL2105G 4.5 Seam Fatigue (1) Preparation of specimens (2) Prepare two pairs of specimens each with a width of 100 mm and. ofa {64 100 mm in four of the fabric. {b) Sew?" each pair of specimens together along the ‘ie ry ine ‘the edge y vst ront surfaces facing inwards as shown in Fig. 12. cut. 9g on o13e at 25 Sieroweach side for/theelanp width of 50 nm. ao, [eoetion designated by slits “ab 25 ma from each side is free. (OAs ‘Shown in Fig, 12, cut See spm-long straight Siig permendilart to the seam at 25 mm “from te lateral edges ofthe specimen \ Roll dizection “vertical lateral Girection direction Fig. 13. (Unit: mm) Rev. 3 Oct. 2014 TDEM 2019/02/21 15:20:06 301639@9722D Somporn Udomphatthraphaisan 2019/02/21 15:20:06 301639@9722D Somporn UdPROTECTED Do Not Reproduce TOYOTA ENGINEERING STANDARD TSL2105G (2) Measurement of seam fatigue Note (6): Use. (ee 970 tener mage 00 KAGAKU SEIKI MFG, CO, LTD. shown in Fig 14, When other tester is used) Feport the change. The tester used must be (b) Usingffe specimen, conducta tet oF 2500 cycles under a load of 2.4 N. (c) After the t6st)$ completed, measurétie size ofthe expanded needle hole" using a maghitying:glass under 2 ‘static Cphdition where «lead of 29.4 N is applied. “Note (The size ofthe expanded needle le measured acoatting 0 Fig, 15. Repor \\, ether dimension (A) or (B), whichever larger. CS e@ Reporting Report the maximum value of all{he spiécimens for each ofthe our directions. When an on-vehicle evaluation is considered necessary, it should be undertaken according to the mutual agreement between the parties concerned. In this case, perform the testn'the same way as above and report the test concitions used. et na ihn on rat a ven ey Rev. 3 ‘Thc le na tenn eo aoe nnd ea Gap, Tht ad Oct, 2014 TDEM 2019/02/21 15:20:06 301639@9722D Somporn Udomphatthraphaisan 2019/02/21 15:20:06 301639@9722D Somporn UdPROTECTED Do Not Reproduce TOYOTA ENGINEERING STANDARD TSL2105G 4.6 Taber Abrasion (Pr (1) Preparation of specimen (@) Prepare a specimen witha diameter of 120 mm for 100 revolutonanansihner one for 1000 revolutions. However, ifthe prepared specimen has uniforfrtexture and yamns and thus abrasion on each position with diferent texture and yarns.cannot be tested due to 8 restrictions of design (in woven febries, fo exemple), prepaie mors Specimens sth avery different texture and yarn can be tested, a (b) Make a hole with a slameter of approximately Sm the ctrl section ‘he Sbecimen, (2) Taber abrasion test {a) Set the specimen on the rotary abraser which complies with Sectiénéctto ijof ASTM 03884. Under a load of 4.9 N, abrade the specime for 100'revolutions and Yor 1000 revolutions using a CS #10 abrasive wheel", Separate specimens shall be used foreach ‘number of revolutions. \ Note (7): Before using the abrasivé hee! for ths test regirfate itwith $-11 paper for 25 revolutions under @ 6a of 4.9'N until the surface of he abrasive wheel becomes fat Fig. 18). QS | eter the testi’ Srileed, observe wonton of ure Pe //’ according Jathe grades shown in Table. Provide supplementaty evaluation depending on design and failire mode using Tables 2 20 6. multiple ‘esighs and failure modes exist for one spétimenévaluate each smuliple design are (lure erro worst lve sta be adhted 3 ap the grade of, Sat specimen. - ZZ Deatee' of abnomality None 777 \ a Barely noticeable” Glear butnot remarkable Relatively extensive abnormaliy {Extensive abnormality ‘TES Rae clang Bes ey ten ene eea "hapa aly Spree npn damnit he hy Rev. 3 “inca cat le eno oe cro ero ar Corn, Tey a tod ‘eid ornpatbanaaiay indy iancne Toes Mar Coa Oct. 2014 13 7 36 DEM 2019/02/21 15:20:06 301639@9722D Somporn Udomphatthraphaisan 2019/02/21 15:20:06 301639@9722D Somporn UdPROTECTED Do Not Reproduce TOYOTA ENGINEERING STANDARD TSL2105G Table 2_ Fabrics with Flat Design Grade State of surface No change in state ‘Slight fiber Nuffing Fiber fuffing Fiber flufing and yam thinning ‘Yam breakage ‘Table'3 Fabrics with Sued@ike Design Grade State of surface 5 | No change in slate 4 Slight fiber entanglementin the direction Stabiasion. ‘3 Fiber entanglenientin the direction of abrasion. 2 ‘Significantly céfnarkable fiber entangleméntih the direction of abrasion 4 Base yams vgble ut Ther entanglement nd yam pul-ou cox” lheot < Fotos Sy mies a A SZ (State ofsurface™ No change in state ~ Fier breakage and sight yarn thinning ;NOR\slight pile fain the ditebtion of abrasion Fiber breakage and yar thinning “Or, pile fallin the difection of abrasi6ii’ Fiber breakage and significant yar thinning However, base yarns are nof visible.) ZL Base’Yame vb due fo yt inning end yarn pula) aes Ze Lie (8): In the: So eof pile breakage and fll )pvaluation's stall ba mass for each of "the state of L pilg breakage" and "the state a Bile alr, and the worst value shall be adopted for the _pxerall evaluation. ay <{( (Baap of evaluation) L Y 22 When "the state of pile breakage" is grade 3\and “the state of pile fall" is grade 4, the Zo grese of that abe shal be rade YN Rev. 3 Oct. 2014 TDEM 2019/02/21 15:20:06 301639@9722D Somporn Udomphatthraphaisan 2019/02/21 15:20:06 301639@9722D Somporn UdPROTECTED ‘Do Not Reproduce TOYOTA ENGINEERING STANDARD TSL2105G Supplementary evaluation for each failure mode> Table 5 Failure Mode D Table6 Failure Node Grade ae ed | Whitening due to fibrilation “change in gloss 5 No change in state No. chtangé in state 1 7 4 ‘Slight whitening tocally b Slignt cnange in gloss (C7 : ‘Slight whitening in the entire _, Sigh merease or sighdectease in abrasion portion “ gloss ba SAS 2 Clear whitening S[Glear changin ates © eae z Sgnieant whitening [S77 Sinica change ase Failure mode | Disappearance of pattems such as {\ Veo difference with non-abraded Grade emboss and print ‘> portion 5 No chang in state C SN ange in state 4 ‘Abrasion track in pattems Barely noticeable 3 Patter fading.” S\Ssighty noticeable 2 ajtial disappearance of pattems | Clear color difference 7 Samplste disappearance ot “I” sianticant color di 1 (aioe Significant color difference (3) Reporting’\\ Report fort Sabrasion for 00 eyo tions and that for 1000 revolutions. When two or Noms Trench ia evi ety ride eae “ew ety Sanne ee arin Sai bebe ~ a ey cca a Cen dated ‘tpt nu ear Rev. 3 Oct. 2014 1B) 36 TDEM 2019/02/21 15:20:06 301639@9722D Somporn Udomphatthraphaisan 2019/02/21 15:20:06 301639@9722D Somporn UdPROTECTED Do Not Reproduce TOYOTA ENGINEERING STANDARD TSL2105G 4.7 Surface Abrasion 4.7.1 Dry Surface Abrasion (1) Preparation of specimens specimen shall have a width of 70 mm and a length of 300.ninhin four directions ~/ length parallel to the warp, weft, normal bias and reverse bias directions of the fabri: However, if the prepared specimen has uniform texture and yairis and hus abrasion of each position with different texture and yarns cannot be tested due to the restriefions\of design (in ‘woven fabrios, for example), use more specimens sovthat every are {eiture nd yarn can be tested ne SS of 70 mm and a length of 300 mm,o the back ofthe specimen (2) Dry surface abrasion test NS VAX (a) Secure both ends of the specitnen ‘othe, testing equipmen nt. shown in Fig. 17 while paying attention not to cause any looseness, clamp specimen Cusniontng matertat (b) uneél aloadet9ee 0,098: Ny 000 and 10000 doutié rubs to the specimen with the brad over a distance of{40mm at arate of 60+ 10 rubsimin. Use separate specimen (for each test we \ s 2 Pile disarray which carpet ey recovered by stroking with hands, with scuffing but no pile pullzout_ <7 oN Tl ie didarray which cannot fe recovered. wih ie pullout, and scufing fe Repotiog (7 Repor the grade 6 abrasion, When ti er the wot “oS OSES 4.10 iting Regine 4.10.1 Method Ax iG nyggeton of specimesis SS, (a) Prepare two specimens Bach of 120-mminswth and 100 mm in length in two directions — with their length paralleHto the warp afd watt of ‘the fabric. direction a Note (11): Rubber pipe (a) Thickness (b) Lengths 180%mor (c) Quiet diameter: 31 mm (d) Diayheteh of curvature at ends: 4 mm (e)Mass-51/9 () Magness: 4225 pont (Refer to Section 5 forthe measurement method) Fee ee sseentimin| RW. a ee Oct. 2014 20 7 36 TDEM 10:06 301639@9722D Somporn UdPROTECTED Do Not Reproduce TOYOTA ENGINEERING STANDARD TSL2105G (6) Secure both edges ofthe specimen using adhesive tape of 18mm sath taking care not to hide the ends of the rubber pipe (Fig. 21). END) Specimen cotton th¥gad OX Fig. 21 KY (2) Piling test (a) Place a set of four specintens piepared as above int the Yevelving box" ofthe tester. Note (12): The revolving Bax is & ‘cGbe with internal dimensions of 230 mm in sides, and is ined wt cashes 28 shown HG 225. 02) clasp We cork sheets (a) Thickness) 30.2 mm: 50.25+0.03G/en° (c) Tensile strength: 980 KPa, (4) Compressibility:-40:t0:20-% after compression for 1 min under a load of 690 kPa (e) Compression magulus: at east 75 % at 1 min after the above load is removed (f) Particle size 40-46 20 mesh (g) Service limit Maximum 1500 h. When itis broken or worn out within this itwith a new one, Genauins hae aeareeenm a tema ene Rev. 3 ontremn de peaeb sees onto eae Sacer Sree hh en ier pm Tye ded {erty ih rw ce rer Capa cd eee 2s 36 DEM 2019/02/21 15:20:06 301639@9722D Somporn Udomphatthraphaisan 2019/02/21 15:20:06 301639@9722D Somporn Ud sang! Pge 2: E018PROTECTED ‘Do Not Reproduce TOYOTA ENGINEERING STANDARD TSL2105G (b) Carry out the test at a rate of 60:2 r/min for 10 h for woven fabrics and fond fabrics CXYY2 (©) Remove tne specimens fom the box and check he state of piling att evaluate the result as a grade according to Table 9. Table 8 Grade Definition —~ 5 [None nae 4 [Barely noticeable > 3 ‘Clear but not.remarkable: 2] Relatively extensive.” 1 Textensive. SS (6) Reporting N Report he worst esl of he our specs 4.10.2 Method 8 (1) Preparation of specimens \ : > (2) Prepare three specimens of 106 x 106 mm in the NaS * bias drecton ofthe fabri rubber, adhesive to.3 mgroesmaller areas along the four edges of the ero prevents yw Type B Fig. 23 (Unit: mm) Nom mage asain invent ciemerenin mage erect Sic ian Gon samen Rev. 3 ‘haan ent ea un oro ey nunnery, Tle Oct. 2014 ‘Ree nt tp wap nae Tee Capa 22 1 36 TDEM 2019/02/21 15:20:06 301639@9722D Somporn Udomphatthraphaisan 2019/02/21 15:20:06 301639@9722D Somporn UdPROTHOTED DoNot Reproduss | TOYOTA ENGINEERING STANDARD TSL2105G Remarks: 1.(1) Length of vanes: 121 mm (2) Gap between the tip of vanes and chloroprene sheets: 9.5 mm (3) Thickness of chloroprene sheets: 3 mm io (4) Length of chloroprene sheets: 452 mm (5) Hardness of chloroprene sheets: 47:3 points (Refer. method.) 2. Before using the chloroprene sheets, polish them using the‘ibrating san Sup bythe tester manufacturer and No.4/0 gamet paper {6 form a uniform roughtstface anid wash them. Basically, one face is used for 30 mitv/“After Both faces are‘used, gerierate a uniform rough surface again according f@:the above procedure. x ‘chigroprene sheets may be reused unl the thickness reduces 0.2.8 7hm. 2 Seatn 5 for the megsement Note (14): When cotton slver.is used report as such withthe test data. Cotton slvr: Use 25 mg ofthe Fing coon, EgYBtian Kamakbt eer equivalent fne cotton that is (6) Remove the specimens ror the machine and OS ‘Wi fuzz. Check the state of piling, de according fo able 0” Definition [None SS: Barely noticeable. Clear but not remarkable 2S | Relatively extefigive. Extensive 7 [NOTES Te mop lab wegen heme te mee tet “tererora creat Sin fe neem roti ee ay Rev. 3 ‘antes etude dco ecg in Thay eat dad Oct. 2014 DEM 2019/02/21 15:20:06 301639@9722D Sompom Udomphatthraphaisan 2019/02/21 15:20:06 301639@9722D Somporn UdPROTECTED Do Not Reproduce TOYOTA ENGINEERING STANDARD TSL2105G 4.10.3 Method C (1) Preparation of specimens (@) Prepare one specimen each with @ width of 70 mm and a length of 300m in two directions with its length parallel tothe warp and weft ofthe fabric However, ifthe texture or yarns vary depending on the part ofthe fabric due to the design, use more specinrens so that eve different texture and yarn can be tested. back of the specimen. (2) Piling test (b) Attach a sheet of sab urethane foam wih a with of 70mm and Iength of 208 em tothe Ce Ce (@) Secure both ends ofthe specimen to the tester show jn Fig. 17, an here is no looseness in the specimen. IRS (b) With a load applied tothe abradant" set io 9.83:0.1 N,abradthXspecimen over a distance Cf 140 mm, for 5000 reciprocationé.at a speed of 60: 10 rubsimin.) Note (15): As shown in Fig. 18,.thé abradant is a steel stock with'an R 10 mm abrading surface covered ith the clot specified in Table -2Section 3.6 of TSL2103G). (6) Check the front surface of the specimen for pills afte abradiig and determine and report in rade the deoree of abrasion acting to Table 10,°~ «< (c) Prepare the staining powder for the test Aaa ar mi the folowing ingens at the rate below, Ces oO ON Soil (taken from Kanto Loam Layer): 20:+0.2 g*Harticle diameter Of. aviodh em Concrete powder: 80:+0.8 g; Particle diameter of 1316 17 Hm Carbon black (powder): 0.140.001 \S . Average particle diameter shall be approximately 10 10 30 Hm: (2) Preparation of staining cloth Put 0.5 g of the staining powder fortest and 10 pieces of white cotton cloth (compliant with Section 3.5 of TSL2103G) in fetal Gan with a capacity.of Yb, “Place a cover on the can and shake itwell. Remove the Gaver and take the cloths ut gehily. Staining cloth may be prepared by putting 1.0,6°0 the stain powder for tést'and 20 pieces of white cotton cloth in a can with a capacity of 2 LS {NYS (3) Rubbing / Set the specimen to thelabrasion tester. (Apply. the specimen 20 double rubs withthe stain cloth prepared ae sheeted in 2) and change (ee agping cath wif another cycle completed with 20 daiiBte.rubs. ~ Repeat 30 cycies. \Retfove stains (by air or vacuum cleaner) every 5 cycles andreverse the sample Seeeheepecion for the tester. (4) Evaliation Q \ VAY Remave'he Specimen, from hich Bins were reniGvee, from the tester. Evaluate the stain (fasiree at tne center of the specitich of which stains were removed a # grade withthe gray - scale for discoloration an facing, and perfor Tye colorimety of stained portion. (18) Reporting SONS | epor the stain grades, 4.13 Seam Surface (1) Preparation of specimens =~" ( (@) Prepare pair of species ah wth a with of 300 mn anda length of 60 mm in four ‘directions >- with theicten@th parallel to thé warp) wet, normal bias, and reverse bias {XC adetons.” Prep endo numpgeat eben 0 tha al fe design pates canbe ~S evaluated Ie ing sliches are perpendeuar othe warp shall be n, and the direction in which the sewing stitches are in Rev. 3 eect ere trees Oxt. 2014 27 1-36 TDEM 2019/02/21 15:20:06 301639@9722D Somporn Udomphatthraphaisan 2019/02/21 15:20:06 301639@9722D Somporn UdPROTECTED Do Not Reproduce TOYOTA ENGINEERING STANDARD TSL2105G fof TSL21036). If A.3 mm min. cut out the specimen and sew it, and carry-cut the test without attaching Urethane foam to its back surface. Make sure that.tié both sides of margin is :{6idedbback so that the load is applied to (2) Test method a kX (a) Carry out a sutacerdeion test (same as, Section 4:7) 80 that the center ofthe abradant Contacts the cepiet of the seam margin....The-abfadant shall be covered with canvas. The abradant shallibe coveréd with canvas (Coinpiant with Section 3.6 of TSL2103G). The ‘number af abrasions. shall be 10000'double tubs. However, the test may be terminated when the specimen is-evaluated as fail while checking every 2000 double rubs during the test. (b) After the-test\$ completed, obsenve'the state of yarn pull-out of the seam, and evaluate pass of ik gccoridg to Tabi. Abthat time, seanvreakage shall not be evaluated. oy [SEvaldaton | : Z > [Pass “Thre Sho potion wheFe yams are pulled out by 0.8 Rim or mare {call 7 Yams are pulled out By.0:5.min or more it or more (3) Reporting / P Reportthe Syaluation resi (pas ‘or fail) for eat “aration. NOTES Tenet a a gad geno gb 2 ET | Bao SieeiesehaniancoraeSeattam Moowwnaies| Qt, 2014 “rruanparmarmse Tan he ape 28 1 36 DEM 2019/02/21 18:20:06 301639@9722D Somporn Udomphatthraphaisan 2019/02/21 15:20:06 301639@9722D Somporn UdPROTECTED Do Not Reproduce TOYOTA ENGINEERING STANDARD TSL2105G 4.14 Damage Resistance 4.14.1 Scratch Abrasion (1) Preparation of specimens (a) Prepare the specimens of 110 x 110 mm for all textures incl (0) Prepare a hole with a ciameter of 6 mm in the center of ach Specinien and achers i turn table ofthe scratch tester shown in Fig. 27 mount paper.) Horthe (ThaSoecmen sha be attest” > notation direction of the specimen (2) Testi inetnod- Rotate the turii table one tine with the load of 1.96. Nw Neuter width of 5. mm) and observe the ((Sefatched condition of the specimen (Fig. 28), --USe.a cutter that satisfies the shape shown in “fig. 28, (Ex. Taber $:20)~\Also, when the sariple ls Set, adjust the.cutter So that the lever becomes level according tothe thickness of the‘Saitiple. Wheéth the'ratation stops due to the uneven style surface, raise the tever.on sid Stat the test again. Mention iton the result and 190.05, Fig. 28 Cutter Shape (Unit: mm) NOTES Tewcpeelde ntl sala epg oneal cn ene nga "eep tl tasty Seager mi eons poe rae omeromaet stn ey ovine bribes th werk nema ric aetna, re Eieimescarciisetsmsnntawarcnaca™=emnm Poatnatont] | Oct, 2014 mE DEM 2019/02/21 15:20:06 301639@9722D Somporn Udomphatthraphaisan 2019/02/21 15:20:06 301639@9722D Somporn UdPROTECTED ‘Do Not Reproduce TOYOTA ENGINEERING STANDARD TSL2105G (8) Reporting Evaluate the yam stck-out and damaged onion of the texture as grades in@cb8idance with Table 12. Table 12, Grade Definition | No yam slick-out or texture breakage at allan. S 4 | Seurfing due o seratching but no yam stiok-out andiexture breakage” |) 3 koose yarn stick-out but not remarkable”) > Slight fiber breakage but not remarkable” 2 [Remarkable yam stick-out Remarkable yarn breakage _« 7 | Appreciable yarn stick-out <= = Yarn breakage and cover breakage. LN 4.14.2 Flutfing Resistance Test (Touch and Se Fastener) Method AN (1) Preparation of specimens > XS (a) Prepare a pair of specimens each with a width of 396(mm-and a length of 80 mm in four directions -- with their length paraliét to the warp,:weft~normal bias, and reverse bias directions, Prepare enough nutter bf specimens so that the\design patterns can be evaluated (©) Sew up each pair.of Specimenat 6 mm fron the both weft ends with their front surfaces facing inward". “Fold both Sides of the magin'back until the seam appears, (@) Attach specitied-uretigné foam "to the back surface. Note (20)aif te testing fabric is lgminated with the urethane foam of thickness of 1.3 mm min., JJgdt but the specimen and sd’ it, and carry out the test without attaching urethane “foam to its back surface: Make sure that the both sides of the margin is folded “balck so that the load is applied to the’seam evenly under abrasion. (an Prepare the hook side (hardet:side) of the Tou ouch and ‘Close Fastenet”’’. Use the nylon or polyester standard/Folch and Close Fastener withna width of 28 mm and a length of 50 mm, (21): Ex: US¢ polyester standard Magic’ Tape (A8693¥-7)ads by Kuraray Co., Ltd. SM {fi Fabie 13 ~ Definition: No change in state. Slight fiber fuffing <7 Slight fiber fuffing, but no woliceable abnormalities ofthe fabric, such as yarn stick-out, runneryandiyarn breakage ‘Significant fiber flufing due to stick-out or yam pult-out + [Pulkoutinibers and yams and significant abnormalities of the Tab, Such Bs runner. anid yar breakage (2) Reporting SS, Reporte eauaton grade for each decton Sey werner cement Rev. 3 “isnt es st Sv lly whoa er Obi, hl eb ‘Ror ogarturaar wicca Taran ap Oct. 2014 30 7 36 TDEM 2019/02/21 15:20:06 301639@9722D Somporn Udomphatthraphaisan 2019/02/21 15:20:06 301639@9722D Somporn UdPROTECTED ‘Do Not Reproduce TOYOTA ENGINEERING STANDARD TSL2105G 4.14.3 Fluffing Resistance Test (Touch and Close Fastener) Method B (1) Preparation of specimens a (a) Prepare specimens each with a width of 70 mm and a length of 300 init ind directions —with their length parallel to the warp, weft, normal bias, and reverSe Bias directions, However, if the prepared specimen has uniform texture and yams and. thus abrasion on each position with different texture and yarns cannot be tested due to the’ /restictions: Of design, use nore specimens so that every different texture and yarn car'be tested. At this timéin the case of ‘woven fabrics with backing, the test shall be conducted witty a ‘specimen wifi lower imit value of manufacturing tolerance of backing resin afméunt < WX. (b) Prepare the hook side (harder side) of Touch and Close Fastener*“Use the nylon or polyester standard Touch and Close. Fest ‘a width of 25 5 mien 3 ‘jength of 50 mm. (2) Test method \S (a) Carry out the surface abrasion test (Section 4. ne so that the-centér ofthe abradant contacts, the center of the specimen. _Alath tie Touch and Close Fastenerfo the abradant. The number of abrasions shall b@15 double fubbings. (b) After the testis completed) observe the condition of the suifaée, and evaluate it according to (a) Prone specimens each\ with }'a.width of 330 mm and a length of 200 mm in two directions fromverticat direction and\ateraldrection. Pregte enough number ofthe specimens so that the Patterns can be evaluated.” Definition of vera direction andlateral direction shall be a8 epecified in Fig. 29. TIN i (en at 26:1 mm in the ¢éa6é pbwoven fabrids. and at 302.5 mm in the (a) Set the Spediniehs to the drut of th tester wile front euface facing outward. ICI Mace Tester spéeified in AST D3938' shall be used. Mass of the mace shall be 160 9. (0) Adjust the position of cdnfact using the gage docornpanying the tester. {@) Remove te specinien ster spinning the drum) 600 times. Atthis ime, evaluation shall be “cared out in forward and reverse, tect with espect to vertical and letra rections. (Ca) Reporting valvate the specimen as 3 grade by dompaing it with the standard samples of Clin the observing box. Report the worst: cohen specimens for vertical and lateral directions. [NOTES Therwpent hase! al drab the loving casey gations panther ie ada "prep el Sa eg napa op ee ie ey Rev. 3 ‘ioe Et sd sore deci ee Ceti, Thy in Sod nw porinpat osm ain pty widen price wate comet cf Tita Mitr Cerin, : Oct. 2014 aT a6 TDEM 2019/02/21 15:20:06 301639@9722D Somporn Udomphatthraphaisan 2019/02/21 15:20:06 301638@9722D Somporn UdPROTECTED Do Not Reproduce TOYOTA ENGINEERING STANDARD TSL2105G j— Fabric surtace ~ HO11 dirdetton, 2 Rerepsr lady Seip cmt a Cape apt ss rd eee ey Rev. 3 “Torok econ sl esa eer acdc Tater Oi, Tey shal te dad ‘set py thn eens Tora oc eone 82 7 36 TDEM 2019/02/21 1:20:06 301639@9722D Somporn Udomphatthraphaisan 2019/02/21 15:20:06 301639@9722D Somporn UdPROTECTED Do Not Reproduce TOYOTA ENGINEERING STANDARD TSL2105G 4.18 Calcium Chloride Dropping Test (1) Preparation of specimens Prepare 2 mass% solution of calcium chloride and a specimen of 309% 300 in. (2) Calcium chloride dropping test eX (a) Drop 0.3 mL of the calcium chloride solution in the center area on the Siirface of spstimen. Then put itin the drier at 80 °C and dry it for 30 min. (Ate taking it out from the dri) crumple the part in which the calcium chloride solution s dropped 10 times nye (b) Repeat the above operation 3 times, (¢)Obsone the surface conden of specimen. ENG (3) Reporting SSX Report discoloration, whitening and adhesion ote BNO 4.16 Thread Pull-Out Strength Test A (1) Preparation of specimens os (a) Prepare specimen of 15 (b) Select one thread to measure the pull-out strength. “Unwisave the thread by approximately 25 mm from its end aiitaf the woven fabric. (c) Cut the thread at the length of 100 mm. (Fig:30}, 100 mm from (resynwWoVer positon to have the pull-out length \(2) Thwead pul-put stength teat a) Using the upper chuck of the:tensile taster clamp the thread unwoven out of the woven fabric. // — (b) Using the lower chuck of é position where the thréaa is cut, tensile ¥estér, clamp the specimen at the position lower than the (6) Record the curve of lonatign load on the recording chart at the tensie speed of 40 mminin (@) Reporting Report the még pu-ut load fom the curve of elongation and load. Visually observ the inital pul-ot the thread and ind the elongation of trea rom te curve of elongation and load." (/ Za See ee nemtininte| ROY. Saracens genie eee eee Fiona alae stant inser ae Sma, Tyee eh ‘eens iret par miner Terrapin i Oe 2 38 36 TDEM 2019/02/21 18:20:06 301639@9722D Somporn Udomphatthraphaisan 2019/02/21 15:20:06 301639@9722D Somporn UdDo Not Reproduce TOYOTA ENGINEERING STANDARD TSL2105G 4.17 Hemmed Spot Test (1) Preparation of specimens \ (2) Prepare 2 specimens of 300 x 300 mm. oN (b) Attach a sheet of urethane foam to the back of the specimens aiid fix thé 4 comers with a stapler. Use a sheet of urethane foam specified in Section\3.10 of TSL21036. ihe case of laminated product with urethane foam witha thickngss oft Sima¥ or more, conduct the-test without attaching a sheet of urethane foam tothe backside: (2) Hemmed spot test ee VWASS (@) Pace the specimens on te fat able and dof 8 Lot dtl watet at Rermalempeeture (23 °C) and hot water (100 °C) in the Iga of spgcimens. Use Gistledwater compliant with Section 3.4 of TSL2103G. is (b) Leave the specimens at room temperature for Ban to ary. (3) Reporting A Report if there is any hemmed or. (1) Specimen Basically, use a specitien Wit 12 fin, "When the thickness is fess than 12 mm, pile a number of specimens to a thickriess of at least 12 mm whenever practicable. Polish he surface of he specimen tobe eased”? its nt smooth Note (22): The menaurel! surface of tha specimisn must be large enough ta accommodate the Poase ofthtester. «(OS (2) Testnsiramesit\ WO Aan example atthe test ins@ument She Type A spring hardness tester shown in Fig. 31. When tne base ofthe tester come’ into contact with tha specimen, the indenter protruding from the’base through the central hole ‘and supported-by-a.spring is pushed in by the specimen. The arenas is indeatd en he scle™ fh ese. the distanee of ndente dslacement NOTES Theil irate rng bey digas anna See aman] RAV. See a ae rene oem ee lear eT rapa. Tey lta da Oct. 2014 ‘Serer ud pat wept Capes 3A 1 36 TDEM 2019/02/21 15:20:06 301639@9722D Somporn Udomphatthraphaisan 2019/02/21 15:20:06 301639@9722D Somporn UdPROTEOTED Do Not Reproduce] TOYOTA ENGINEERING STANDARD TSL2105G Indentez Notes: ( (23) The base of the tester‘iist be a flat plane wt in Fig. 31, The(dlansterf the hole mustbes10 mim min (24) The tolerange-of the Epnvetsion curve (Fig: 32) which shows the relationships between the indication, ok indeiter displacement’ and the force of the spring must be within :0.07 N, In alton there shust be no play between the movement of the indenter and the eas ‘Proteusion of Andentex from base (=m) Bass ss 254 JP ag sag 8879 Fig. 32 Note (25): The idea be made ofa material hats hard to wear out or get rust. The sHape and. dispensions must be as shown in Fig. 33. The indenter must be poshidned precisely in the centr ofthe hole ofthe base, must protrude frm the “ase by.2.54:0.05 mm when the indication is zero, and must be in the same level \ a the base plane when the indication is 100 NOMS Raph el dt bin ob pnp mc eg cl ety ge rene oT i Capt ee enero ana eer Rev. 3 ‘Fas ern eo eed asco sere, Ty ted el rte tar pr whee ere cre Tornoe Cope Oct, 2014 35 / 36 DEM 2019/02/21 15:20:06 301639@9722D Somporn Udomphatthraphaisan 2019/02/21 15:20:06 301638@9722D Somporn UdPROTECTED Do Not Reproduce TOYOTA ENGINEERING STANDARD TSL2105G 3540.25" (3) Test method Hold the tester in a vertical position, “Apply the base ofthe ester to the specimen, taking care that the indenter is perpéfdicblar 16 the measured surface of the specimen, and immediately read the indication to tind the hafdness ofthe specimen” When reading the indication with a olay after the testé'’s bas® contacts the specimen, itis recommended to use an appropriate device that maintains the tester in a position Such that the indenter becomes perpendicular to the measured surface of, the Specimen before. the fest. _ In this case. press the tester with a load of BBN perpendclertite crescent the indication Applicable ‘Standards a ‘Sk "46006" 21036 & L2i04G, 3 Asien > ial quality © ASTM D3884/ Buide for. Abas : Doubiege vena. Test Method {for Snagging, Rédistance 6 Fabrics (Mace) "Sumer ny eigen cones ar pana Sea isd ey Rev. 3 ‘Soe ncn an pacil Oreok ond derstood ‘iol rent Tey ats Oct. 2014 36 / 36 TDEM 2019/02/21 15:20:06 301639@9722D Somporn Udomphatthraphaisan 2019/02/21 15:20:06 301639@9722D Somporn Ud