PROTECTED Do Not Reproduce NO.: TSL3600G . TITLE: Carpet materials CLASS: C2 Established/Revised: This standard has been‘ (eiised ‘39 fesult of thet following haiges:- (1) descriptions in Tables : ale have been | reviewed, Y 5 (2) criteria for glass foagi ip (3) criteria for smell test (4) criteria for at stear test have been oes and (5) test motieds colar fastness to fight have been adda Prepared and Written by: Design Quality Innovation Div. Organic Material Dept. TOYOTA MOTOR CORPORATION, Material Development Div. Copyright © TOYOTA MOTOR CORPORATION TMAP-EM 2016/05/16 16:10:22 301439@9722D Narumon Janyaniwat 2016/05/16 16:10:22 301439@9722D Narumon Janyaniwat 2PROTECTED ‘Do Not Reproduce TOYOTA ENGINEERING STANDARD TSL3600G C2 Carpet materials 1. Scope This standard covers the test methods for and performance of éarpét matsals (hereinafter referred to a8 "carpets" for automobiles. The parts made of materials pibvided by tis stander shall conform 10 prohibitions and restrictions for substances of environmental concém in TSZO001G:Exempt uses 2. Classification and Indication Classification of carpets are as shown in Table 1 class | Mota code aa . resistance [2 [rsttos athe cet Se | S86" = TSLsaooTe cf Reaie pnaee] pavecyite Ragared TS(6006-187 cipal MS Not requed s.3600628; Tunes oe (Pin Tbk > aan 2 - ~ polydervate Ts1og00828 Neate mneieg [nS ee | coating 7 F Wager 3k TsLgbaege {feccoret_| nomten tato | 3 [ezpstseanea5 —] Seat back. Need bunched 7 = ~ Raqued sLssg0e 287 | surg capat Not eau (1) Materials for: stedGtor shal be either of Gaver ‘or filament yarn such as nylon fibers, Bolypropyiené-ibers and polyester eS The faterial tobe used shall be specified onthe drawing, SY” : (2) The base fabtie Shall be woven Sino} woven cloth made of fibers such as polyester fibers and polypropytene fibers. J =\S=” @LThe type-oT resin shallbe identified by the suffix given in Table 2. (High abrasion resistante {8 not required” is specified under the "preconditions that accessory mat = ig:provided", which is spectfitally the case where the following @ to @) are all satisfied. SO Heel padis tot provided ~2@ Only destined for Japan @ Itis expected that the accessory mat, footrest pad, etc. can protect the range where the heel feaghes tie "High abrasion resistance is required” is applied in cases such as "the accessory mat is not provided", the cafpet can be stepped on repeatedly’, and "the footrest pad is not provided" (5) Abbreviation for styrene butadiene rubber. "reed cng ne oe Op oe mmc sean hy Rev. 10 Thal ot ac ce ne pa Gap, Thy a ter Nov. 2014 ‘Reet cw parte na Mee 1/36 TMAP-EM | 2016/05/16 16:10:22 301439@9722D Narumon Janyaniwat 2016/05/16 16:10:22 301439@9722D Narumon Janyaniwat 2PROTECTE TOYOTA ENGINEERING STANDARD TSL3600G Do Not Reproduce Table 2 Principal material Polyethylene resin Vinyl acetate resin or olefin base resin + filer Mixture with chip-recycled material Marking example TSL3600G-1/.P (tuted carpet for flor, backing ‘TSL3600G-1A (tufted carpet for floor, no backing). 3. Quality ‘ Carpets shall have a pattern and tone mafching the standard color gaf%p10, Carpets shall be free of abnormailties detifénta\ in appearance, Suich as fabric defects resulting from ‘weaving, pile pull-out, color irregularity.or Stains, and shall be‘cut sewed and formed into the dimension and shape specified othe drawing. The forméd-carpets shall be free from uneven ‘Tho backing shal be evenlfansclosely applied without uniésessary fuss" adaltion, carpets for tim surfaces tobe high-requisncy welded shal nat ontain srerkindiiog ‘components 4 Test items, The test items (1) Mass. £ (2) Thickness > (3)-Tengie &ivength (4) Tear'strength 245) ‘abet abrasion (a) Stringiness “(B) Abrasion teéf an abrasion loss -- Section 7.5.2 (6) Heat shrinkage Percent change Section 7.6 (7) Rigicity ==> Section 7.7 (8) Tensile stength after heating Section 7.8 (9) Ghango in length between gaieé ater heating Section 7.9 440) lasiniabiity —— - Section 7.10 __(14)Gless fogging > Section 7.11 SS 42)Sinel ya (43) Color fastness toa rocking ~ (a) Method A—— (b) Methoa.8 ——— (14) Outdear ‘expesure (18)Colorfastriess to light (a) Method A Xenon lamp (Atlas Ci35W) (b) Method 8 Xenon lamp (Suga SC-700FT) — Section 7.152 (c) Method C Xenon lamp (Shimazu (HERAEUS) XW-1200) --—- Section 7.15.3 (@) Method D UV carbon are fade meter — ———~- Section 7.18.4 (e) Method E Xenon lamp (Atlas Ci4000) Section 7.155 (f) Method F Xenon lamp (Suga SX75) ~ — Section 7.15.6 Section 7.14 ———~ Section 7.15.1 Fee ee mnscitn] Rav. 10 Nov. 2014 TMAP-EM 2016/05/16 16:10:22 301439@9722D Narumon Janyaniwat 2016/05/16 16:10:22 301439@9722D Narumon Janyaniwat 2PROTECTED Do Not Reproduce TOYOTA ENGINEERING STANDARD TSL3600G (16) Light aging resistance (2) Method A Xenon lamp (Attas Ci35W) (b) Method B_ Xenon lamp (Suga SC-700FT) (c) Method C Xenon lamp (Shimazu HERAEUS) XW-1200) (* (@) Method D UV carbon are fade meter - {@) Method € Xenon lamp (Atlas C4000) A (®) Method F Xenon lamp (Suga $X75) 5. Performance Section 7. Case Testi a Blass gh peter aang Tsknese re) Z2 species ining Tons sensi ZEA mm] CZ 7a TT Tas tength Ni) (terence)_— Ba — Ty [stringing Sas rade Sr eave waa crabove pis Gans tines cratow | “| 300 Grade 3 | Grade 2 times arabove |orabove | Taro oy 720 = ( (Reference ax Heat oekagn ox 22 | 1.0 mex 2.0max i Ra Sarena a Tens tena or bostng ceo a = —— XC | Srenainatao = SSN stomation §) 2 Change footer gages er —— Sei ool NO ' Fammabity | galt 7 TasacToo Gann barr ara Unser 100 oe [iets “a Glass Jogging” (34) od B and Seite maths sami TT ns al ie ii ny dip ea “The open ul Sar shige fire or mtu to Tipets Marr pert Wapppetat, docunens ca a ist wen they Rev. 10 ‘Tichipimnnay su bariemie hte entree an Renna wuss none aeek nom Ty a nd itera ut br te protec aaron Nev eee 37 36 TMAP-EM 2016/05/16 16:10:22 301439@9722D Narumon Janyaniwat 2016/05/16 16:10:22 301439@9722D Narumon Janyaniwat 21 ‘wnPROTECTED Do Not Reproduce TOYOTA ENGINEERING STANDARD TSL3600G Table 3 (Continued) Tass 7 Testtom ATICE OF —— ian ory | Desres of (ott, | plessaniness! over tine) | unpleasantness a Nature “tg aan mae inns max z wer [Degree af ae (iii, | pleasoninesst ann overtime) | unplessaniness oO Nature F ia Tay Oma neni eae Water [Degree of Smell | exracton | pleasaniness! (type 1A) | unpleasantness Nature. Intensity 3a water [Degree of aS iP Ann alain Tey LOM SS ma extraction | pleasantness! (ype 2A) | unsleasaniness Nature z Intensity << water [Degree of cedracton | pleasanincsal. (ype 28) | unplessanines® Nature sor gpaRe TS a Baim ‘Change in olor fading Grade 4or above 7 Bigcoloralen Grade 4 or above \ Fading: Grade 3 orabove Color fasinass sf (Grade) N\ /F-~ Dabtiration: Grade 3 or above (6) Bp for cut-pile tiifted J caipet (7) Conduct tnkeeegh to either Method A, or 8 aa ‘composite method (2 types). \ 6. Geral Fst Congiions » “Git Standard Enviromental Conditions for Tests Uiless otherise-specifiad, all the items are to be tested under the standard conditions of 23:2 °C. in temperature and, 50:5 % in relative humidity. When the laboratory cannot be maintained under the stayidard Brivicanmental conditions, the temperature and humidity atthe time of test shall be reported along vith the test resi 6.2 Standard Conditions for Specimen ‘The specimen shall be let stand in the laboratory maintained under the standard environmental conditions for at least 24 h. ae ani tn a ne ly ena ae Nov. 2014 TMAP-EM 2016/05/16 16:10:22 301439@9722D Narumon Janyaniwat 2016/05/16 16:10:22 301439@9722D Narumon Janyaniwat 2(PROTECTED ‘Do Not Reproduce TOYOTA ENGINEERING STANDARD TSL3600G 6.3 Preparation of Specimen Unless otherwise specified, the specimen should be taken from the pra a as been made Linder specified processes and is laid over the flat surface such as yeticle floor. Before the test, remove felis, silencer pad, wadding etc. added during or after the forming.pro6ass. Ifthe testis ‘conducted using only the face fabric of the carpet before moldig, orfitis dificult to,take the product that had been made under specified processes, the specimen which had Been prepare under similar consitions may be used. In that case, report itwith the fest fesults. The product here tonsists of the face fabric ofthe carpet before molding and peelng-résistant.back coating layer, which had undergone the formingiheating processes. The director of Vie product, whatever the fype iti, shall be called as "lengthwise" referring tothe tufting of néedle-bunching direction’ refering tothe direction perpenccular tothe lengthwise girecton, 7. Test Methods 7.1 Mass (1) Preparation of specimen, Cut tree specimens ba 2804 molding. (2) Measurement of fas. (@) Measure thé mass ofeach specimen {6 Proves 0.1 of () Multiply the measured mass by ‘oan ss the prod 72 Tees Ss (0) Preparation of speciméh molding. = (2) Measurement eksss { fj “(a) Place a Specitign 60 x 50 iin ich 6na flat table. Place a glass plate” 60x 60 mm in dint@nsion, (425 g) onto the sietimeis6 that the load (mass) of glass plate is distributed every ove ne spodinen noke8: Adust te fotalmass ofthe glass plate to 125 9 by placing suitable weight (7 Howeve) a vomipression tester may be used instead. (The compressive load on > te sped al be 420 Nin) N Se 10 satan n measste the clearance between the flat table and the glass plate at the center of gach four sides. | The'average of 4 measured values shall be regarded as the thickness. (3) Reporting of results Report thé average of measured values for three specimens as the result. Rev. 10 ttnhsrapat cunt paryweneparertncrecTonarcapaaan: renee aFaatieet rae TMAP-EM 2016/05/16 16:10:22 301439@9722D Narumon Janyaniwat 2016/05/16 16:10:22 301439@9722D Narumon Janyaniwat 2PROTECTED Do Not Reproduce TOYOTA ENGINEERING STANDARD TSL3600G 7.8 Tensile Strength (1) Preparation of specimen Sample three specimens each with a width of 100 mm and lengi ‘With the length parallel to the warp and welt of the fabric. (2) Measurement of tensile strength 70 min two crections: (a) Set a specimen onto a constantrate-f-extensiontenslf Geter atte clampltg:positons specified in Fig. 1. Both upper and lower jaws shall-have the:minimum dimensions of 25.4 x 25.4 mm on the side of specimen surface and.61%25.4 mm on the backside)af specimen. (b) Conduct the test at the crosshead speed of 200 vfi/min, and measure\the Idad'to the specimen rupture in Ni25.4 mm. ASS (3) Reporting of results \ oe Report the minimum and average tensile strength of three specimens (i rupture), for warp and weft drection® respectively, as the result 8 jad to the specimen Back jaw of -- per _¢lamb./ Frontjan of per clang Back iow of lover laa) lover plead} Front jav of lover clamp NOTES Tse icant dani ce ent ere can hn ly nang rtm Fe pat fon acorn id wn hy Rey. 10 Tenn ml nbn eh nd ooo ar Coin, Tey tbe ond viceroy ta an cna oe Se ope Nov. 2014 6 / 36 ‘TMAP-EM 2016/05/16 16:10:22 301439@9722D Narumon Janyaniwat 2016/05/16 16:10:22 301439@9722D Narumon Janyaniwat 21PROTECTED: Do Not Reproduce TOYOTA ENGINEERING STANDARD TSL3600G 74 Tear Strength (1) Preparation of specimen (a) Sample three specimens each with 2 width of 50 mm and lena ch 0, fin two directions: With the length parallel to the warp and weft ofthe fabric. (b) Cuta 50-mm sit ongthwise in each specimen, starting the Gene of one ofthe short edges. (2) Measurement of tear strength g 2 (a) Set the specimen onto a constant-rate-of-« extension tensile te8ter as shown nPO2, ‘Yb T8AF the specimen 6f tne éreSshead spe “yiieasure the a Note (9): SeaSteton of uaa ue Praernion the average of peak loads (values) from np ecorded chaltasstownin Fig. 3. Rev. 10 a ne] Nov. 2004 71 36 TMAP-EM | 2016/05/16 16:10:22 301439@9722D Narumon Janyaniwat 2016/05/16 16:10:22 301439@9722D Narumon Janyaniwat 21PROTECTED ‘Do Not Reproduce TOYOTA ENGI INEERING STANDARD TSL3600G ao Report the minimum and aiérage value of threg apis, for wi and weft directions respectively, as theteahstrenath. ‘(al Prepate a Specimen with’ “ee of ‘2p foreach olor. ((6) Nake a tole ‘approximately a min in dianyet ) Tabérabrasion test (a)Set the specimei ita-e-rotary abraser Specified in 6.1 of ASTM D3884 (bpUsing a CS #10 abrasive noel h Fade the specimen by rotating the specimen holder 300, 7 times ne eee of ON. before each test, The wheel shall be ground unt itis flat (Fig. 4), NOTES Teapot et a ae eg ely psn engi See ee een amano] Rev. 1D SSresemhatagemncenaatesce tn atemeen) | Nov, 2014 a7 TMAP-EM 2016/05/16 16:10:22 301439@9722D Narumon Janyaniwat 2016/05/16 16:10:22 301439@9722D Narumon Janyaniwat 2PROTECTED DoNot Reproduce] TOYOTA ENGINEERING STANDARD TSL3600G Cross section of abrasive whee! (€) Observe and grade the level of surface abrasion of the spétimen using the oriteria set forth in Table 4 and the appearance Standard. (3) Reporting of results Report the test results parade. > Barely noticeable 7 Zz Cleary néticeable but hot substantial Relatively extensive Extensive (3) Prepare specimens with a diamétef of 120 mmm for each color. (0) Make a tole’ approximately 6:min ig Gianieter in the center of the specimens. (0) In thercase of cut pile tufted carpet, wneasure the mass (Xs) of the specimens after the test in grant t8 thrsé decimal places. (2) Abrasion tear OUR (3) Reporting of results, ee \ Report the.dbragion loss and gr Needle punched carpet (Class.5 Class 4 Z No abrasion Is observed at al hay de WY, ‘Abrasion is sightly ob streak salty vib bunt coneicususy/_|Abeson sso observed but not Rode ‘ . ‘Abrasion is observed but a diferent layers | Class 3 | Stepitigabieusly visible Rutnéhonsbicuous. | hor vsible fom the design surface, | Clase 2, Appearance is obvicusly/deqraded such as basis | Abrasion reaches diferent ayer, but the SS */{materiat being visible and stieak disappearing. | material is not penetrated. Giass4 | A aiferent layer is visible: The material is penetrated and fom: SS WAY Rev. 10 Nov. 2014 ‘TMAP-EM 2016/05/16 16:10:22 301439@9722D Narumon Janyaniwat 2016/05/16 16:10:22 301439@9722D Narumon Janyaniwat 2PROTECTED Do Not Reproduce TOYOTA ENGINEERING STANDARD TSL3600G 7.6 Heat Shrinkage (1) Preparation of specimen (a) Preparation two specimens 260 x 250 mm in dimension. fabric respectively, at 100 mm intervals on each specimign (c) Measure the length of each line [Fig. 6-(b)] and take it ah (2) Calculation of heat shrinkage 5° (2) Lot stand the specimen horizontal" in a oto 21802 Note (12): Specimens shall be placed feng up (6) Remove the specimen fom the thermostat and dbalt down atrobm Yomperature. Then, measure the dimensions of the specimen at the same laced as SR (1) (c) and take them as 4 6 as the average of the changes in nd weft ofthe fabric respectively. ESTE eae er] Rov. 10 Se ersten eee trated! Nov, 2014 i | 36 TMAP-EM 2016/05/16 16:10:22 301439@9722D Narumon Janyaniwat 2016/05/16 16:10:22 301489@9722D Narumon Janyaniwat 2PROTECTED ‘Do Not Reproduce TOYOTA ENGINEERING STANDARD TSL3600G (3) Reporting of results oy Reporte large of he values obtained fom two specimens as heres or vei dimensions (length and width) parallel to the warp and weft of the fabric. SW - @ where, Ti stance between bas nes befor the test (hij LL: distance between base lines after the test jinm)s Fig. 6-(b) "evepent al acly segregate i tay Rev. 10 "Trova nc es tel cetyl cao stn. Thy hat ei ‘eblearnpet en Gry waren sae ea er Capen oe Nov. 2014 2136 ‘TMAP-EM 2016/05/16 16:10:22 301439@9722D Narumon Janyaniwat 2016/05/16 16:10:22 301439@9722D Narumon Janyaniwat 2¢PROTECTED Do Not Reproduce ] TOYOTA ENGINEERING STANDARD TSL3600G 7.7 Rigidity (1) Preparation of specimen (2) As shown in Fig. 7, cut out the specimens from the fabric, leaving & mardi af 200 mm min, along the both side edges and 1000 mm min, along the fnished edges” Cut out he specimens from varied locations (., at locations that af olghly he same distance apart from each other) in a direction parallel to the warp of the face fabric before misiding (b) Test specimen shall be 20 mm wide and 80 mmong> => ye (c) Sample five specimens in directions parallel thé warp and welt of the f bog tespectvely See saeamomey]| Rev. 10 Sa eee akeeemh ce tan nenrne mde norinpast oan a party tot pcr ween cnt of Tea Me Capen Nov. 2014 BT TMAP-EM 2016/05/16 16:10:22 301439@9722D Narumon Janyaniwat 2016/05/16 16:10:22 301439@9722D Narumon Janyaniwat 2(PROTECTED Do Not Reproduce TOYOTA ENGINEERING STANDARD TSL3600G (2) Test method (2) A constant-rate-of-extension tensile tester and a loop compression tevide (consisted of a Specimen clamp and compression head ilustated in Fig. 8) shallbe used the testing apparatus. (0) Fix bottrends the oo inthe ‘gecimen clanifiby 10 mnwith the carpet surface facing j updiareh ompress the loops’al the rate of 50 mm/min until the point of the ‘edinpréssion head is 10 mm.in sta from ye pec Yelamp (or the position specified in Fig ah G Specimen Speciven clanp Fig. 9 (Unit: mm) See ee staat] Rev. 10 SSSA waren] Nyy and wT 8 MAP-EM 2016/05/16 16:10:22 301438@9722D Narumon Janyaniwat 2016/05/16 16:10:22 301439@9722D Narumon Janyaniwat 2( ep ae 8: nePROTECTED Do Not Reproduce TOYOTA ENGINEERING STANDARD TSL3600G (6) The rigidity value ofthe carpet shal be expressed by the peak load obtained {tom the load-compression curve (Fig. 10). 0 Load (2) Reporting ot reife S\S2 Report the test @ “ maximuit load for spséimeis sampled in Warp Wiredtion bi mayimum load for seecimjans samplodin wat ecton _Nalues shall be tie avetage of medsur Zairections, 7.8 Tensile sifendin alter Heating (1) Preparation of speciman <>. (6) As shown in Fig, 1, cut ou the specimens from the fabri, leaving a margin of 60 mm min, atti the both side exes sind 1000 mm min, along the finished edges. Cut out the <= specimens ftom vefiéeHocations (i., at locations that are roughly the same distance apart ‘trom each iter) in a direction parallel to the warp ofthe face fabric before molding Y (b) The ‘Specitnen ‘shall be 150 x 100 mm in dimension. (©) Sample twe}ve specimens (f aot possible, maximum number that can be sampled) in (Girgétions parallel tothe warp and weft ofthe fabric, respectively. Seaee eee ee cemrimey] Rav. 10 shicunmorsimmecninaktea mermen tree] Noy, 2014 wT TMAP-EM 2016/05/16 16:10:22 301439@9722D Narumon Janyaniwat 2016/05/16 16:10:22 301439@9722D Narumon Janyaniwat 2PROTECTED Do Not Reproduce TOYOTA ENGINEERING STANDARD TSL3600G 350 ae oo ca FB 11 (Unit gn (2) Test method \ (Let tae ners onace asta 2 8 opted ep turd for min TH8 teinperature snatibe seeriy specified since) *hesmolding temperature varies ‘carding tothe type of vehicle or carpe Note (13); a NOY (b) inpleiatey after removing the spedinen fron uel ‘éamp the specimen into the jaws ~of a cohstant-rate-of extéision tensile tester at the:postions specified in Fig, 12. Both upper “atid lower jaws shall fave the minimum dimerisions of 25.4 x 25.4 mm on the front side (side \of he specimen surface) gnd 51 x25.4:miron the back side (back side of the specimen). 1 ‘Conduct the test ofthe specimen 30.s\after its removal from the furnace, ‘{d) Conduct the testat the crosshead ene 200 mmimin (3) Reporting of results > (a) Measure the gieximum lo6é (N28 ann} 16 the specimen rupture, in both directions parallel to therm and wet of he {abies andl report the minimum and average of all measured values. \ Wales, Ses <= e) Measure ttoad af hich the specimen is elongated by 30 %, in both directions parallel to the watp and Weft af he fabric, and report the minimum and average of al measured values. Rev. 10 Nov. 2014 MAP-EM 2016/05/16 16:10:22 301439@9722D Narumon Janyaniwat 2016/05/16 16:10:22 301439@9722D Narumon Janyaniwat 2PROTECTED Do Not Reproduce TOYOTA ENGINEERING STANDARD TSL3600G Back Joe of upper clasp 7.9. Change In Lengtfpetween ages after Hof (1) Preparation.of speciniem Same a (1 Sation 78 \ (2) Testimethed_)” Ye Sam as (2) 8FSeotion 7.8, 7 (3)-Reporting of results, \Pullthe specimen untiljtis: ioigated by 60%. Meaddie the distance between the bench marks atthe part with the maximum elongatios fi formula (4), “ TAD Fiammansg Conduc.he tet in cordance with TSMOS006. NOTE Then ciel ha nie tori ty Alpin pn erence hp al ty tener ec oe ie npn pr a! i ery sesame ed om come eae ec ‘tal nt ai a san mea enrol ‘Sopa att rw a ier pa Rev. 10 Nov. 2014 1 / 36 TMAP-EM | 2016/08/16 16:10:22 301439@9722D Narumon Janyaniwat 2016/05/16 16:10:22 301439@9722D Narumon Janyaniwat 21PROT Do Not Reproduce TOYOTA ENGINEERING STANDARD TSL3600G 7.11 Glass Fogging Conduct 2 types of tests according to elther Method Aor Method B specified in TSM05096 and composite method. However, the test temperature shall be as set forth Table’6.- Table 6 ‘Applicable portion Floor, Trim surface ‘Deck surface, Rr seat back surface 7.42 Smell w Conduetthetestin accordance wth TSMDSQSG. For ter extragion es instructions on drawing separately. {Co < ‘Applicable portion Temperature (©) ¢C ‘Sample size (em) Deck Rr seat back ae ANC 7.13.4 Methsd\a a & \ (1) Préparatior of specimen > FX\ ‘{a) The specimen shal be 80'fim wide and 250 Yong. \epetitied colors:-\\./ (bpPrepare one white vation cloth 565/50 inn) jn dimension for each specimen. (2) Test method fot caldsfasiness to dty erockinig // (@) Securely fi the specimen Gna the eroékméter shown in Fig. 13, taking care not to cause any slackshing.) Double coated adhesive ‘tape wil be helpful for frm setting (b) Gover the derasion shifate the abradant with a white cotton cloth and securely fx with the (Attached iia. Y YS) 6) tile applying the toad of-1.46 N by placing the weight attached tothe crockmeter onto the oN abiradant, abrade thé specimen for 100 times, counting one reciprocation as one abrasion, Soyer the digtange of 100 mm, The abradant shall move back and forth atthe rate of 30 SS reciprovations pes minute (@) Aftet the ta, remove the white cotton cloth from the abradant and check for the degree of ‘ial Prepare one specimen for every (e} Evaluate th degree of staining on the white cotton cloth using the Gray Scale for Staining specified in JIS L 0805 or ISO 105-A03 and indicate by the grade. If, however, the white cottén cloth is stained in color, check the degree of staining for individual tones, and evaluate as the grade using the Color Scale for Staining, NIT mapa tnt a rae ng ey een melt “payer ont pine em ce an wh oy Rev. 10 ‘sesh mony rerun i end anne we “Thorn cole cal eel esa nascent eso get, Thy a et hd ‘Beer pry wpe cays aap Nov. 2014 18 | 36 ‘MAP-EM 2016/05/16 16:10:22 301439@9722D Narumon Janyaniwat 2016/05/16 16:10:22 301439@9722D Narumon Janyaniwat 2(PROTECTED Do Not Reproduce TOYOTA ENGINEERING STANDARD TSL3600G (3) Reporting of results Report the worst result asthe degree of staining on the white cotton cloth for eat of designated colors. (1) Preparation of spéci 9) The specie shal be S0 mm wis a 7 specitiecr color, (b) Prepare onegoxSi 50 mm White goto alot for each specimen, (2) Test methad for color fastness:to dry crocking (a) Securely ik the spetimertgnt6ithé crockmeter specified for AATCC TEST METHODS (Fig. ih taking care po cause any slackering. Double coated adhesive tape wil be helpful for 6), Cover the eeson Stace of the abradant with a white cotton cloth and securely ix with the attached jig! SS. > (e) Placgthetabradait onto the specimen (with a load of 8.82 N) and the specimen shall be abratied fo?10 times, counting 1 reciprocation as 1 abrasion, over the distance of 100 mm hile-the-abradant moves back and forth over the specimen. (a)’Remmove the white cotton cloth from the abradant, and check for the degree of staining. (©) Evaluate the degree of staining on the white cotton cloth using the Gray Scale for Staining specified in JIS L 0805 or ISO 105-A03 and in fe by the grade. If, however, the white cotton cloth is stained in color, check the degree of staining for individual tones, and evaluate as a grade using the Color Scale for Staining, Nor Tenet na ei aby lp i di here lin ting ee Tee pond apenas tdi ie vi ey Rev. 10 nd un ae lp i ener again, hy da te ib ‘npr npr tan ron cm Toe pee Nov. 2014 19 / 36 TMAP-EM 2016/05/16 16:10:22 301438@9722D Narumon Janyaniwat 2016/05/16 16:10:22 301439@9722D Narumon Janyaniwat 2PROTECTED Do Not Reproduce TOYOTA ENGINEERING STANDARD TSL3600G (3) Reporting of results i, 2 Repor the worst result as the degree of staining on the white cotton cloth for ose "of designated colors. S (Specification) Load: 82 N Abradent Specimen and svecizen holder (1) Preperation of sfézimen > oe timnen 50%50 mmin ditto sb Yor every Selb eater IFall the colors can necessary e\test all colors. ww (b) USe a felf of the same size (used eal vehicle} on the reverse side of the specimen. @) Outdsor exposure test ON (a) Fixthe specimen on pine mea plate ofietest nox" eke (14): Either the natural or forcedWantltan type underglass exposure equipment shown % in,Fig. 18 shall be used with'a polished glass plate 3 mm thick (equivalent to that Y pécitied in JIS R 3202) | Allow for a clearance of atleast 50 mm between the <\upper Surface of the specimef and the glass. The surface of specimen to be (1) Irradiance: 0.55 Wim? (340 nm) (2) Filter: Inside; Quartz (Service fimit; 400 h) \ Outside; Borosilicate soda (Service limit; 20004), (3) Lamp: Water-cooled 6.5kW Xenon lamp (4) Black panel temperature of specimetr 89:43 °C forirradiation phase 38:3 °C for nan-irradiation prlase \\' (5) Relative humidity: 50:5 % for irradiation phas 95-£5 % for non-iradiation phage (6) Duration of one cycle: >) 3.8 h for radiation phase,—./ +0 for non:itfdiation phase ‘amp (Suga SC 7095) “a rear fof specimen Z (a) ABe tule, ‘Specimen shalt’ Fave a width of, 6 mm and a ‘length of 110 mm in the direction “parallel to the warp ofthe face fabric befgte molding’, Prepare one specimen for each of \\ designated colors, {ff alMGolors can not beinclided in a single specimen due to the design of “ihe fabric, use asmaty.specimens’ag-tsdessary/o test all colors, The dimension of ospecimen may be adjusted to fit ive Sample holder being used, (6) When testitg the earpet for deck of Rr saat back, the specimen shall be provided withthe felt used n actual Vehicle on its reVerse Bide. The felt shal preferably be sewed onto the spaciiren a shown in Fig. 16, lthough other means of attachment may stil be acceptable. (2) Test iethad for color fastiiess to light ‘OOF refer to the conditions specified below) as the testing equipment. (6) Psion the specirtenintheholder. The specimen wit pile shall be positioned with ts pile sisi directed downwaids, SOS The irradiated side OF the specimen shall face the light source and shall not excessively SS. protrude fromm the holder (Fig. 17) NOTES Te nce nl rae org ay psn en ig te he eu ln yang ea ee Capea apenas nis wen ey ‘snr mm utah tmatn ieee eam en dca ‘ht! nc tne ome wenn oe nei, Thay bd Ehsaan pty errtsom tere pet, Rev. 10 Nov. 2014 2A) 36 TMAP-EM. 2016/05/16 16:10:22 301438@9722D Narumon Janyaniwat 2016/05/16 16:10:22 301439@9722D Narumon Janyaniwat 2PROTECTED Do Not Reproduce TOYOTA ENGINEERING STANDARD TSL3600G (c) The irradiated surface of specimen shall be covered", as positioned oi)the holder, by a Ultraviolet shielding glass!"”. Set the specimen to the xenon lamp positioned on the holder with he ultraviolet shielkng glass attached, and iracite the specimen withthe specified amount of ultraviolet rays (Table 9) ( oY Note (17): Ultraviolet shielding glass (2) Plate thickness: 3.0 mm (0) Material / 5 ‘A soda-lime glass with the special trangmittance shown ir.FiG/20-shall be used. However, other instructions may Be given according te. the (ye of actual vehicle, ‘woe 00 S00 oo Wavelength ee cm v fe) saice limi 2000 aati nous) Note (48) The wind velocity in} jhe tlearatice between the glass and specimen shall not ON. ehteed 05s Fig, 21 ilustrates an example ofthe glass attachment onto the ‘holder. {: Fig. 21 (Unit: mm) "ously ener uo a ppp eer i nd ten ty Rev. 10 ‘nea wince cS, ytd Nov. 2014 1 36 ‘TMAP-EM 2016/05/16 16:10:22 301439@9722D Narumon Janyaniwat 2016/05/16 16:10:22 301439@9722D Narumon Janyaniwat 21PROTECTED Do Not Reproduce TOYOTA ENGINEERING STANDARD TSL3600G Table 9 ( YZ Type of carpet ‘Caxpet for foor or trim ‘Carpet for deck on Rt seat back “Amauri of irradiation (Gye) 20 am Ve Felt No’ es (d) Remove the specimen from the holder, and check for teed ‘of discoloration and fading, (e) Evaluate the degree of discoloration and fading using the Gray, ‘Scale for Discoloration and Fading specified in JIS L 0804 or ISO 105-A02/"> (3) Reporting of results colors. (1) Iradiance: 150 Wim? (300 to 400 nr)? (2) Filter: Inside; Quartz (Service limit; 2080.n) Outside; Borosilicate Soda (8) Lamp: Water-cooled 7.0 kW (A) Black pane! temperaturé of sp 73:3 °C for irragiation phase S823 © for npieradatonhase (6) Relative humidity: 50:5 % foriradialion phase 95:£5 % for non. (6) Duration ot ane tycle: 3.8 f for rtion phase /2.h for non-itraciation Pe rh Wlathbd C Xeno camp imac gERREUSI oH 1200) (1) Preparation of specimish, "(@) Asa rule, 4 Specimen shall have a widti BF68 mm and a length of 150 mm inthe direction parallel © he-Wer ofthe fac8 fabri beforé molding. Prepare one specimen for each of desighated dlrs. fal eblorScan not be included ina single specimen due tothe design of thé fabrio; Use as many specimens as necessary to test all colors. The dimension of //spedinien may be.adjustéd 19 fit the sample holder being used. efit testing the barpet fordeck or Rr seatback, the specimen shall be provided with the felt eee wed in actual vebiole-on its reverse side. The felt shall preferably be sewed onto the SOeSepecimen 4$ ehovit in Fig. 16, although other means of attachment may still be acceptable. Nig) Test metfiad for coloy fastness to light (a) Use Shimazu Model XW-1200 (refer to the conditions specified below) as the testing a (b}-Position ie specimen in the holder. ned with its pile lay.dirésted downwards The specimen with pile shall be posit ‘The irradiated side of the specimen shall face the light source and shail not excessively protrude from the holder (Fig. 17). ‘Reopen yagi Reon mer epee Se a arate Rev. 10 ‘nl an dn a esa ny ae a eno Se Sai. Tey hd srt pyran, Nov. 2014 26) 36 ‘TMAP-EM 2016/05/16 16:10:22 301439@9722D Narumon Janyaniwat 2016/05/16 16:10:22 301439@9722D Narumon Janyaniwat 21PROTECTED Do Not Reproduce TOYOTA ENGINEERING STANDARD Tereeee (©) The specimen shall be set tothe xenon lamp as positioned on the hold, and rate the Table 10 Type of carpal Carpet for oor or tim: “Amount of irradiation (MI) 40 Fall No! Fading spectiedin JIS L 0804 o SO 105:A02, (9) Reporting of results (1) Method of rasiation: Continuous Wadkation (2) tradiance: 75 Wim? (3000 490 nm)” (3) Filter: SUPURAX1/3; 2 piece’ (Servibs limit; 20000%K) py a Window glass fier, plece-(Service limit 000 %, _o 7.15.4 Methiod DS, UV Carbon Aré Fade Meter od Freeh of specimen = | esigated ctor, The dimension 6 she may be adjusted to ft the sample holder © being used > (b) When testing he carpet f6F deb or package tray, the specimen shall be provided with the felt used if actual vehicle on its téverse side, The felt shall preferably be sewed onto the _ specimen as shown if Fig:-16°although other means of attachment may stil be acceptable. 2) Testmetnod for colgr fastness fo light \(@)\Use' UV carbon are fade meter (refer tothe conditions specified below) as the testing squipment) > SX (by Position the’ Speeirien in the holder. The irradiated side of the specimen shall face the light sOurGé and shall it excessively protrude from the holder (Fig. 17) (6) The Specinien shall be set to the fade meter as positioned on the holder, and iradiate the inieitf6/ a specified duration (Table 11). "Rel ay og name aga cn thy Rev. 10 ata nr ne a rs ce tne, Te A ta Nov. 2014 ‘vw arnoTo aeapeoen 2 1 36 TMAP-EM 2016/05/16 16:10:22 301439@9722D Narumon Janyaniwat 2016/05/16 16:10:22 301439@9722D Narumon Janyaniwat 2PROTECTED ‘Do Not Reproduce TOYOTA ENGINEERING STANDARD TSL3600G Table 11 Type of carpe Carpet for floor ortim [Gasp for deghr Rr seal back Duralion of radiation (h) SIT CAE Felt No. Ss (a) Remove the specimen from the holder, and check for the S4egiseof tscoloration and facing, (0) Evaluate the degree of discoloration and fading using the Gray Scale fr Discoloration and Fading specified in JIS L.0804 or ISO 105-A02. (3) Reporting of results S (1) Carbon are: One pe, (2) Distance from light source to specimer\’250,mm (3) Inside temperature: 55 t0 65 °C SSS (4) Black panel temperature of fpecinieh rack: 85:3 “C( (6) Relative humidity: 50 %-> (6) Arc voltage: 120 to 126)" (7) Current: 16 to 17,4 (1) Preparation 6f seinen (2) Prepare oné specimen for each of designated ¢oleis in thé éirection parallel tothe warp ofthe \(b) When testing the cafpat for deck or package sr), thé specimen shall be provided with the felt 7 uséd in actual vohicle on is reverse side The felt shall preferably be sewed onto the Specimen with hredd as shown i Fig: 16, tiough other means of attachment may still be VW acceptable: (2) Test method for colo fastness-6 light, (a) Use.Attas Ci4000 (refer t6.the Sohditions Specified below) as the testing equipment. (b) Pasifion the specimer'in the holder. The specimen with pile shall be positioned with its pile / ay ltected downwards. as (The iraciated side ofthe. SX (proifude from the holder. ~ — The specimen, \ posifiried in the holder shall be set to the testing equipment as positioned on SX the holder éritiracate the specimen wit the specified mount of ight (Table 12), specimen shall face the light source and shall not excessively ‘i Table 12 (ie ot tarpat Carpet for Toor of trimi__| Carpet for deck or Rr seatback “Amount of irradiation (kd) 640 1280. Felt No Yes (¢) Remove the specimen from the holder, and check for the degree of discoloration and fading. (€) Evaluate the degree of discoloration and fading using the Gray Scale for Discoloration and Fading specified in JIS L 0804 or ISO 105-A02. {face fabtic. The dimension of Specimen shall be adjusted to fit the sample holder being used. Ns Tepe sal rae acter Apna dk Rev. 10 Nov. 2014 2016/05/16 16: TMAP-EM :22 301439@9722D Narumon Janyaniwat 2016/05/16 16:10:22 301439@9722D Narumon Janyaniwat 2(PROTECTED Do Not Reproduce TOYOTA ENGINEERING STANDARD TSL3600G PS (3) Reporting of results Report the worst result as degree of discoloration and fading for each FRrereg sae «Standard Conditions for Atlas Ci4000> (1) radiation method: Conrinuous irradiation (2) Irradiance: 0.55 Wim? (340 nm) (3) Fitter: Inside; Borosilicate S (Service limit; 400 h Outside; Soda lime (Service limit; 1000 h) (4) Lamp: Water-cooled 6.5 kW, Xenon lamp (5) Black pane! temperature of specimen rack: 9: (6) Relative humidity: 50:5 % 7.18.6 Method F_ Xenon Lamp (Suga SX75)-. (1) Preparation of specimen {a) Prepare one specimen for each of, oe colors in she drecidn parallel to the warp of the face fabric. The dimension of Speciiét shall be agjusted'to fit the sample holder being used. (&) When testing the carpet or deck arpackage tray the specien shal be provided wit he fet Used in actual vehiclé on I specimen with thread.gs ‘shown in Fig. 16, afroug other mear{s of attachment may stil be acceptable, (2) Test method f (b) Poste the specimen in the holder. ~The épecimer with ile shal be postoned with its pile lay circled dpyrivarcs. ‘The iredabd sido ofthe Sperimen shal face the ight source and stiallnot’ ‘excessively protrudefrom the holder” _AekThie specimen postioned in tha holder shaltte set fo the testing equipment as positioned on the holder, and irradiate thé specimen wits) ‘Specified amount of light (Table 13). Labia 8 "Type of carpet > Carpet for flog or tim Carpet for deck or Rr seatback Ari of radiation a Jn2g7 240 Felt : SENS Yes (@) Reiove the ‘specimefi em thé holder, and check for the degree of discoloration and fading. (evaluate the degre of discelortion and fedng using the Gray Scale for Discoloration and <6 Feéting specitiod n-vlS 1.0804 or ISO 105-A02 @BLReportng of results | >? Rbport the wat rest 3 ogra of discoloration and facing foreach of designated coors. “Standard Ogiitigns fot Suga SX75> (A) Irradiation mettiod: Continuous irradiation (2) Inradiaiye’* 450 Wim? (300 to 400 nm) (3) Fite i Inside;-Quarz (Service limit; 2000 h) Outside; #320 (Service limit; 2000 h) (4) Lamp: Water-cooled 7.5 kW, Xenon lamp (5) Black panel temperature of specimen rack: 833 °C (6) Relative humidity; 50:5 % NOTES Teapot oe re ene pn pone “heptane a pt ape fap ens tn he ey Rev. 10 ‘td tr wal nt elroy ee se ore ‘Sepa tiny warped aan ne Thee Nov. 2014 2016/05/16 16: 29 1 36 TMAP-EM :22 301439@9722D Narumon Janyaniwat 2016/05/16 16:10:22 301439@9722D Narumon Janyaniwat 2PROTECTED Do Not Reproduce TOYOTA ENGINEERING STANDARD TSL3600G 7.16 Light Aging Resistance : Conduct the test according to either Method A, B, C, D, E, or F in Table 14and Svaluet tre aging of specimen, © > (1) Preparation of specimen (@) Sample a specimen with the width of 70 mm and the length'of 200m‘ the direction parallel to the warp of the face fabric before molding. Prepareione specimsn for each of designated color. The dimension of specimen may be adjusted to fit the saitiple holder béing used, (b) When testing the carpet for deck or Rr seat back, the‘specimien shall be provided with the felt used in actual vehicle on its reverse side. Thé felt shall preferably be seiied'dnt6 the ‘specimen as shown in Fig. 16, although other mééns of attachment maystil'b¢ acceptable. (c) Position the specimen in the holder. The specithénwith pile shall be positioned with its pile lay directed downwards. The radiated side ofthe specimen shall face the light source and shall not excessively protrude fromthe holder (Fig. 17) (2) Light aging resistance \ (@) Conduct he test according teh Neto a0.6 0-5erem abe 2 Tible 4” Light Aging Resistance Method =~ JS Method 6- Maibod OX Method D ahah lp (Ake) | Xenon amo (Rega S| Shon lamgshiraes_ [OV carbon arc fade ‘ SC-TOOFT)-~ SS] (Heraeus) 3W%<1200))_| meter Same ag eibga Bin [Sari as Methoa Cin] Same as Method Din Type of tester ‘Test method Section 2 fon 753. Secion 715.4 Carpet? Carpet for Carpettor | Carpet tor | Cael or Type of carpet \Y deck or Rr | floor ar. | deck or Rt deck orRr | ooror | Seek or Afem 22) | Seat dace: im | Seat sack | seatback [im | Rese! Arar SPSS, Amour at [Sisons | 15008 Se evcies ows | 160M 2005 Felt No. Yes: No. Yes NoYes Aicitiod E Method F wy oS Xenon temp (Atlas ‘Xenon lamp (Suga a fie Restor _-fei4ndy Sx75) ([Same-as Method E in | Same as Method F in ~}Séction 7.15.5. Section 7.15.6 Carpet for | Carpet for | Camet for | Carpet for Type {carpet ileoror | deck or Rr fooror | deck or Rr Aisin | seatback’ |vim | seat back rout at 2 Amour | res0Ks | aseox | 2aomy | 480m Felts Ne—_[ Ves 3 Yes "7S ene el tc es cay capaann etn "ey a cy in raw oa Capa apne er ae tia ry Rev. 10 ‘os eer nay ea tne ne een tenes ‘Bape arn tte eect Thy td Nov. 2014 30 7 36 ‘TMAP-EM 2016/05/16 16:10:22 301439@9722D Narumon Janyaniwat 2016/05/16 16:10:22 301439@9722D Narumon Janyaniwat 21PROTECTED ‘Do Not Reproduce TOYOTA ENGINEERING STANDARD TSL3600G (b) After aging, remove the specimen from the holder and cut into halves (Fig. 22), Then, concon the specimens by leaving to stand uncer the standard coraon for24 (0) Securely the altioned specinien hoke crockmeter shown Fig. 23, taking care not cavse(anysiacia. Doublo-coated give tape lb helper frm seting, Fig. 23. (Unit: mm) Fee cnuccneg] Rav. 10 ‘esiruriapacnuntatpryucnnperwamscmmareteterSepat a Teens Nov. 2014 31 J 36 TMAP-EM 2016/05/16 16:10:22 301439@9722D Narumon Janyaniwat 2016/05/16 16:10:22 301439@9722D Narumon Janyaniwat 21PROTECTED Do Not Reproduce TOYOTA ENGINEERING STANDARD TSL3600G (@) For abradant of eockmeter, use the abradant having a shape as shin Fig. 24 evaluate the-eobdition ofthe embritemsit (3) Reporting ofresists : Evaluate the émount of emf ‘shown in‘Table 15 and pot re vesult by ged, Report the worst result for each of “designated colors, (7 None (| Barely noticeable ‘Clearly noticeable but not substantial ‘Relatively extensive pExtensive “&S Compilation of rolfieele This preferred’t6 compile the results ofthe test conducted in accordance with Section 7, using the data ‘ew Ateched Tables 12nd sheet fo “meetin eaaeh reece oa ‘Seiad nomen eCapea nn een Nov. 2014 52 7 36 TMAP-EM 2016/05/16 16:10:22 301439@9722D Narumon Janyaniwat 2016/05/16 16:10:22 301439@9722D Narumon Janyaniwat 2PROTECTED ‘Do Not Reproduce TOYOTA ENGINEERING STANDARD TSL3600G Applicable Standards TsM05006 Flammability test method for interior non-metal materials TSM05036 Fogging test method for non-metalic materials: TSMO505G Smell quality of non-metalic matefials TSZ00016 Control method for substances of énvroniiental concern ISO 105-A02 Textiles - Tests for colour fasttidss Part AO2: Grey eal for assessing change in colour, ISO 108-A03 Textiles ~ Tests for cglour fastness ~ ~ Part A03; Gia stat for assessing staining Is L 0804 Grey scale for ndieeshchulge in colour IS L 0805 Grey scale for assessing staining ‘ASTM D3864 Guide for Abrasion Resistance of rae rae (Rotary Plattom, Double‘Head Method) AATCC TEST METHODS Rel iy seine npn orion tae Rev. 10 Nov. 2014 2016/05/16 16: ‘TMAP-EM 10:22 301439@9722D Narumon Janyaniwat 2016/05/16 16:10:22 301439@9722D Narumon Janyaniwat 2PROTECTED Do Not Reproduce TOYOTA ENGINEERING STANDARD TSL3600G Attached Table 1 Physical Property Data Table for Flor Carpet cet ine aye tf. cerned lagee AOS ee ners ta) thar ERE TT Oa Serra TSEC NITES To matte a ai ng ice pan pd ined Rev. 10 “hee aly wos npc oon Sooo a by “haan tt wal tn nl na cy oie ct, Tey a teh e ‘Reet uray wpa an oS oe Nov. 2014 34 7 36 TMAP-EM 2016/05/16 16:10:22 301438@9722D Narumon Janyaniwat 2016/05/16 16:10:22 301439@9722D Narumon Janyaniwat 2PROTECTED Do Not Reproduce TOYOTA ENGINEERING STANDARD TSL3600 Attached Table 2 Physical Property Data Table for Trim Carpet a eaponietens = Fiber layer (a/e*): none Constrained layer 2 4g/0°) SS, Constrained, lays? a/m) Lot Wo. ‘others (g/t (7 (Cae Seis a inerenene eet item : es Ser jase Fis ‘As_specitied in Ls Faismons Seasities id See t [ete 1 sezingines riginar araee feenddtion loxcraction \) EER ) Soe aN es a | [eseuyy IDepree of ee ee “color fastness| a (Method ) re a a oboreasyaourmausediorstammetenedementitada ee Beier tay paren ors nm Twn Nov. 2014 35 / 36 TMAP-EM 2016/05/16 16:10:22 301439@9722D Narumon Janyaniwat 2016/05/16 16:10:22 301439@9722D Narumon Janyaniwat 2TOYOTA ENGINEERING STANDARD TSL3600G nett opty ne ee Soca Kae aa SS wenpaeeeer™ riasinvee ens seis eae — ee ssi oe fruanacbintey SPIRE EE A) ff 3) plessentan -1.5 wine Lew eine) [Waara Ripley ea Feit Rae a pene Pee st fexerabe se - i Geeks Sere > eee Cie i tevee 2 BIS Tipeitatingy “Hany 10 eae inaeaenel | [140 : Tadings Grade or shove See ee anmntntn| Rev. 10 eae || Nee ae ‘TMAP-EM 2016/05/16 16:10:22 301439@9722D Narumon Janyaniwat 2016/05/16 16:10:22 301439@9722D Narumon Janyaniwat 21