D s2t7-15 [2015/02/17 09:29:58) waa Product HES Office HES HES D 3217-15 QUALITY AND TEST METHODS FOR CONNECTORS B REV6 \ 1. SCOPE, This standard specifies the quality and test methods for connectors for }6y-¥) tage electric Wires (hereinafter referred to as "the connectors") and terminals used fa aemobiles Remarks 1. The units and numerical values in this standard are specified yafaed in aécordance with the Intemational System of Units (SI), and those in { }are mee SP on customary units. 2. Lead-free solder shall be used for the solder used in the tests in-thié standard. 2. DEFINITION OF TERMS Definitions of the terms used in this standard are-as follob 2.1 Terminal An electric contact shoe used as a unit or a Compphent part pf the connector Remarks 1: A unit is such as a terminal designéd if eqnfomity with LA or BA terminal in JIS D 5403 (Cable Terminals for Automobiles} /or = ¢plicg joint terminal which connects electric wires / Remarks 2: A splice joint terminal is a I sed during a jointing process of wires in order to split a wire hamess circuit. Str cote tioh on the middle of the main wire, take this main wire and crimp the strippedfoxtion-of the Wire to He end of the stripped portion of another wire, 2.2 Housing A component part of the connectoxforhpusing a terminal 2.3 Connector é ee An assembly of @ housing gné-a terminal ‘The connectors with a dh jg mechanism shall also have a retainer and a rear holder assembled. 2.4 Dual Locking Mechanis This mechanism is (Sed ag a component part of the connectors, which pushes in or detects half-inserted term a) Retainer ty} Insert from the mail b) Rear holder type Insert from the back of the connector. (Push-in/detecting system) 2.5 Contact Spring A spring intended to facilitate electrical contact inside female terminal of. connessg CY SS ‘urface and from the side of the connector. (Detecting system)D 3217-15 (2015/02/17 09:23:58) 2/38 2.6 Lance A protrusion on the housing to hold the terminal in the housing 2.7 Insulation Barrel A portion where the electric wire insulation is held 2.8 Tab A portion that performs electric connection of the male terminal fitted to the female terminalD 8217-15 [2015/02/17 08:28:88) 3. TEST ITEMS Fest items and each application to the connector and the terminal unit for each test item are specified below. 3.1 General Test Table 1 (General Test) 3/33 No ‘Connector ASSY ‘Test item, Non-waterproof| type [Waterproof and simplified waterproof type| ‘Terminal unit (Refer to (\section 2a) [Appearance inserting and separating fesing linserting force of terminal unit LA linserting force of housing unit 4 [Holling force of housing unit linserting and separating forces of comector 4 [Inserting force of terminal and housing 120 0.64) 070 (£8%0.54) | i ie 060 (1.50.64) a 1.16 |Vokage drop 050 (1.20.64) onsen (O) 135 (E068) | SnVAmm pp i 025 (0.6470.64) aa /) 20 0.5x0.4) \ )Ctimped comectioh 7 3mVIA mux. | 6mVIA: Terminal clssifcation oy |_ttntsate | A Saab | ‘Connector ternal and, tay. 7 | ImWAmax | 2miV/A nex | LA-BA terminal 2Fihin/ [OS mV/Amax | 1mV/A mex. | Splice jobf meal / SmV/Amex | 6mV/A mex CV?Da217-15 [2016/02/17 08-2358) 9/33 Table 4-5 (General quality) lo tem ms Testing Ne E Spectcat a 2) Wie-o-wre pe Comscor ¥) Board ype Comoctor ‘Neral se of emia! ‘Aller dmabily (Tab width» Thickuess) eee test 315 G21) Tate | “Tat mae SIZ EO=0 305 (.8>0.8) 250 (6.30.8) Ts7 G08) a sete | éonmm | | I 090 (2.3%0.64) +—~ } i (070 (1.80.64) ovate, 0 (50.6) 1317 ec curent zestance 50 (120.68) sas DOT ODS TiS (160.64) smu | y ‘025 (0.64%0.64) 020 SnD) Q a ) Cenped connection Teen /] ORO | Comecioriommalya! | —Tmadt (Sieve | Tat we TABA termipal)_—|25 ti S10560 wat | —Imft mae ‘Splice joiftterminal Ee Z [No abnormal change in tempers & feallbe docepied when sraphing the 1 ha sue PebSombp oftenperanne ri ft ee athe cringed econeton 118 [Temperature rie ren, wo graph tbe relatos el and permissible crt the | 5216 ae ya 10 bsed onthe ite fobowng sha be oe fom ay rotated icin aout he comnts aig ection hea. te, sess enemy hal tse avg cod. 4.19 |Seaing perirmance soir Talia aate Za (A fem) Ter 7 ae ees 1/8 ka 05 ea) nin TI20 [Leak coment [Tima mae ——, S28 z Regine: Fltng of iaer dant be porsBs bts ommal poston saat iol hr bode shat ot be porsB his toma potion Tinga separne Fi 74N GOkg] max 44122 fivee ofewinrand_‘Repargig be Retains 147 (73g ah 5220 er hoter Reartoller _49.0N {5.0ig) mn ring and ily ce Chaleontminy 16) .0N E01 mae 4.123 Joes te Hung ee} (Sin confirm io Fiz 16) 187.1N (15D kg) mi 5221 ing area [Hokiing force 2 (Shall coniormto Fig 16) 60.0 {61 kal} min 4.1.24 [Terminal conaet ad” final conte oad chat sate speced vb onthe tml proct drawing, | 5.222 crnas [ometir enamel Peak aad pesawe ae Regt ofS amie 55 aD on * Isound, (Somd pressure at all Fequency 65 dB min zs ech.) \D 327-15 (2015/02/17 09:23:58) 10/33. 4.2 General Durability Quality Afiter tested in accordance with Section 5, quality in Table 5 shall be satisfied. Table 5-1 (General durability quality) We Tem Specieations Tesi meted range [9 Stallconformto blag, ow-curent resbiance OF. 1.17)- 424 [Beterpmance fy etecfoto Senn ebrmmes O01 19) 531 oe c) Shall conform to hokling force of temminal of(4.1.8).. a Ia) Shall conform lw-votage, lw-curent esitance of(@.1.17) ag Lamsempemnre fa conforma sang purtnmnce of 1.19) 592 an __|c) Housing shall be fee from cracks, deformations, ec. afer dray te {a) Shall conform to low-voltage, low-current resistance: ofGAID~ 7 4.23 [Therrlshock |b) Shallconfomnto sesing performance of (4.1.19). 533 c) Shal conform to strength fr crimped conection of (84-13) a) Sha conform to bw-vofags, bwecuren res | 424 |ntamidiy resixance 534 2) Shall conform to ea cumenof (1.20) darn est. js) Shall conform to bw.yétage, bwin fssfance 71.17) 425 |ewemoek 1) Thecittrense ntiefonimen tefereh pf cinped conection] 5.3.5 leach cycle shallbe 20°C max. ag |isetbe and Ja) Shal onto to volage drop YFCL.IG) jae separating durabiliy |b) Shall conform to insert aparating force of connector of 4.1.6). : 42.7 [Pryingdwabilty _|c) Shall conform to sealng’parfomtance of (4.1.19). 337 a) Shall conform to vokade-rop WEG 116). b) Shal conform to ytd voyage f(4.1.15) 42, 33. eee pstmt ain ot : |a) Stall conform te ket of (4.1.20) during tests. Temunse Shalleontpnto adage dfop’of 11 fond Sema ) Sta conta teat eérettof 1.205 turing tests 538 I) Shall epi fo ow fotage, w-cure esitance oF@L.T7) 4.2.10 |Wbratonesbtance fs ha woke drop of (41.10), sat0 for lc) Not exces 1 sor longer dri testD sat7-15 [2016/02/17 08:29:58) 11/33 Table 5-2 (General durability quality) No, Tem ‘Specifications Testing method 42.11 |Oitresistance 2) Shall conform to vollage drop of (4.1.16). 53.11 2) Shall conform to low-voltage, low-current resistance of (4.1.17). 4.2.12 |Chemical resistance |b) Shall conformto sealing performance of (4.1.19). 53.12 | c) Housing shal be fe from deformations, melting or racks. 42.15 [Dastresitance ‘Shall conform to voltage drop of (1.16) 33.15, 42.14 [Ozone resistance | Shall conformto seaing periormance of 149) 53.14 | aaa Gana : Prete: to low-voltage, Eee $3.15 | 2) Shall conf to srengh fr crnpgd comesjon of 42.16 |Ammoniaresstance [1.13 53.16 eae 'b) Contact spring and crimped po: shall be ae ffee from cracks. A She contig to aw-volabe ngerenrexitance of ey, ew | b) Stal not etboed 794} Ins of Jonger during tests, la) Shall conform! Gifs le of 4.1.14). 4.2.18 |High-water pressure jet |b) Shall conform age of (4.1.15). 53.18 e)Honsing abe top! deformatos o breakeue. : a) Shall conten to-Hsultion resistance of (4.1.14). frre by stacey bstand vollge of 4.1.15). a PPLAD 9217-15 [2015/02/17 09:23:58) 12/33 4.3 Cyclic Durability Quality After tested in accordance with Section 5, quality in Table 6 shall be satisfied. Table 6 (Cyclic dwabilty qualty) Testing No Tem Specifications ire [a) Shall conform to low-voltage, low- current resistance of (4.1.17). |b) Temperature rise at crimped connection shall be 20 °C Cycle. |©) Stalleontorm to sealing performance of 4.1.19). (WPC\oRI)) 431 durability 'd) Shall conform to holding force of terminal of (4.1.8). 3.41 : * |e) Shall conform to holding force of connector of 4.1 [ead HT | Plating shall remain on the contact surface of plated fetinal, |g) Contact load of the female terminal shail be rec after the: measurement. 5. TEST METHOD O 5.1 Test Condition Test conditions shall conform to the following a) through ); therwise specified. a) The terminals and housings to be tested shall be thos obvosén}at random. b) Tests shall be performed at temperature 20415 °C and otherwise specified. ~~ unlidity 65:20 %, unless @) Tests shall be performed on terminals and sipted Ponngctor, unless otherwise specified. e) The number of samples shall be as given ifvfabl¢7, yess otherwise specified. ‘Table 7 (Number of samples) Number of sdmphs / (Terminal 5, Va / [Housing _ DS ‘A (Comector | -——To_/7 a 7 f) The classification indicated oftie \dyét drawing about temperature, vibration and cyclic durability condition of general fability and cyclic durability test shall conform to Table 9, Table 11 and Fig. ‘When test condition class parties concemed. {io} is indicated on the drawing, it shall conform to Table 8 as arule, but, items not cor eH Table 8, it shall be decided by coordination among theD s2t7-18 [2018/02/17 09:29:68) 13/33 Table 8 (Test condition classification) Test condition classification in ‘Temperature (*9) | Vibration (*10) | Cyclic durability (*11) Exampk of instalation environment TL Vi Ci Installation to interior (Automobile) TL Vi C2 Installation to engine room and bod! TL V2 c2 Installation to chassis T V3 C2 Installation on powepplant (standard) q Installation to the area Whare the temperature i 7 ee exceeds Tlor plant B v3 ee Installation to ie temperature exceds T2 on engine Notes: (9) Temperature shall conform to Table 9. (410) Vibration shall conform to Table 11. (11) Cyclic durability shall conform to Fig. 27. O Remarks: Engine represents an internal combustion used fuel such as7gisolifc, and power plant is a general term for the source of power including Aiybrid ot; Example of drawing indication) NOTE (ee 4. This part shall conform to HES D 3217. /Femperature classification shall be TL, Vibration classification shall be V2 and Cyclic dural 7 “ fication shall be C2. 5.2 General Test / 5.2.1 Inserting force of terminal unit / As shown in Fig. 1, insert a steel gauge 0} jindl into a female terminal at a speed of 100 mm/min, to measure the load. ‘Temperature clasiicatin TI (12974C) “ Alleria Single eomina onerapplcation power application ‘Temperanterise(C) emnissiblecurent (A) 5.2.17 Sealing performance \ Send compressed ir to the connectors with términgls or sealing plugs for empty cavities assembled to all electrodes to check the sealing rmance. In testing, seal the connector with adhesive after soldering the tips of the leac/witel put the connector into water, and fix it so that the test can be performed as shown in Eig” My The test shall be performed while applying a tensile load 5 N {0.5 kgf} to the Jeathwind in 5 degrees diagonally. Then send 10 KPa {0.1 kgfiem’} compressed air for 30 feConts. iy air leakage is observed, increase the air pressure by 10 kPa {0.1 kgfiem } peahesiiifg ‘Measurement shall be made until thecompresséd Air is raisdd to 200 kPa {2.0 kef/em’}. Carry out the measurement twice, fré pulling-out and once after one pulling-out/inserting operation after te glurability test. ./4ir pressure when air leaks. Water at. room meneD 3217-15 [2015/02/17 09:29:68) 19/38 5.2.18 Leak current As shown in Fig. 15, mate regularly connectors with terminals assembled to all electrodes and apply 13 V DC between terminals, to measure the leak current. Fig. 15 5.2.19 Dual locking mechanism a) Retainer type Insert one terminal halfway into the housing (*13) a1 49.0.N {5.0 kgf}. Perform this at each terminal position. b) Rear holder type Insert terminals halfway into all electrodes of the housing (*13) and xusiitHe rear holder into ce of the normal position. Note (#13): The position where lance for holding terminal becoses.the\maximum stroke. 5.2.20 Filting and separating forces of retainer and rear holder Fix the housing and install a retainer and rear holder at a speed of 109/Aumn/min. to measure the load. Next, pull them at a speed of 100 mm/min-and mé re load when the retainer and rear holder break or separate. ae K( \D 8217-15 [2018/02/17 09:23:58) 20/33 5.2.21 Inserting and holding forces at connector fixing area Fix a connector fixing member (a metal stay or a resin clip) or a connecting connector, and insert the connector at a speed of 100 mm/min. in axial direction as shown in Fig. 16 to measure the load. Next, pull the connector with regularly-inserted condition at a speed of 100 mm/min. in each of a holding force J in the direction at right angles to the connector mated direction shown Fig. 16 and a holding force 2 in the connector mated direction shown Fig. 16 to measure the load when the connector breaks or separates. (sert force) Load (Holding force 1) S}ding force 2) 3 AS Load ‘O. Fix — a = ‘ fa Connector Fix Lice alee! (Resin clip) (Metal stay or a resin clip) Connector échnectig area> (nsert force) {/ Goxing tp 1» (Holding force 2) y ¢ . I Fix Fix Ss —> rotted Copy | 25 MAR 2015 |S, aN: D 3217-18 [2015/02/17 09:28:58) 2133 5.2.22 Terminal contact load ‘Measure a gap a” (Fig. 17) of a terminal (female terminal) which has contact spring. Measured gap “a” shall be subtracted from tab thickness “t” (Fig. 17) of a terminal (male terminal) to be engaged, and obtain spring displacement “b”. Next, measure displacement-load characteristics (Fig. 18-1) of a spring of female terminal by tensile testing machine, then calculate a load corresponding to pre-calculated displacement. Create Fig. 18-2 for the maximum and minimum values of displacement b calculated from the combination of maximum and minimum values for each measurement valugef t and a “Example for measurement ofa and t dimensions (Section st contact area of female terminal) Female terminal gep a ‘Male terminal tab thickness —| EZ —_ é 3 bmax: Maximum value of contact spring 3 displacement (mm) 2 bmin: Minimum value of contact spring 8 displacement (mm) eae Fmax: Maximum value of contact j6ad_ (N) Fmin: Minimum value of contact foall (N) Fmin} bin bmax Displacement load (mm) oO Fig. 18-2 5.2.23 Connector engagement sound The test methods shall conform to Section 57 ngageménf sor 623 (Automotive parts — ae er ae anc hamess connector operation). 53 General Durability Test 53.1 High-temperature exposure Leave the terminals or connectors in the the [Ghapiber at a temperature described in Table 9 (120/140/160 °C) for 120 hours, themrr Y fy ‘and allow them to cool to room temperature. Table 9 (Temperat ay by measurement in JASO D quirements for wiring Chassification, Temperate °C Wi Aeinperature side) Tl 307 7 7 TR 146 = ce S160 I Remarks: 1, Temperature conditioi drawing. CQ ‘When indicating on the (irawirg/it shall conform to Table 8 as a rule, but, items not conforming to Tabl ‘be decided by coordination among the parties concerned. 2. If the classific °C. onform to the classifications indicated on the product Leave the connectors in the thermostatic chamber at a temperature of -40-42 °C for 120 hours, then remove and leave them until they warm up to room temperature, Take some samples out of the thermostatic chamber, and drop them immediately from a height of I m onto a steel plate at least 5 mm thick. The samples for which drop test is executed shall have terminals inserted to all electrodes, with terminals connected with a 300 mm wire, Peau (recone \ 9 ti 0B TenureD 217-15 (2015/02/17 08:23:58) 23/33 5.3.3 Thermal shock Put the terminals or connectors in the thermostatic chamber, apply cooling-and-heating thermal shock cycles as shown in Fig. 19; 500 cycles of non-waterproof connector and terminal unit used for the interior and 1000 cycles of waterproof connector and terminal unit used for the exterior, then remove and leave them until they are restored to room temperature @T). ‘The temperature on high temperature side shall conform to Table 9 (120/140/160 °C) . (Temperature) 120/140/160 °C Less than Remarks: 1, Temperature conditions shall conform lagsificatigns-shdicated on the product drawing. ‘When indicating onthe dawg, shal conformable § asa rl, but, tems nt conforming to Table 8, it shall be decided by c en Among the parties concerned. . If the classification of temperature conditionds Selssodinea, the temperature shall be 120 wc. 53.4 Humidity resistance Vd Leave the terminals or connectors in the k temperature of 6042 °C and humidity of 90 to 95 % for 96 hours. Lf f 53.5 Current cycle fo? Engage regularly terminals or mafed egnmiéctors with tne assembled into all electrodes, connect all terminals in series, an the pattera shown|in Fig. 20 for 1000 eycles. eee eee (Power supply) ii 1 45 min_ FY 15 min leycle Fig. 20 Remarks: Perform the test in a draft-free condition using the electric wires of the maximum size capable of crimping to a terminal. The current applied shall be of the values for each of the following temperatures: rise of 40°C, and 60°C, by the test method of b) (All-terminal power application) in Section 5.2.16 (Temperature rise), The maximum temperatures for every 100 cycles at the crimped connection shall be graphed, KECENED \ “Foguretet \ eng Bue oTD s2t7-18 [2015/02/17 09:28:58) 25/88 5.3.10 Vibration resistance As shown in Figs, 23 and 24, mate regularly connectors with terminals assembled into all electrodes and connect all terminals in series. While applying vibration, check the change in resistance when the electricity is applied. The energizing conditions shall conform to Table 10. ‘The resistance values of the wires shall be subtracted from the measured values. Directions of vibration shall be up-lown, right-left, and fore-aft, and duration of vibration shall be 3 hours in each direction. While other conditions shall conform to the conditions of vibration (V1/V2/V3) shown in Table 11. Table 10 Energizing condition) Energizing condition | Volage at open-circuit | Current at short-circuit, ‘Condition 1 121V 120.1 ‘Condition 2 1241 V I 1040.5 mA /, Table 11 (Vibration condition) Chssification| Acceleration of vibration m/s ibratingtecusaey BE Vi 20~50 1.0 {0.1} 2.9 {0.3) 50-400 19.6 {2.0 BA-(6.5) 400-600, 43.1 {44 LUT AFO, )) —__“Chassification| Acceleration of fibration m/s"(G) Vibrating frequency BE 20~50 49.0 5.0 /\_T 50-200 147.1 170} OT 200-500 294.2 (300) 7 500-2000 196,17(20.0) |_7 Remarks: QO yy / 1, The sweep duration shall be 15 minutts forgaéh hafey. tie, 2, The condition of vibration shall caf lassificatjons indicated on the product drawing. / ‘When indicating on the drawing, Shetkesiform to Table 8/as a rule, but, items not conforming to Table 8, it shal] be ep BY coordination among the partes concerned. 3. If the classification of vibration condition isnot specified, the vibration condition shall conform to Table 12. a ‘(Table 12 (Vibration condition for Remarks 3) heeéiration of Vibrating duration | Acceleration frequency ition nv/s* {G} ) ey [Non-waterproof type ) 43.1 { 4.4) 3 in each direction 20 to 400 ‘Sweep time (Reciprocating) 6 min, | Waterproof type 147.1 (15.0) 9 totalD s2t7-15 [2015/02/17 09:23:58] 26/33 L 100 mm_ “| Fixed }50.mm _. | Fixed Teping = | Zz ZZ | j 77 - 7 TTT 7 71 17 7h 0mm — 1/11 Fig. 23 (Wire to wire) Remarks 4: Fixing method of connectors = Waterproof connector wan Use connector stays. (t= 1.2) ‘O ‘thy - Fixed connectors with a resin clip ...... Use clips. ~ Connectors without a fixed part Fix either male or female sid: 100 mm. 50mm Fixed [ Taping ZZ IZ LJ 71-4 7777 TTT Vibration board Fig. 24 (For direct and board installatic Remarks 5; ‘The taping of Figs. 23 and 2: from the tip of the terminal. 5.3.11 Oil resistance M Immerse the terminals or connectors jf qua/aptount mixture of engine oil (SAE 10 W or equivalent) and kerosine [K 2 of JIS erosine)} kept at 50-42 °C for 20 hours, then remove and allow them to cool toroor 53.12 Chemical Resistance / Control the chemicals described in Table—13~at-room-temperature. Immerse terminals or connectors in the chemicals“for) minute and take them out. Then leave them for specified duration at specified te ey in Table 13, Use respective sample for each chemical substance. Table 13 (Chemical) Chemical sujance “Test temperate (°C) | Test duration | Chemicals for tests ] os ) Roomtenperatre 10 minutes Resta a Za | serena gene hans Matacol Roomicmperstre | WO | "Tenn ies tend wk Ergie oll 120 22 Fos | rmvionneatal onde ad testing foe Transmssion 120 2iows | ckeuitaleadetcwonis equipment Pat Ege arifeez: cooks 120 22 ows Shemalloads) Brake tid 120 Dhows Wiow washer tid Room temperate 2 hous | Bary Bd Roomtenperatre | 22 hows Cals chlaride weter soln (IW %) 80) Zhows ‘Adjustto TWi%.D 3217-18 [2018/02/17 08:23:58) 21/38 5.3.13 Dust resistance Put the connectors in an airtight tank having approximately 1000 mm each side, spray 1.5 kg of Portland cement specified in JIS R 5210 (Portland cement) for 10 seconds in every 15 minutes using compressed air, and diffuse evenly with a fan etc. This shall be repeated 8 cycles, inserting and withdrawing connectors every two cycles. 5.3.14 Ozone Resistance Leave the connectors in the test condition (concentration of ozone; 50+5 pphm, in the chamber; 402 °C) which is specified in JIS K 6259 (Rubber, vuleanize: thermoplastics - Determination of ozone resistance ), for 100 hours. 5.3.15 Sulfur dioxide resistance Leave the terminals or connectors in a chamber filled with 10 ppm sul temperature of 4042°C and humidity of 90 to 95 % for 24 hours. Ther them to cool to room temperature. 5.3.16 Ammonia resistance ‘Leave the terminals in the container of Fig. 25 for 96 hours. In fn ising Connector terminals, perform the test after engaging male and female mle out inserting to temperature Sy housing. As for a unit (terminals conforming to LA or BA A senna \GRepbEhding a terminal after crimping, etc. as specified on the product drawing of calf ASSY, etc., perform a test after the bending, etc. l Sealeg/alats confainer ef 30 18 25D) Teptihg specimen ‘Test stand 5.3.17 Impact resistance ce The test shall conform to Section 6.22 Impact resistance in JASO D 616 (Automotive parts- perform the test with corinGetofs after performing the test of Section 5.3.1 High-temperature exposure. The test condition shall conform to Table 14 and spray the high pressure water from each. nozzle to the same sample for 30 seconds each,D s2i7-18 [2018/02/17 09:29:58) 28/38 Table 14 (Water spray condition) Tem ‘Test condition Sprayange a 3025° ae spay | Distance between nozzle tip and sample a 100 mm pe eee ‘Width of spray area _b 842mm 5 ‘Water temperature 80°C ‘Wat sora conn "Water pressure 19900 kPa 2 aust Water flow rate 1416 Lnin 5.3.19 Dewing Gr The test method shall conform to 5.6.2.4 Test 3: Dewing Test in Section 5: eat, cyclic test of ISO 16750-4 (Road vehicles - Environmental con 1g for electrical and electronic equipment - Part 4: Climatic loads) and appl aia heat cycle shown in Fig. 26 for 5 cycles. After the test is completed, take conn from the test chamber, and measure the insulation resistance and withstand volta wiping moisture off. Installation posture of connector shall be 6 directions of termin| basis), up-down, right-left and fore-aft. 80 8 g 2 & 2 2 a a € é 2 25 _lcycle_ Fig. 26 HAR 2015 |D 217-15 (2015/02/17 09:29:58) 29/38 5.4 Cyclic Durability Test 5.4.1 Cyclic durability 1 Put the terminals or connectors in any one of test chambers which conditions are set as shown in Fig. 27-1, Fig. 27-2, Fig. 27-3 or Fig. 27-4 to perform the following tests. The test chambers need not be in a draft-free condition, a) Perform 5 cycles of inserting and separating in accordance with the test method of 5.3.6 nserting and separating durability). b) Apply the electric current obtained from the temperature rises in Table 15 for the specified duration (a-b) in Fig. 27 in accordance with the test method of 5.3.5 cycle), and apply vibration specified in Table 11 for a specified duration (a-b) accordance with the test method of 5.3.10 (Vibration resistance). ©) Perform one of the patterns shown in Fig. 27-1, Fig. 27-2, Fig. 27-3 or fig DW/for 50 cycles. Table 15 Electric current condition) Chssification [Temperature rise (°C) Ch 60 2 40 Cc 20 cH 20 _— (Classification C1 = 100 _Bumiaity|, 8° 7 fe / 40, pF 20 fii ‘Temperature (°C) vat /; N AY Vibration | 78 9 MG Current application | Test duration (h) a b__teycle Humidity (RH) © Peotone eeeD s2t7-18 [2016/02/17 08:23:68) (Classification C2) 100 80 os 8 i F 60 | i € | 5 | e ° | ial gs i = | 2 | a 1 3 Vibration 2 f z Current application} -——— | __ Test duration = ae b-teycl Fig. 272 » (Classitigétion C3: | 140+ re | 120+ 100 80+ 80 | o of S60 & 2 40+ 40 = 20 20 g 04 0 © 0+ | g ti | = wus iS et 2 4 7.8 9 10114 = Vibration 2 Seas Test duration of 5 Leyele a >| | Seacene eee 19 WR 30/33D s2tT-15 [2015/02/17 08:28:50} 32/83 Applicable standards JS C 3406:93 Low-voltage cables for automobiles JIS D 0203:94 ‘Method of moisture, rain and spray test for automobile parts JIS D $403:89 Cable Terminals for Automobiles JIS K 2203.09 Kerosine JIS K 6259:04 Rubber, vuleanized or thermoplastics - Determination of édpne resistance JIS R 5210-09 Portland cement HS Z 2371: Methods of salt spray testing JASOD 611:09 Automotive parts- Unscreened low-voltage cableg JASOD616:11 Automotive parts-Test methods and general perfo for wiring harness connectors JASOD 623:10 Automotive parts-Test methods and genera) é nfice requirements for wiring harness connector operation ISO 6722-1:2011 Road vehicles - 60 V and 600 V single-cdre ct ~ Part 1: ce requirements Dimensions, test methods and ae for Copper conductor cables ISO 16750-4:2010 Road i earns condi me _ for electrical and electronic equipment-Part 4:Climati ISO 16750-5:2010 Road vehicles-Envirgprhental onditidns and testing for electrical and electronic equipment-Part 5C] micalfloads Related standard JASOD 805:12 Automobile parts - Glossary of terpis relating to electrical, electronic and optical connectei © yi| D 8217-15 [2018/02/17 oB:28.58) 39/33 Revision Record Year [Rec | Issue | Newso | Prep Conf [_Appvl Renarks iss [est 85709709 [5011 [Danjo [Tomine [Katagiri jt Revi [91/0726 [o116 [Tashiro [Goudo [Morita [Revision of quality and test method 1 [Rewnite pans? 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