SENIOR ROTATING EQUIPMENT MAINTENANCE ENGINEER

NAME: MANITA Montassar

Nationality: Tunisian
Date of birth: 8th July 1977
Marital Status: Married
Number of dependents: 02
E-mail: montassar.manita@gmail.com
GSM Tunisia: +21655189871
GSM Angola: +244927357325
SKYPE ID: Montassar.manita

Key Skills & Competencies:

 18 years in maintenance management activities
 Accuracy and attention to details
 Good problem solving and analytical skills
 Leadership and team working priority
 Excellent communication, managerial, interpersonal skills
 Methodological & master of method RCM, RCFA, RBI, FMEA, and deep
knowledges of CMMIS systems (SAP (PM and MM modules), Maximo,
COSWIN, Datastream, AQ Manager,…)
 Project leadership, planner, coordinator and budgeting & cost control analyst
 Mastery knowledge of rotating and static equipment (Solar, Siemens et GE
Gas turbines, Dresser-Rand, Nuovo Pingone and Thermodyn Centrifugal
compressors, Ariel, Cooper, Dresser reciprocating compressors, centrifugal
and volumetric pumps (Sulzer, Flowserve, David Brown, National,…),
scrubbers, vessels, plate and tubular heat exchangers, valves, PSV, firefighting
and deluge system, gas engine (CAT, MAN,..) and lifting equipment(Potence,
crane Offshore MAPE, Sarens, Mk60…..) and deep knowledge for identification
of SCE for Process safety and performance management,..
 Knowledge of static equipment standards inspection, repair, hydro testing
and certification According to API 653, API510, API570, ASME CODES, CSWIP
 Knowledge of standard API580 for RBI of static equipment
 Formulation of business cases and improvement projects
 Facilitator for workshops & brainstorming sessions animation
 Development and training of maintenance staff (Especially for new comers,..)
 Manpower & Staff career development & coaching of new comers
 Redaction and up to date of technical procedures for maintenance strategy,
processus, Workflow and CMMS exploitation. I master many software’s of
CMMS
 Fluent in 3 languages: Arabic, French and English

Education & certified Qualifications:

 National mechanical diploma from National School of Engineering in Monastir
(ENIM), Tunisia 2002
 Vibration analyst Level I & II according to the ISO 18436.2 & ASNDT from
Mobius institute in Dalas, TX, USA.
 A valid OPITO T-BOSIET and HUET certificate N°93915501141112012

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 Major last training courses:
 Training on API510 (ASMEVIII, IX, V) Pressure Vessel Inspection with
MIC in April 2013
 Training on API570 (ASMEVIII, IX, V) Inspection, Repair, Alteration, and
Rerating of In-service Piping Systems with MIC in April 2013
 T-BOSIET 5501 certified OPITO (validity till November 2016) with M&O
global Tunisia
 Operation and maintenance of Solar Turbines (Taurus 70 and Titan 130) in
Solar in San Diego, CA, USA April 2012
 Process plant commissioning & troubleshooting January 2012 with
EUROMATECH
 Vibration of turbo machinery: protection- supervision and diagnosis June
2011with GE-Bentley Nevada
 Management of maintenance: mastery of equipment availability November
2011 with IFP Training
 HSE in operation of offshore field: September 2011 with IFP Training
 Physical Asset Integrity Leadership “PAIL”, June 2011 with The
American Maintenance Excellence Institute
 Advanced Maintenance Best Practices and Benchmarking for Reliability and
Maintenance Excellence, June 2011 with The American Maintenance
Excellence Institute
 Maintenance Planning, Estimation and Scheduling, June 2011 with The
American Maintenance Excellence Institute
 HSSE in oil and gas (PTW,JSA,HARC,LO/TO,HAZOP….) 2010 with
SEREPT-OMV , Tunisia
 Snapshot and system 1 Exploitation and development December 2010
with GE Algeria
 Vibration analyst Level I & II according to ISO 18436-2, 2010 and
2011 with Mobius Institute in AUSTRALIA
 Project Management (WBS,PERT,Gantt,…) , 2009 with Schlumberger ,
France
 Administrator of CMMS (COSWIN7) 2009 with SIVECO
Group , Tunisia
 Advanced level in exploitation of Enterprise one (J2EE) Cash Expert,
Tunisia
 Implementation and exploitation of CMMS(AQManager) Univers Formation

Experiences:

1- Company: TOTAL ANGOLA

June 2019 to Present: Sr. Method rotating equipment engineer
 Management of intervention team around 30 engineers and technicians
 HSE: - Proposition of any modification to improve HSE parameters,
- Contribution to the reporting of anomalies and incidents and participate
as well to diagnosis and corrective actions.
 Mechanical tasks - Prepare and coordinate gas turbines NUOVO PIGNONE,
SOLAR, Siemens and centrifugal compressors major maintenance.

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 - Control of the maintenance plan of installed equipment for mechanical
service
- Contribution in the daily reporting of the mechanical activities (including
Performance Indicators).
- Apply of the maintenance plan as defined in the company integrated plan,
- Analysis, troubleshooting and reporting main failures or dysfunction of
equipment.
- Organization and management of actions plan issued from incident analysis
or audit reports,
- Follow up of site activities relative to Vendors, Suppliers or Specialists
venues, especially in term of preparation and management of the works,
- Validation for mechanical activities of the works carried out by
subcontractors QA QC,
- Documentation follows-up for mechanical modifications (MOC).
 Contractor Supervision:
- Evaluation of the competency and the performances of the contractors in
Mechanical activities,
- Audit of contractors as necessary based on the KPIs,
- Supervision of the management of spare parts for mechanical equipment
according to pre defined strategy,
- Supervision of the preparation of the scheduled overhaul/upgrade,
- Verification of the strict follow up of the maintenance strategy approved.
 Optimization and Development:
- Proposition of improvement in mechanical maintenance strategy based on
Site requests and needs,
- Contribution in his technical area to the integration of the future
development projects,
- Improve reliability of equipment by implementing necessary engineering and
studies,
- Participation to supplier’s audits.
 Management:
- Provide relevant REX to the Mechanical trade (report to head office),
- Contribution to the integration of future projects development,
- Reporting of all Mechanical activities (weekly and monthly reports and
presentation progress for management).

2- Company: Groupement TFT Algeria (SONATRACH-TOTAL-REPSOL)

April 2018 to May 2019: Method maintenance team leader
 Management of method service around 20 persons technicians and engineers
 Focal point for all purchases of all departments of GTFT II plant
 Management of DMI (MoC modifications) for Mechanical, instrumentation and
Electrical/ HVAC services.
 Plant Hierarchy Breakdown development.
 Criticality Study for plant equipment
 Maintenance Programs (Review PM, CM and Condition Monitoring PdM,…)
 Maintenance Strategy development and implementation for GTFT II
 Maintenance Programs definition and optimization with specific method as
RCM (Reliability Centered Maintenance, RBI for static equipment)

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  Maintenance activities planning and organization (implementation of
integrated plan for GTFT II)
 Maintenance Procedures (Review and Update all maintenance procedures)
 On-Condition Maintenance manual preparation and implementation: Predictive
maintenance strategy development and coaching and managing maintenance
team to implement this new method.
 Implementation of new CMMS version of SAP (data preparation and migration
from DataStream7i to SAP for PM and MM modules)
 Review and optimization of GTFT II stock and implementation of a new
methodology based on consumption plan and future needs.
 Preparation and supervision of major’s maintenance PM and MOC activities for
GE Turbines MS5002 (Fame5), Sulzer and Nuovo Pignone centrifugal
Compressors.

3- Company: TOTAL Gabon

April 2014 to Nov 2017: Senior Method mechanical maintenance engineer
Total Gabon has 03 major’s offshore sites and 04 onshore sites. I’m as a method
mechanical maintenance engineer, I have the responsibilities to follow and prepare
all majors maintenance interventions for the critical equipment: 12 Solar Turbines
(Centaur 40, Mars100,Taurus60), 20 reciprocating compressors (Ariel, Dresser-
rand, Waukesha), 02 centrifugal compressors (Thermodyn, Nuovo Pignone), 45
gas engine (CAT3406-3408-3512-3516; CUMMINS, BAUDOUIN...), multistage
centrifugal and volumetric pumps (Sulzer, Flowserve, SPX, David Brown, GASO,
National...), more than 50 offshore cranes, firefighting pumps , lifeboats,
instrument and utilities air compressors....
 Develop and update the procedures and operating instructions for major’s
mechanical interventions according to the HSE procedures and optimizing
costs and delays.
 Develop the specifications and / or scope of work related to the intervention,
based on the TOTAL GS
 Develop the new technical operations for the Preventive and curative
interventions, as well for new and existing equipment.
 Identify work opportunities and proposal of improvements related to the
intervention by consulting the sites and other entities
 Analyze the operating parameters before and after intervention and during
normal operation in order to predict the breakdowns.
 Analyze incidents and evaluate solutions to implement corrective and
preventive actions to eliminate root causes.
 Coordinate during the major’s interventions between internal resources and
contractor’s.
 Ensure technical approval and take decisions for Mechanical issues for all
onshore and offshore production facilities.
 Ensure preparation of major maintenance interventions (budget,
documentation, planning and scheduling, work order, PTW, JSA, capital spare
parts and consumables...).
 Participate in the development of maintenance programs and major
inspections
 Supervise the implementation of these programs in coordination with the sites

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  Take contact with manufacturers (OEM) to discuss improvements and during
major’s interventions.
 Ensure the preparation, monitoring of stock levels and supply, receiving and
quality control of spare parts as well for operating stock and for major
interventions (Level 4 and 5)
 Ensure the update of reporting in CMMS (Monitoring status of WO, REX,
reporting and KPI’s)
 Ensure technical evaluation of received offers and prepare tender document
 Ensure empowerment and the ability of stakeholders
 Prepare analysis of operational risks and conduct starting meeting of operation
in the field.
 Ensure the daily, weekly and monthly technical reports for management
 Participate in technical modification projects or reliability of installations
 Write the final report of intervention, develop feedback and recommend
solutions for improvement of next maintenance tasks.

4- Company: OMV Tunisia (www.OMV.com)

September 2013 to March 2014: Operation Integrity Team leader

 Maintenance superintendent of OMV-Tunisia (Waha Field), management of a

maintenance team composed by 17 persons technicians and engineers on the
field
 Management of mechanical, instrumentation and electrical teams
 Ensure integrity of equipment by optimizing the time and quality of
maintenance repair
 Ensure the inspection of static equipment like vessels, piping and pipelines, …
 Preparation and execution of a training plan for maintenance staff
 Up to date CMMS SAP R3, maintenance activities (reporting, feedback and
KPI’s)
 Establish the Purchase requisition and follow delivery
 Management of warehouse team (training, inventory, codifications and
improvement of parts storage)
 Investigate and assist project team for construction of new projects (Salt
water disposal, Gas valorization and MONA ESP projects, Anaguid roads,
football yard and communication pylon)
 Ensure interim of field manager during holidays, training or change crew.

5- Company: SEREPT (www.serept.com.tn)

Jan 2003 To August 2013: Mechanical & engineering maintenance team leader
Responsibilities and duties
 Management of SEREPT mechanical maintenance team (25 persons
technicians and engineers) aiming in optimizing the maintenance effectiveness
to ensure safe and reliable maintenance operations.
 Ensure preparation and realization of major maintenance interventions for
SIEMENS turbines TB5400 and SGT200, Solar turbines (Taurus70),
Dresser-rand centrifugal compressor, Cooper reciprocating compressor,
Flowserve centrifugal pumps, offshore cranes, lifeboats, firefighting pumps,
diesel engines, screw compressors, valves ...

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  Coordination and management of suppliers, contractors and technical staff
 Ensure availability of production equipment, with safe manner through an
effective coordination of engineering and mechanical maintenance activities.
 Improve availability and reliability for critical equipment through an effective
maintenance efficient intervention and by selecting the most appropriate
maintenance philosophy
 Coordinate, plan and act as focal point for mechanical maintenance tasks
during shutdowns and major modifications.
 Ensure that a maintenance (mechanical, instrumentation, electrical and HVAC)
planning process supported by a computerized maintenance management
system is in place as well as that maintenance systems and procedures are
applied, reviewed and updated
 Liaise with all relevant departments (production, integrity and HSE) to
schedule maintenance and inspection programs and ensure respect of
procedures and safety rules
 Support the project team during installation and commissioning of new
equipment (turbo compressor, gensets, heat exchangers, vessels,)
 Ensure that HSEQ management system requirements are met and that HSE
procedures are strictly applied
 Develops policy/program to guaranteeing standards in maintenance and
inspection management
 Carries out on-stream condition monitoring of plants and all maintenance and
inspection activities to ensure safe and reliable operations (ultrasonic
inspection, vibration monitoring and oil analysis)
 Prepares the scope of work and call for tender for specific maintenance
project and MOC dossiers
 Administrator of CMMS and maintain database, keeps records up to date
 Establishes preventive maintenance plans and methods, ensure spare parts
purchasing and replenishment procedure
 Ensures troubleshooting and realizes improvement for a large range of
equipment (master of use the method of failure analysis: RCM, FMECA, RCFA,)
 Anticipates equipment and piping retirements and initiate appropriate steps of
renewal (propose improvement and realization)
 Provides training to maintenance technicians and methods engineers
 Familiar with international codes & standards API, IEC, ASME, ANSI...
 Supervise major mechanical maintenance tasks and inspections in field
 Responsible for planning and execution of engineering changes (budget, parts
resources, documentation) in line with SEREPT change management
procedure.
 Assist in developing and implementation of maintenance management system
with technical committee
 Execute and maintain up to date the maintenance philosophy and develop
accurate procedures
 Monitor and report personnel performance and competencies.
 Improve individual and team competencies by developing training plan and
refresher courses program for mechanical maintenance group
 Approve readiness of equipment for handover from and to production for
major activities or change

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 
Plan resources and coordinate multidisciplinary maintenance activities, in
order to optimize the realization of maintenance tasks as planned.
 Liaise with onsite production group (operators and shift engineers) in order to
coordinate and plan maintenance activities in line with production
requirements (daily meeting with OIM and maintenance superintendant).
 Ensure proper equipment performance monitoring (failure cause analysis,
MTBF, codification of failures, )
 Raising corrective work orders for major unplanned work
 Analyze and follow up of Failure reporting and technical incident (CRIA and
CRIT)
 Chairing of monthly planning and coordination meeting with other
departments (production, HSE and project team).
 Follow up pending PO’s for maintenance tasks and follow up backlog of
maintenance activities
 Compiling maintenance reports and measure maintenance performance
against KPIs (maintenance scoreboard, performance standard of SCE,...)
 Compile long-term forecast for major equipment items (gas turbines, pumps,
compressors, vessels, scrubbers, heat exchanger...)
 Keep CMMS data up to date (equipment structure/database, resources, spare
parts lists and specifications, required tools, job plans/Work instructions)
 Keep track on all engineering change activities and trip reports (maintenance
documentation)
 Compile data and presentation of maintenance high lights for Technical
Committee Meetings.
 Condition monitoring based on vibration measurement. Conduct of the
vibration data collect route in field, analyze results and raise work orders and
recommendations in order to avoid breakdown of vital equipment. Deeply
knowledges of use System1 (Bently Nevada Software and Snapshot portable
data collector)
Example of achievements
 Implementation and exploitation of System 1 for vibration monitoring
 Implementation and development of new version of CMMS (workflow, SCE
management, maintenance scoreboards…)
 Monitoring of maintenance activities by realistic and SMART objectives
 Many efficient of upgrade project according to MOC procedures (upgrade of
turbines, deluge system, gasoil system, air instrumentation, lifting equipment:
installation of new emergency hydraulic power unit…)
 Development of all maintenance PM check list and required inspections and
annual consumption plan for new field equipment based on DAME method
 Update of the equipment structure, tagging numbers according to the
ISO14224:2007

IT SKILLS AND COMPETENCIES:

Operating systems, Networking & Hardware
 CMMS manager advanced level (SAP PM, MM, COSWIN 8i, D7i, J2EE
Edwards)
 MS project and primavera advanced skills
 Advanced level in Crystal Report (development of specific reports)

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  System1 Software from Bently Nevada to monitor of rotating equipment
vibration offline and online (Snapshot, rack 3500)
 PI for condition monitoring, PRODOM, Autocad, SOLIDWorks,…
Windows & Office tools
 MS office Advanced (Word, Excel, PowerPoint, Outlook…), office 365,
internet,
LANGUAGES:
 Arabic : Fluently speaking, writing and reading
 French : Fluently speaking, writing and reading
 English : good level in speaking, writing and reading

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