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ABSTRACT
Corn husks are made from the second-largest crop in the world, corn. Corn husks have
been carefully studied for the possibility of producing fiber due to their low cost and
widespread availability. Zea mays (corn) husks could be used in this study to investigate
the viability of employing them as a sustainable replacement for paper in food packaging.
The research study could provide significant insights into the possibilities of using corn
husks as an alternative material for making paper-based food packaging through using an
experimental research approach. The economic feasibility of corn husk paper, which
determine if it is economical to make paper from corn husks and will be evaluated
utilizing an experimental study methodology. The corn husk as paper for food packaging
had a thickness of 1.5mm, the paper takes 4.5kg of weight for it to break and got a result
of 206.25% from the water absorption test. Compared to ordinary food packaging, corn
husk paper for food packaging absorbs more water but has a better tensile strength. Corn
husk can be used as a viable alternative source for making paper for food packaging.
Corn husk paper for food packaging is better suited for foods that are dried or frozen.
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TABLE OF CONTENTS
CHAPTERS PAGE
Title Page…………………………………………………………………………………………….1
Abstract………………………………………………………………………………………………2
Table of Contents……………………………………………………………………………………3
Acknowledgements………………………………………………………………………………….5
CHAPTER 1………………………………………………………………………………………..6
Introduction………………………………………………………………………………………….6
Related Theory………………………………………………………………………………………8
Conceptual Framework……………………………………………………………………………9
Definition of Terms………………………………………………………………………………..12
CHAPTER 2………………………………………………………………………………………14
Research Methodology…………………………………………………………………………..14
Research Design………………………………………………………………………………….15
Instrumentation……………………………………………………………………………………18
Data Gathering……………………………………………………………………………………19
Ethical Considerations…………………………………………………………………………...19
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CHAPTER 3………………………………………………………………………………………21
CHAPTER 4………………………………………………………………………………………33
Summary……………………………………………………………………………………………33
Conclusion…………………………………………………………………………………………35
Recommendations…………………………………………………………………………………36
References………………………………………………………………………………………….38
Appendices…………………………………………………………………………………………43
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ACKNOWLEDGEMENT
Prior to anything else, we want to thank and appreciate God for his wisdom and
blessings, which have enabled us to finish and complete our research. We are also very
As researchers, we would also like to convey our sincere gratitude to Sir Ernesto
Manlapig Jr., our mentor teacher, for his leadership and unceasing support of us, his pupils. We
also want to say thank you for inspiring us and helping us to recognize each accomplishment
during our senior high years. Being his student is a fantastic privilege for us since we get to
We would also like to express our sincere appreciation to the panelists for allowing us the
chance to share this study with you and for being the driving force behind our realization of the
study's goal. We are genuinely impressed by their knowledge as our panelists as researchers. We
appreciate your advice and support in helping us expand our understanding of this subject.
We gratefully thank each and every one of our group members for their contributions to
the development of this study as well as their responsibility, cooperation, and tenacity in seeing it
Again, thank you very much to everyone who contributed to our successful research and
study. May the Lord the Almighty bestow blessings and wisdom onto each of you. We also
Chapter 1
Introduction
Zea mays (Corn) husk is a protective layer that covers the outside of a corn ear
(Collins English Dictionary, 2023). The second-largest crop in the world, corn, is used to
make corn husks. As a result of their low cost and wide availability, the idea of making
fiber from corn husks has been closely examined. It has been demonstrated that corn husk
has a lot of potential as a material with several uses (Chari, 2022). As the second-most
significant crop in the Philippines after rice, corn husk is quite abundant and available in
the country. Corn can be cooked in a variety of ways, including by boiling, grilling, or
adding it to other recipes. The husks and stalks, however, are thrown away once the corn
has been harvested from the fields and are regarded as agricultural waste that possesses
al., 2016). In terms of its chemical composition, corn husk had 34–41% hemicellulose,
31-39% cellulose, 2–14% lignin, 3–7% ash, 10–18% extractives, and components that
pollution and other waste products are widespread in today's world. In the Philippines,
waste paper and food waste are two of the materials that are frequently disposed of
(Carado et al., 2019). Paper is a thin material sheet used for effective written
created from wood, which depends on forest resources. As a result, to meet the demand
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for wood fiber, huge areas of rainforest are cut down every year (Ramdhonee & Jeetah,
2017). Paper plays a significant role in our lives, given its numerous advantages.
Unfortunately, it is now one of the difficulties that we need to address since it increases
the quantity of waste that is produced in our nation. In order to prevent flooding in
today's world of escalating natural disasters, trees must be protected. Hence, rather than
chopping down trees to make paper, it is necessary to look for and build a sensible and
Food packaging includes the methods, supplies, and technologies used to package
food products. There are many reasons why food is packaged, including to increase shelf
Due to its eco-friendly popularity, paper and paperboard-based materials are one of the
oldest and most widely used packaging forms for food goods such as milk and
(Deshwal, 2019). In light of the significant quantity of waste it produces and the
concern. As a packaging material, paper and cardboard are advantageous because they
are affordable, can be created from recycled paper-pulp, are more sustainable, and, if not
coated with anything that stops recycling, may be recycled (FoodPrint, 2021).
alternative source for the production of paper for food packaging. With growing
and limit the need to cut down trees. Today's generation has an increasing number of
enterprises; therefore, finding an alternate source for food packaging plays an important
role for both economic and environmental reasons. This will help a lot of business
owners, especially those in the food industry, save money since they won't need to buy
packaging, and it will also be good for the environment because the researchers will be
utilizing eco-friendly materials. Furthermore, this study will encourage business owners
to produce their own food packaging rather than dispose of corn husks and used paper.
Related Theory
Life Cycle Assessment (LCA) is another relevant theory when considering the use
of cornhusks for paper food packaging. By employing LCA, manufacturers can evaluate
the environmental impact of the entire lifecycle of the paper packaging, from the sourcing
of raw materials to its disposal. This can help identify areas where the environmental
impact can be minimized, such as reducing energy use or waste generation during
impact of using cornhusks as a material for paper production, manufacturers can make
informed decisions about how to create paper food packaging that is both sustainable and
cost-effective. Employing the principles of LCA can also help manufacturers comply
with regulations and meet sustainability goals, while also appealing to consumers who
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are increasingly environmentally conscious. Ultimately, using LCA in the design and
production of paper food packaging can help reduce the environmental impact of the
Conceptual Framework
The Conceptual Framework of the study shown in the above stated figure
indicates all the variables needed in conducting the research as well as the possible
outcome and contribution of this study to our community. The researchers adapted the
The Input consists of the variables or factors that the researchers will be
manipulating to test their effect on the outcomes, which is the Zea Mays (Corn) Husk.
The Process involves all the methods used to conduct the experiment. This
includes the use of True Experimental research design to test the viability and different
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instrumentations like Observational Method, Thickness Test, Tensile Strength Test and
The Output comprises all the results or possible outcomes of the study.
Replacement Resources for the Production of Paper for Food Packaging aims to answer
1. What would be the quality of paper food packaging made from corn husk in
terms of:
1.1. Thickness
2. How would the paper food packaging made from corn husk be compared to
2.1. Thickness
3. What would be the changes if paper made from corn was used as packaging for
food?
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H0: Utilizing Zea mays (corn) husk as replacement resources for the production of paper
H1: Utilizing Zea mays (corn) husk as replacement resources for the production of paper
The purpose of this study is to look into the viability of using corn husks as an
alternative source for making paper for food packaging. This study only covers the
potential of using corn husk as a source of paper for food packaging compared to
Valenzuela St., Capitol View Park Subdivision, Bulihan, City of Malolos 3000
Philippines and at the house of one of the researchers. The study was conducted during
According to the researchers in this study, the following demographic groups are
Entrepreneurs. Entrepreneurs may use this study as a reference for the creation of their
new business. They may create a business that is similar to the contents of this study.
Resulting to a business that is more leaned to eco-friendly creation of paper for food
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packaging. Other businesses that are related to paper for food packaging production, may
also use this study to find an alternative source for paper for food packaging production.
Food Companies. Undoubtedly, big food companies consume a lot of paper for the
packaging of their products. By introducing our product to their service, the companies
may help alleviate the amount of waste as well as convey an eco-friendly image to their
company.
preserve its natural resources. This can be achieved by recycling just like using corn husk
as a source for paper for food packaging. With this, the community will be able to help
the environment.
implementing corn husks as a source for the production of paper for food packaging, the
amount of waste occupied by corn husks will be lessened and quite possibly be removed.
Definition of Terms
Corn Husk - “Corn husks are the protective leaves the plant forms to cover growing
Fiber - “a slender and greatly elongated natural or synthetic filament (as of wool, cotton,
asbestos, gold, glass, or rayon) typically capable of being spun into yarn.” (“Definition of
Fiber,” 2023)
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entirely from agricultural operations directly related to the growing of crops or raising of
animals for the primary purpose of making a profit or for a livelihood. (Agricultural
Waste, n.d.)
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Research Method
This study aims to explore the potential of using Zea mays (corn) husks as a
sustainable alternative material for producing paper-based food packaging. The objective
experimental research design will be employed to assess the viability of the paper
carry out scientific studies by adjusting two sets of variables. While the second set varies
to measure differences, the first set stays the same to create cause-and-effect relationships
By using an experimental research design, this study can provide valuable insights
into the potential of using corn husks as a substitute material for creating paper-based
friendly practices by reducing the need for using wood fibers in creating paper.
Additionally, it may lead to the exploration and development of alternative materials for
paper-based food packaging, thereby promoting sustainability and reducing the carbon
footprint.
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Research Design
Due to the nature of the study the researchers will use a true experimental
relationship with every variable but the one being investigated is controlled (Banaszak &
Williams, 2022). Specifically, the researchers will use an experimental and control group
The experimental group will consist of paper food packaging made from corn
husks, while the control group will consist of regular paper-based food packaging. By
doing so, the researchers can test the paper food packaging's texture, thickness, tensile
strength, and water absorption, to name a few. These tests are important to ensure that the
paper food packaging made from corn husks is a viable substitute for regular paper-based
food packaging. The results of these tests will be used to evaluate the feasibility of
material for creating paper-based food packaging. Ultimately, this study aims to
for using wood fibers in creating paper and exploring alternative materials for
paper-based food packaging, promoting sustainability and reducing the carbon footprint.
relationship with every variable but the one being investigated is controlled (Banaszak &
Williams, 2022). Specifically, the researchers will employ an experimental and control
Materials:
The following materials and procedures were adapted by the researchers from the
process outlined by Asngad et al. (2021). In order to suit the amount that they are aiming
to manufacture, the researchers made some adjustments to the materials and procedures.
Ingredients Materials
Procedure:
Figure 1. Clean and soak the Figure 2. After 24 hours, drain Figure 3. Add 2 cups of
corn husk in water separately the water from the corn husk water to each pot and add
for 24 hours. transfer them to separate pots. 1 teaspoon of sodium
hydroxide to the pulp
mixture then boil the corn
husk for 30 minutes.
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Figure 4. Put the corn husk in a Figure 5. Blend the corn husk Figure 6. Pour the pulp
into until it forms a pulp. a strainer and let it
blender with it having more sit for a few minutes
water than the corn husk. Remove any
excess water from the
strainer
Figure 7. Pour the pulp in a Figure 8. Place the deckle and Figure 9. Leave the deckle
large basin and add mold into the mixture and and mold on a drying rack
cornstarch. slowly lift it up, allowing the or dry it with sponge until
water to drain through the enough water is drained
mesh screen. from the mixture, leaving
behind the paper.
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Figure 10. Let it dry for 24-48 Figure 11. Once dry, cut it into
hours. the shape of a food packaging.
Instrumentation
1. Observational Method - This method entails watching and analyzing the subjects
spontaneous behavior in a natural setting. Simply said, the researcher takes note
2. Thickness Test - A caliper can be used to gauge the thickness of paper. Between
the caliper's jaws is placed a piece of paper or paperboard. After that, the jaws are
compressed and the space between them is measured (Industrial Physics, 2022).
maximum strain that it can withstand before breaking. Tensile tests are carried out
(Rheinland, n.d).
4. Water Absorption Test- To remove moisture, a sample was heated for 15 minutes
in the microwave. An electronic weighing scale was used to determine its dry
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weight. The sample was also thoroughly soaked in water before being submerged.
After gently pressing the water out, the object's weight when wet was calculated.
Its water absorption was calculated using the formula provided by Intertek (n.d.):
experimentations for this study. The researchers conducted six (6) trials within a month
until they reached the desired result of the product. The researchers go straight to testing
BMC.
interpretation of data. Since the majority of the testing is observational, the researchers
were tasked to tally data and to have the comparison between the ordinary food
Ethical Considerations
The study on putting food in corn husk packaging had to take ethical factors into
account, such as assessing food security, cutting waste, ensuring health and safety, and
critical to guarantee the hygienic and safety of the food packaging materials. Finally, to
conduct research in a responsible and ethical manner, open dialogue, transparency, and
The table shows the food was observed to be in paper food packaging made from corn
husks — Observational Analysis.
significantly when it was packaged in corn husk paper. The taste profile of the corn husk
packaging was neutral, enabling the genuine flavors of the food to stand out. This is
especially crucial for delicate and subtle meals, where any packaging interference might
ruin the whole flavor experience. We found that the natural flavors and aromas of the
meal were successfully retained by the corn husk packaging, improving the dining
One interesting finding, though, was how well the corn husk packaging absorbed
extra oil from fried or oily items. When dishes like frozen food were packaged in corn
husks, we discovered that the packing efficiently absorbed the oil, making consuming the
item less greasy and more enjoyable. The corn husk packaging's ability to absorb oil may
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be advantageous for people who are concerned about their intake of oil or who want a
healthier diet. Additionally, by lowering moisture and potential rancidity and prolonging
the shelf life of the packaged goods, oil absorption by the packaging may improve food
preservation. Overall, our observational analysis shows the potential of corn husk
The findings of our study showed that paper food packaging created from corn
husks had a thickness of approximately 1.5mm. It turned out that this thickness was
satisfactory for offering adequate structural integrity and durability to successfully protect
food products during storage and transportation. In addition, the 1.5mm thickness
achieved a balance between assuring product safety and reducing wasteful material use.
Caliper was used for gauging the thickness of paper food packaging. Due to the
instrument, the packing material's quality and uniformity are assured. The thickness of
the paper-based food packaging is measured by researchers using calipers, allowing them
to adhere to strict specifications and standards. With the aid of the caliper measurement,
it is possible to assess the packaging's structural stability and ensure that the contents are
adequately protected.
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The table illustrates the results of the Tensile Strength Test — Observational Method,
which was carried out in order to figure out how much weight the paper can withstand
before breaking.
Weight Description
Corn husk food packaging has a remarkable tear strength, making it a dependable and
durable choice for holding a variety of goods. This packing material makes sure that
goods are transported and stored safely because it can support about 4.0 kg of weight
before tearing. Corn husk packaging's increased tear resistance improves its durability,
durability, this method entails carefully observing and examining the behavior of a
material under tension. The object being examined is tested by being applied a regulated
force up to the point of failure. Researchers learned important details about the properties
Absorption
The figure above demonstrates that the paper food packaging constructed from
corn husks acquired a value of 206.25% for water absorption. The percentage of the
paper food packaging made from corn husks that was above 100% suggests that it
absorbed a lot of water and had a highwater absorption quality. This trait is a problem
the substance's propensity to absorb water, exposure to moisture may damage the
material's structural integrity and increase the risk of tearing or breaking. This
disadvantage should be considered when using corn husk paper to package food,
especially for items that need to be well protected or have a long shelf life.
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food packaging. This test offers essential details about how well the material can
withstand water infiltration and keep its structural integrity when exposed to moisture.
The paper's capacity to shield food goods from moisture and potential deterioration is
determined by the water absorption test. It is especially important for packaging materials
that could come into contact with liquids or are more likely to experience condensation or
excessive humidity.
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Figure 14. Difference between Paper Food Packaging made from Corn Husks and
The figure above demonstrates the average thickness of paper food packaging
created from corn husks, which is 1.5mm. In comparison to ordinary food packaging,
which is normally 1.1mm thick, it offers a slightly thicker barrier. Corn husk packaging
may still efficiently protect and preserve food goods as a result of the increased thickness,
Table 3. Difference between Paper Food Packaging made from Corn Husks and
Ordinary Paper Food Packaging in Terms of Tensile Strength
In accordance with the table, paper food packaging constructed from corn husks
can hold 4.0 kilograms. In contrast, regular paper food packaging can hold 1.5 kilograms.
from corn husks, a clear benefit can be seen in terms of strength. The 2.0 kilograms
breaking point of ordinary packaging materials is exceeded by the 4.5 kilograms breaking
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strength of corn husk paper. With its increased strength, corn husk-based food packaging
offers dependable protection for a variety of food products, ensuring their security during
storage and transportation. Additionally, the strength of corn husk packing adds to its
Figure 15. Difference between Paper Food Packaging made from Corn Husks and
The figure above demonstrates that the paper food packaging constructed from
corn husks acquired a value of 206.25% for water absorption. However, the water
absorption value for ordinary paper food packaging was 10%. The percentage of the
paper food packaging made from corn husks that was above 100% suggests that it
absorbed a lot of water and had a high water absorption quality. Due to the substance's
propensity to absorb water, exposure to moisture may damage the material's structural
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integrity and increase the risk of tearing or breaking. This disadvantage should be
considered when using corn husk paper to package food, especially for items that need to
Summary
This study called “Potentials of Utilizing Zea mays (Corn) Husk as Replacement
Resources for the Production of Paper for Food Packaging” was conducted with the
intention of determining whether corn husk can be used as an alternative source for the
production of paper for food packaging. The researchers used a true experimental
research design with the regular paper-based food packaging as the controlled group and
the paper food packaging made from corn husks as the experimental group. Thickness
test, Tensile Strength Test, and Water Absorption Test were used to gather necessary data.
The study was conducted during the S.Y. 2022-2023, while the actual experiment started
in April 2023.
The data gathered from the survey were analyzed and the conclusions were made
Subproblem 1.1. What would be the quality of corn husk as paper for food packaging in
terms of Thickness?
1. The corn husk as paper for food packaging had a thickness of 1.5mm
Subproblem 1.2. What would be the quality of corn husk as paper for food packaging in
1. It took 4.5kg of weight for the corn husk as paper for food packaging to break
Subproblem 1.3. What would be the quality of corn husk as paper for food packaging in
1. The corn husk as paper for food packaging got a result of 206.25% from the water
absorption test
Subproblem 2.1. How would the paper food packaging made from corn husk be
1. The corn husk as paper for food packaging had a thickness of 1.5mm
Subproblem 2.2. How would the paper food packaging made from corn husk be
1. It took 4.5kg of weight for the corn husk as paper for food packaging to break
2. It took 2kg of weight for the ordinary paper for food packaging to break
Subproblem 2.3. How would the paper food packaging made from corn husk be
1. The corn husk as paper for food packaging got a result of 206.25% from the water
absorption test
2. The ordinary paper for food packaging got a result of 10% from the water
absorption test.
Problem 3. What would be the changes if paper made from corn was used as packaging
for food?
1. 5 minutes There are no changes in taste. The paper is absorbing the oil.
2. 10 minutes There are no changes in taste. The paper is absorbing the oil.
3. 15 minutes There are no changes in taste. The paper is absorbing the oil.
4. 20 minutes There are no changes in taste. The paper is absorbing the oil.
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5. 25 minutes There are no changes in taste. The paper is absorbing the oil.
6. 30 minutes There are no changes in taste. The paper is absorbing the oil.
7. 35 minutes There are no changes in taste. The paper is absorbing the oil.
8. 40 minutes There are no changes in taste. The paper is absorbing the oil.
9. 45 minutes There are no changes in taste. The paper absorbs the oil.
10. 50 minutes There are no changes in taste. The paper absorbs the oil.
11. 55 minutes There are no changes in taste. The paper absorbs the oil.
12. 60 minutes There are no changes in taste. The paper absorbs the oil.
CONCLUSIONS
1. Based on the overall data that is gathered, the use of corn husk is indeed a benefit to
people who commonly use food packaging as a container, not only can it withstand a
heavier mass it is also eco-friendly as the materials made from the container are natural
and can be recycled for other purposes. Furthermore, it is more durable than the common
food packaging granting a higher chance for the food to be secured and protected from
external threats.
2. The results of corn husk used as paper packaging is 1.5mm thick allowing a thicker
barrier for moisture of the food while the tensile strength can carry over 4.0kg of mass
indicating that it can handle numerous amount of food, in terms of water absorption the
test lasted for a maximum of 60 mins having no change in terms of the taste as it absorbs
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the oil, in conclusion the use of corn husk as food packaging is very effective and useful
3. The use of corn husks as food packaging contrasted to normal packaging offered a
much better advantage in terms of carrying capacity, the normal food packaging has a
maximum capacity of 2.0kg of weight compared to the corn husks which has a maximum
of 4.0kg furthermore it is also .4mm thicker allowing a much higher protection and
endurance for the food and container. While it contains the similar result as the water
absorption the carrying capacity and thicker barrier will offer a positive benefit upon
storing food.
RECOMMENDATIONS
1. The use of corn husk as an alternative source for paper for food packaging is suggested
to be implemented as studies suggest that it can be a healthier alternative and it helps the
environment by lessening the amount of agricultural waste that corn husks occupy.
2. Further study and engagement with business associates are encouraged concerning
how the manufacturing procedure should be optimized, food safety standards should be
upheld, and any possible difficulties with production scaling should be addressed.
3. Water absorption creates a problem for food packaging constructed from corn husk
since it has a tendency to weaken the packaging, particularly when exposed to moisture
or liquids. This needs to be taken into consideration by producers, who then need to come
up with creative ways to increase the water resistance of corn husk paper packaging
4. Future researchers are urged to make sure to be conscious of their own biases
throughout the analysis process in order to achieve fair data analysis. They must
deliberately put aside their personal biases and assumptions in order to approach the
evidence honestly.
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Using Lignocellulosic Waste and Cellulosic Fibers from Corn Husks. MATEC
https://www.intertek.com/polymers/testlopedia/water-absorption-astm-d570/#:~:te
xt=For%20the%20water%20absorption%20test,24%20hours%20or%20until%20
equilibrium
https://www.britannica.com/plant/sugarcane
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APPENDIX
Curriculum Vitae
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