Professional Documents
Culture Documents
9 In p. 35~36, for activity- Roofing, the Comment has been incorporated Closed
"availability of job-specific fall as suggested, Please refer Pg.42
protection plan which include the use of of 58 point no: 1.12
lifelines" was not included as corrective
measures.
1. PROJECT SUMMARY
1.1. Introduction
Saudi Aramco (SA) is developing the King Salman Industrial Park (SPARK) dedicated to energy-related industries
to make it a global hub for research, development, manufacturing, and supply of components and services.
SPARK will spread over an area of approximately 50 km2 and is located 20 km east of Abqaiq, and west of
the Saudi Industrial Property Authority (MODON) Dammam 3 site. SPARK will be developed in three (3)
phases and is planned for completion by 2035. Phase 1 covers an area of around 14 km2 and is expected to
have an approximate population of 22,000 residents and 27,000 employees.
In accordance with the SPARK Master Plan (MP), the purpose of this budget item is to construct high quality
infrastructure serving as a hub for local energy component manufacturing and services. The SPARK
realization is part of the Saudi Vision 2030 and is intended to attract significant investment in the energy
support sector and will directly contribute to Saudi Aramco’s (SA) objectives.
The primary objective and purpose of the facilities under the overall project scope as Job No. BI-25-00040 is to
construct external and internal roadway networks, associated infrastructure, utility networks, and buildings
required for operations and management of the development.
The development site, which covers an area of 50 km2, is located in the Eastern Province of the Kingdom of Saudi
Arabia. The site is located 20 km east of the town of Abqaiq, 50km southwest of Dammam metropolitan area,
and west of the MODON-owned Dammam 3 city Refer to Figure 1: Site Location Map.
There are two highways located in proximity to the site, Highway 615 and Highway 95. Highway 40, located 60
km north of the site, connects the Eastern Province to Riyadh City. Currently the site can only be accessed
from Qurayyah Road. The site is located along the existing and planned Gulf Cooperation Council (GCC)
transportation network.
Page 2 of 60
REQUISITION.
Project Name: KING SALMAN ENERGY PARK
No.:
INFRASTRUCTURE AND MAINTENANCE BUILDING
Rev. No.:
Date:
HAZARD IDENTIFICATION PLAN
Page 3 of 60
Page 3 of 60
REQUISITION.
Project Name: KING SALMAN ENERGY PARK
No.:
INFRASTRUCTURE AND MAINTENANCE BUILDING
Rev. No.:
Date:
HAZARD IDENTIFICATION PLAN
Page 4 of 60
- This Scope of Work provides the overall description of the CONTRACTOR’s responsibilities relating to, but not limited to management,
procurement of equipment and material (permanent and temporary), design (as applicable), sub-contracting, logistics, transportation,
construction, pre-commissioning, testing, interface and permitting, training, handover, rectification of defects and any other services as
specified in the Contract to achieve Acceptance of the Works.
- CONTRACTOR shall be wholly responsible for the timely, efficient and safe completion of the WORK and shall manage its activities
and those of its Subcontractors in order to achieve Acceptance of the Work consistent with the standards of care and performance set
forth in the Contract.
- CONTRACTOR shall be wholly responsible for calculating and determining WORK quantities and all things necessary for the
successful completion of the WORK’s in accordance with the drawings, codes, standards and the like set out herein and other sections
of the Contract documentation.
- CONTRACTOR shall thoroughly review the project geotechnical documents and shall estimate the Rock cut quantities for completion
of the road and rough grading works as required.
- During the progress of the WORK, the Job site and the adjacent areas shall be kept clean and tidy all the times. All rubbish from
clearing and grubbing not reused, surplus materials and un-needed construction equipment shall be removed and disposed of by
CONTRACTOR as directed by COMPANY Representative.
- On or before the completion of the Work, unless otherwise specifically directed or permitted in writing by COMPANY Representative,
the CONTRACTOR shall remove all temporary buildings and structures, temporary works, tools, machinery and/or other construction
equipment and leave the Job site and all adjacent property affected by CONTRACTOR operations in a neat and satisfactory condition.
- CONTRACTOR shall restore or replace at his own expense any SAUDI ARAMCO property damaged from CONTRACTOR’s WORK, to
a condition at least equal to that existing prior to the beginning of WORK. Suitable material, equipment, and methods shall be used and
approved by COMPANY Representative for such restoration, which shall be done promptly and shall not be left until the end of the
Contract period.
- This Scope of Work document shall be read in conjunction with all other sections, documents, specifications, drawings, procedures and
the like set out herein and other parts of the Contract. Where any reference to a Contract Schedule is used in this Scope of Work, it
shall also mean reference to any attachments, standards or codes associated and incorporated into that Schedule.
- This Scope of Work document provides various procedures, specifications, plans, drawings, design data and other information, which
may not be complete in every detail. CONTRACTOR shall comply with their manifest intent, taken as a whole, and shall not make use
of any errors, omissions or discrepancies that appear in these documents to seek additional compensation from SAUDI ARAMCO on
the grounds of insufficient or conflicting information. The information contained in this Scope of Work is an integral part of the WORK
and shall not be used as the basis of a change or claim for additional compensation. The provision by SAUDI ARAMCO of such
information shall not absolve CONTRACTOR from any of its responsibilities and obligations to satisfactorily complete the WORK, nor
does it provide the complete detail of the conditions that will be found at the Job Site or any inferences that may be drawn.
- In the event of any conflict between the provisions set out in this Scope of Work and those contained in any other parts of the Contract,
the most stringent provision shall apply.
- CONTRACTOR shall be responsible for ensuring the WORK complies with and is executed in accordance with all applicable SAUDI
ARAMCO Codes and Standards, planning consents and directives currently in force and reasonably anticipated, local codes and
standards, internationally recognized codes and standards and with good engineering and construction practices.
- CONTRACTOR shall bring to the attention of SAUDI ARAMCO for resolution, any inconsistency, conflict or disagreement between the
requirements specified in this Scope of Work, other parts of the Contract, SAUDI ARAMCO Standards, industry standards and / or
manufacturer’s standards.
Page 4 of 60
REQUISITION.
Project Name: KING SALMAN ENERGY PARK
No.:
INFRASTRUCTURE AND MAINTENANCE BUILDING
Rev. No.:
Date:
HAZARD IDENTIFICATION PLAN
Page 5 of 60
- CONTRACTOR shall seek and obtain written approval from SAUDI ARAMCO for any deviation from this Scope of Work prior to
carrying out the related work.
- SAUDI ARAMCO’s Codes and Standards shall represent the minimum requirements to be met by the Project. Any deviation from
SAUDI ARAMCO Codes and Standards shall require written approval by SAUDI ARAMCO prior to its implementation.
3. Purpose
To establish a uniform policy program of Hazard Identification Plan (HIP) for Project as part of the Sinohydro Construction Safety Site
Program.
Prior to beginning of site work, a site specific HIP is required to identify potential hazards and the methods to control them for each
particular project or job.
4. Responsibilities
It is the responsibility of all Managers, Supervisors and Safety Officers to ensure that this policy is fully implemented in their area(s) of control
and to consult with staff as part of undertaking the hazard identification and safety control measures processes. It is the responsibility of staff
to cooperate and comply with this policy.
Likewise, it applies to all sub-contractors employees, suppliers, vendors and all other exclusively engaged in providing contractual services
for the project work areas/ worksites.
Control measures which safely remove any hazards from the work places immediately.
Control measures considering all available alternatives on the project sites which reduces the risk of injury or illness.
Control measures of relocating or containing the hazards on the work places that will restrict personnel exposure and
access to the hazardous work areas.
Process of scheduling the workers to reduce the time spent on any single work task associated in the certain hazard.
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REQUISITION.
Project Name: KING SALMAN ENERGY PARK
No.:
INFRASTRUCTURE AND MAINTENANCE BUILDING
Rev. No.:
Date:
HAZARD IDENTIFICATION PLAN
Page 6 of 60
Note: All personal protective equipment shall be ANSI Std. as referred in Construction Safety Manual – Section 1.9.0 (Pg.42)
and GI 8.002, GI 8.003, GI 8.005
Approved hazards identification plan shall be retained in the PMT site office and contractors’ site office.
Copies shall be available with the construction site/ areas for implementation, monitoring and controls.
The job-specific HIP shall be revised and amended, as needed, when condition change, new hazards are introduced or the Scope of work
changes.
Instructions and comments from the Saudi Aramco Representative will be forwarded to contractor for its action. Contractor shall address all
comments and resubmit the HIP to the proponent for final review and concurrence. Contractor shall not begin work on-site until the HIP is
concurred.
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REQUISITION.
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INFRASTRUCTURE AND MAINTENANCE BUILDING
Rev. No.:
Date:
HAZARD IDENTIFICATION PLAN
Page 7 of 60
A condition or practice likely to cause permanent disability, loss of life or body part and/or extensive loss of structure, equipment or
material.
A condition or practice likely to cause serious injury or illness (resulting in temporary disability) or property damage that is disruptive, but
less severe than Class “A.”
A condition or practice likely to cause minor (non-disabling) injury or illness or non-disruptive property damage.
10.0 ATTACHMENTS
Risk Assessments
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REQUISITION.
Project Name: KING SALMAN ENERGY PARK
No.:
INFRASTRUCTURE AND MAINTENANCE BUILDING
Rev. No.:
Date:
HAZARD IDENTIFICATION PLAN
Page 8 of 60
Hazard
No Activity Risk Assessment Potential Hazard Preventive Actions
. Classification
1.1 All employees who handle hazardous materials shall be trained regarding
such material and shall wear all manufacturers’ suggested safety equipment.
1.2 Man camp waste will continue to be placed in the approved Saudi Aramco
Waste
1 1. Hazardous /toxic waste disposal area.
B
Disposal 1.3 Provide MSDS for all chemical
1.4 Provide special PPE, Clothes, suitable hand cloves
1.5 proper handling and storage
1.6 Training competent person
1. All equipment’s shall be tested, certified and approved by Aramco.
2. The Equipment Operator shall be Aramco certified
3. All equipment’s will be assisted with a trained flag man.
4. We will make sure that all equipment’s shall be checked / inspected by
operators with inspection checklist on daily basis.
5. Avoid to unauthorized entry of people in equipment premises.
6. If required the heavy equipment working area shall be barricaded with
a required signage.
7. A pre job tool box talks to be conducted on daily basis prior to start the
work.
8. All the personal working with equipment’s and around will be trained
Heavy Equipment 1. Injury to Pedestrians or
2 A about the hazards involved and advised about control measures.
Operation Construction Personnel &
9. All equipment’s shall be fixed with reverse alarm.
Struck by moving equipment
10. All equipment operators and flagman’s and the personal working
around will be maintained a proper coordination / interface to avoid
collisions.
11. An equipment coordinator will be in place along with high level
coordination as well as area safety personal for further guidance.
12. All personal will be provided a high visibility clothing for work area.
13. All operators and flagmen will ensure the work area is clear prior to start
the job.
14. Equipment department will ensure a proper preventive maintenance
plan for all equipment’s.
15. All equipment operators shall make sure to have a 360-degree visibility.
Page 8 of 60
REQUISITION.
Project Name: KING SALMAN ENERGY PARK
No.:
INFRASTRUCTURE AND MAINTENANCE BUILDING
Rev. No.:
Date:
HAZARD IDENTIFICATION PLAN
Page 9 of 60
Page 9 of 60
REQUISITION.
Project Name: KING SALMAN ENERGY PARK
No.:
INFRASTRUCTURE AND MAINTENANCE BUILDING
Rev. No.:
Date:
HAZARD IDENTIFICATION PLAN
Page 10 of 60
3.8 All heavy equipment shall have in good working conditions and installed
audible back-up alarm.
3.9 Hose and pipe connections checked for wear and cracks. Defective
hoses/pipes shall be replaced or repaired.
3.10 All lights and warning devices operate properly.
4.1 Clear work areas of personnel in & around heavy equip.
4. Blocking traffic/obstruction to
A 4.2 Provide designated parking area in and around job site.
save access
5.1. During the extremely hot weather workers shall be provided adequate
quantity of pure and cool water.
5.2. Frequent breaks shall be provided to workers to avoid heat stress.
5.Heat Stress A 5.3. Provide and implement heat stress program during hot weather condition.
5.4. Conduct training with regards to heat stress prevention and awareness Per
Sa CSM Heat Stress training elements sec.13.5.2, part 1.
1.1 Develop a fall protection plan for the specific work at heights.
1.2 Selection of appropriate anchor points.
1.3 Protection from falling objects.
1.4 Ensure that fall protection equipment is available and in good working
condition before commencing work.
1.5 Make reasonable arrangement and reduce the height operation at largest.
1.6 Personnel shall be with safety level rope when walking on the steel girder or
pipe, and proper use of safety belt.
1.7 Sinohydro shall ensure that personnel working at height shall be all the time
tie-up.
3 Work
1.Fall hazard A 1.8 A temporary structure of scaffolds used to provide access or for supporting
at height
workmen and/or materials at any height.
1.9 Special scaffold shall have a plan, including:
(1) Any access scaffold also supporting loads greater than 240kg/m 2 50 psf)
shall formulate a plan.
(2) Any scaffold over 38 meters (125 feet) tall.
(3) Any scaffold cantilevered (extended outward) by more than 3 meters (10 feet).
(4) Any scaffold (except tank bracket scaffolds) with a total platform area over 30
square meters (320 sq. ft.).
(5) Formwork shoring constructed of scaffolding materials supporting elevated
concrete slabs/decks more than 300 mm (12 inches) thick.
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REQUISITION.
Project Name: KING SALMAN ENERGY PARK
No.:
INFRASTRUCTURE AND MAINTENANCE BUILDING
Rev. No.:
Date:
HAZARD IDENTIFICATION PLAN
Page 11 of 60
(6) Any scaffold supported by or hung from wind girders or roofs of floating roof
tanks.
(7) All special scaffold required scaffold plan as per GI-8.001.
3.1. During the extremely hot weather workers shall be provided adequate
quantity of pure and cool water.
3.2. Frequent breaks shall be provided to workers to avoid heat stress.
3.Heat Stress A 3.3. Provide and implement heat stress program during hot weather condition.
3.4. Conduct training with regards to heat stress prevention and awareness Per
Sa CSM Heat Stress training elements sec.13.5.2, part 1.
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REQUISITION.
Project Name: KING SALMAN ENERGY PARK
No.:
INFRASTRUCTURE AND MAINTENANCE BUILDING
Rev. No.:
Date:
HAZARD IDENTIFICATION PLAN
Page 12 of 60
1. Approved Method statement & JSA should be kept ready before start
the work.
2. Tool box talks shall be conducted prior to start work.
3. Make sure to follow permit to work system.
4. The scaffolding materials being used for scaffold erection shall be in
good condition.
5. The ground condition where scaffold is being erected should be stable
enough.
6. The personnel involved in scaffolding erection should be third party
certified.
7. Scaffold erection shall be done as under the supervision of certified
Scaffolding Supervisor.
8. An Aramco certified Scaffolding Inspector shall inspect the scaffold if it
is over 6-meter (20) feet.
9. The scaffold erector shall use full body harness (ANSI Z 359.1) with
100% Tie off as well as suspension trauma safety straps shall be
Scaffolding
provided during the commencement of work if workers are working at a
and 1. Workmen may fall from the
5 height of 1.8 meter (6 feet) or more.
Work Scaffold or platform resulting A
10. Proper inspection and tagging system shall be followed during the job
in injury to the one that fell.
Platforms execution on the scaffold.
11. Proper means of access shall be provided to the scaffold work platform.
12. Materials to be stored in a safe and secure manner, to prevent them
accidentally falling or being knocked off the working platform when at
height.
13. Enough work forces shall be assigned in scaffolding activity to avoid
fatigue which leads to the workplace injury.
14. All the employees shall be trained on weather conditions.
15. The work area shall be barricaded with required safety signages.
16. Avoid equipment movements nearby scaffoldings.
17. All operatives to receive training in the use of fall arrest equipment
Preventing falls in scaffolding and falsework.
18. All raising and lowering of materials to be carried out in a controlled
manner
19. Never throw materials or allow them to drop down.
20. All personal will be provided required Personal protective equipment.
21. Regular housekeeping shall be done.
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REQUISITION.
Project Name: KING SALMAN ENERGY PARK
No.:
INFRASTRUCTURE AND MAINTENANCE BUILDING
Rev. No.:
Date:
HAZARD IDENTIFICATION PLAN
Page 13 of 60
2.1 Scaffold between 6 feet and 40 feet are not required to submit a scaffold plan.
If exceed 40 feet height, scaffold plans are required to submit for review by
Loss Prevention.
2.2 Scaffolds and work platforms shall be erected in strict accordance with the
requirements of the Saudi Aramco Scaffold Safety Handbook Section II-9
Saudi Aramco Construction Safety Manual. Tower scaffolds have special
2. Improperly constructed or
construction requirements.
unsecured ladders will result
A 2.3 All components of the scaffolding or work platform must be in good condition
in falls while climbing to the
and inspected regularly for damage or wear.
platform.
2.4 All ladders shall be safely secured.
2.5 Scaffolding shall only be erected on a sound base.
2.6 System scaffolds shall have the proper component parts compatible with the
system being used and component parts from another system must not be
“adapted or cannibalized” for use with the system.
2.7 All special scaffold platform required a scaffold plan.
3.1 On all scaffolds there must be provision for guard rails, toe boards, ladders,
diagonal scaffold bracing (horizontal as well as vertical), use of support
members and accessories which are of appropriate strength to carry to the
3. Materials or tools may fall from
A imposed loads, and use of approved scaffold boards for platform. Minimum
the scaffold or platforms
dimensions for timber sole plates are 9’’ wide x 1.5’’thick.
3.2 The materials or tools should be stacked in good condition on scaffold or
platforms to prevent falling.
4.1 Warning signs and barriers shall be used to keep unnecessary personnel
away from the base of scaffolds.
4.2 Any scaffold which is being erected, but not completed shall have Saudi
Aramco Red Tag—“Do not Use scaffold”. Scaffold checklist is to be used as
4.slip trip full A
a guide to ensure erected scaffold is safe to use.
4.3 After the acceptance of the erected scaffolding a green scaffold Tag “Scaffold
pass inspection” shall be place on the scaffolding for the users reference.
4.4 provide Aramco certified Aramco Supervisor.
5.1 Mobile scaffolds will not be moved with equipment, or materials riding
anywhere on the scaffolds.
5. Mobile scaffolds are moved 5.2 Mobile scaffolds will only be moved through areas that have been thoroughly
A
improper cleaned of materials or constriction debris.
5.3 When mobile scaffolds are being moved, a workman shall be posted to watch
for interference between the scaffold and any portion of the structure above
Page 13 of 60
REQUISITION.
Project Name: KING SALMAN ENERGY PARK
No.:
INFRASTRUCTURE AND MAINTENANCE BUILDING
Rev. No.:
Date:
HAZARD IDENTIFICATION PLAN
Page 14 of 60
Material 2.Unqualified fork truck operators A 2.1 Only use the fork truck as per the marked capacity of the equipment.
6
Handling
3. Improper use equipment A 3.1 Use equipment only in accordance with manufacturer’s recommendations.
1. Unqualified personnel to 1.1 Only certified operators will be allowed to operate heavy equipment.
A
Mechanical operate equipment
7
Equipment 2. Equipment belts and gears are 2.1 Equipment belts and gears should be guarded.
A
not guarded.
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REQUISITION.
Project Name: KING SALMAN ENERGY PARK
No.:
INFRASTRUCTURE AND MAINTENANCE BUILDING
Rev. No.:
Date:
HAZARD IDENTIFICATION PLAN
Page 15 of 60
3.1 Keep the records for all equipment pertaining to the maintenance.
3.2 Only qualified mechanics shall be authorized to make repairs.
3. Equipment is in a bad condition A
4. PPE is not provided to 4.1 Use the approved PPE for all employees involved with the equipment.
A
employees
5.1 Keep fire extinguishers in proper place and cause to be inspected by
5. Fire fighting A authorized persons once a month.
6. Without locking pins utilized on 6.1 Make sure the locking pins are used to minimize the potential for accidents Or
A personal injury. Ref. Construction Safety Manual
airline/hose connections
7.1. During the extremely hot weather workers shall be provided adequate
quantity of pure and cool water.
7.2. Frequent breaks shall be provided to workers to avoid heat stress.
7.Heat Stress A 7.3. Provide and implement heat stress program during hot weather condition.
7.4. Conduct training with regards to heat stress prevention and awareness Per
Sa CSM Heat Stress training elements sec.13.5.2, part 1.
1.1 Only those persons who are qualified are allowed to use power tools.
1.2 Foreman shall make sure that his labors are familiar with the use of the tools
1. Untrained personnel A
in a safe manner.
2.1 Before any electrical tools are used, a careful check shall be made by the
supervisor to ensure that they are maintained in a good condition.
2.2 Sinohydro shall provide dead man switch for all portable tools and make sure
8 Use of power that all personnel do not by-pass them.
tools 2.3 Sinohydro shall ensure that Ground Fault Circuit Interrupters or ground
2. Defective tools and
isolation system shall before all portable tools, temporary wiring and in
equipment/use mechanical A
potentially damp areas used in portable.
equipment.
2.4 develop maintenance procedure.
2.5 All the power tools should not have trigger locks.
2.6 The hand tools / Power Tools being used should be in good condition.
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REQUISITION.
Project Name: KING SALMAN ENERGY PARK
No.:
INFRASTRUCTURE AND MAINTENANCE BUILDING
Rev. No.:
Date:
HAZARD IDENTIFICATION PLAN
Page 16 of 60
2.7.Ensure the portable power tools should not have trigger locks as Aramco
CSM.
2.8. Enough man power shall be provided to minimize the chances of back
injury while cable pulling / laying activity.
2.9. All the hand / Power Tools being used shall be well inspected prior to use
3.1 All operators shall use eye, head, ear and hand protection.
3. Users do not use PPE A
5.1. During the extremely hot weather workers shall be provided adequate
quantity of pure and cool water.
5.2. Frequent breaks shall be provided to workers to avoid heat stress.
5.Heat Stress A 5.3. Provide and implement heat stress program during hot weather condition.
5.4. Conduct training with regards to heat stress prevention and awareness Per
Sa CSM Heat Stress training elements sec.13.5.2, part 1.
1.1 Paint thinner should be stored enough safety distance from fire.
1.2 Paint thinner shall be kept safety distance from fire and ignition.
1.3 Spray painting shall not be performed within 23 m (75 ft.) of ignition sources
(e.g., welding, flame cutting, smoking areas, and electrical generators).
1.4 Electrical lighting and power tools/equipment shall be explosion proof.
1.5 Fire extinguishers shall be available in the work area and be protected from
9 Painting 1. Storage A overspray.
1.6 Work areas shall be cleaned after every shift, including removal of discarded
paints, coatings and other materials.
1.7 The quantity of paints and solvents stored at the job site shall be limited to the
amount required for one day’s usage.
1.8 The size of portable containers (e.g., paint cans/containers) shall not exceed
19 L (5 gal) for flammable or combustible liquids.
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Rev. No.:
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Page 17 of 60
1.9 The size of metal drums used to store flammable liquids shall not exceed 227
L (60 gal).
1.10. The MSDS of paint shall be available at the job site during the
commencement of work.
1.11. MSDS shall be posted at storage area
1.12. All paints shall be stored as per MSDS / Manufacturer instructions.
1.13. Handling and disposal of hazardous materials shall base on the MSDS
provided.
1.14. MSDS shall be available at site & all chemicals shall be treated as per
MSDS available.
2. Paint thinner leakage A 2.1 Solve the paint thinner prevent environmental pollution and fire accident.
3.Without using PPE B 3.1 Wear other personnel protective equipment (PPE) required for the work being
performed. .
4.1 Adequate warning signs shall be posted in painting areas.
4.2 Spray or airless painting work areas shall be barricaded to prevent entry by
4. Warning sign is not sufficient/ unauthorized personnel.
B 4.3 Chemical cleaning agents, such as solvents, shall not be used for personal
Injure personnel
cleaning of hands, arms, etc.
4.4 Spray guns or nozzles shall not be pointed at personnel or any part of the
user’s body.
5.1. During the extremely hot weather workers shall be provided adequate
quantity of pure and cool water.
5.2. Frequent breaks shall be provided to workers to avoid heat stress.
5.Heat Stress A 5.3. Provide and implement heat stress program during hot weather condition.
5.4. Conduct training with regards to heat stress prevention and awareness Per
Sa CSM Heat Stress training elements sec.13.5.2, part 1.
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REQUISITION.
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INFRASTRUCTURE AND MAINTENANCE BUILDING
Rev. No.:
Date:
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Page 18 of 60
3. Slip caused by spilled material. B 3.1 Quick removal of spilled material and the use of warning signs in such cases.
4.1 Both material and application equipment must be stored properly in suitable
4. Improper/unsafe practices for temperature storage. The chemical shall be stored away from the fire
B hazards and sources of ignition.
storing material
4.2 Chemical hazard bulletin shall be posted in areas where such chemicals are
stored and available
6. Fire hazard from flammable 6.1 Keep fire extinguisher nearby when using materials which have a low flash
B
substances. point.
7.1. During the extremely hot weather workers shall be provided adequate
quantity of pure and cool water.
7.2. Frequent breaks shall be provided to workers to avoid heat stress.
7.Heat Stress A 7.3. Provide and implement heat stress program during hot weather condition.
7.4. Conduct training with regards to heat stress prevention and awareness Per
Sa CSM Heat Stress training elements sec.13.5.2, part 1.
1.1 The leaving of welding rods or stubs of welding rods in the welding holder
unattended is prohibited even if the machine is turned off.
Welding , Cutting 1. Leaving of welding rods or 1.2 When welding from scaffolding which has a wood decking, the decking shall
11 A
and Brazing stubs be covered with a fire resistant non-asbestos blanket and all hot stubs of
welding rods shall be deposited in a metal container and not discarded onto
the decking or dropped from the scaffolding.
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2. Operation fault A 2.1 Approved welding lighters shall be used instead of cigarette lighter.
2.2 The worker shall be trained and qualified.
3.1 Provide warning signs.
3.2 All compressed gas cylinders shall be used in a chained vertical position and
when not in use shall be capped, chained a stored in a vertical position as
far as is practicable from the area of activities.
3.3 Saudi Aramco color-coding of cylinders shall be recognized by welders and
3.Compressed gas cylinders A other workers.
3.4 Protection from temperature extremes.
3.5 Store oxidizers away from flammable cylinders at least twenty (20) feet.
3.6 Grease and oil must never be used near oxygen.
3.7 At the end of every shift, the hoses dismantled and returned to a safe location.
Valves turned-off and cylinder caps secured in place.
3.8 Flashback arrestors of O2 / acetylene cylinder will be installed as per
requirement.
4.1 All electric and gas welding equipment shall be examined immediately before
use.
4. Defectives welding , cutting and 4.2 All welding and cutting equipment shall be of Saudi Aramco approved type
A and operated with latest Saudi Aramco industry safety procedures.
brazing device
4.3 All equipment shall be examined immediately before use and regularly
maintained. Presence of leaks in high pressure system is often indicated by
hissing sound on unusual changes in the Torch Flame.
5.1 Provide fire extinguisher with each welding or cutting equipment set.
5.2 Provide a qualified standby man for fire watch during welding or cutting
5.Fire hazard A operations.
5.3 Cover all operating process valves and drains in the vicinity with (non –
asbestos) fire blanket and use water deluge or wet the area to quench sparks
that may land.
6.1 Set watch man to ensure workers nonrelated to welding, brazing or cutting job
must have kept away from working areas.
6. Injure nonrelated personnel A 6.2 Set warning signs if necessary.
6.3 Training all workers don’t close to other’s working areas.
6.4 Apron is needed for all welding, cutting and brazing activities.
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REQUISITION.
Project Name: KING SALMAN ENERGY PARK
No.:
INFRASTRUCTURE AND MAINTENANCE BUILDING
Rev. No.:
Date:
HAZARD IDENTIFICATION PLAN
Page 20 of 60
7.1. During the extremely hot weather workers shall be provided adequate
quantity of pure and cool water.
7.2. Frequent breaks shall be provided to workers to avoid heat stress.
7.Heat Stress A 7.3. Provide and implement heat stress program during hot weather condition.
7.4. Conduct training with regards to heat stress prevention and awareness Per
Sa CSM Heat Stress training elements sec.13.5.2, part 1.
1. Placement Procedure A 1.1 Mixer equipped with 0.75 cm. or larger loading skips shall be equipped with
mechanical device to clear the skip of concrete.
2. Erection of form work B 2.1 Form work and shoring shall be designed, erected, supported braced and
maintained.
Page 20 of 60
REQUISITION.
Project Name: KING SALMAN ENERGY PARK
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INFRASTRUCTURE AND MAINTENANCE BUILDING
Rev. No.:
Date:
HAZARD IDENTIFICATION PLAN
Page 21 of 60
5.7 When using telescopic mixer truck, ensure all connections are in good
condition and also safety warning signs shall be used to keep nonrelated
personnel away from working areas.
6.1. During the extremely hot weather workers shall be provided adequate
quantity of pure and cool water.
6.2. Frequent breaks shall be provided to workers to avoid heat stress.
6.Heat Stress A 6.3. Provide and implement heat stress program during hot weather condition.
6.4. Conduct training with regards to heat stress prevention and awareness Per
Sa CSM Heat Stress training elements sec.13.5.2, part 1.
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REQUISITION.
Project Name: KING SALMAN ENERGY PARK
No.:
INFRASTRUCTURE AND MAINTENANCE BUILDING
Rev. No.:
Date:
HAZARD IDENTIFICATION PLAN
Page 22 of 60
1.7 Atmospheric tests for O2, and toxic gases and vapors shall be performed
and recorded immediately prior to entry.
1.8 O2 concentration shall be 20% minimum; flammables shall be zero; and the
concentration of H2S shall not exceed 10 parts per million (ppm).
1.9 All required PPE, including respiratory protection, shall be worn during
confined space entries.
1.10. Gas test shall be done prior to start work if the excavation is deeper than
1.2 m.
1.11.A properly completed Confined Space Entry Permit shall be obtained to
enter excavations equal to or greater than 1.2 m (4 ft) deep.
2.1 Qualified and trained personnel shall be designated to provide rescue for
workers who might be involved in confined space work incidents.
2.2 Clearly explain all duties to the standby man.
2.3 Ensure mobile equipment is placed so that exhaust gases do not contaminate
the confined space. (i.e. Welding Machine, Compressor)
2.4 A Hot Work or Cold Work Permit may also be required depending on the type
of work to be performed within the confined space.
2. Without training A 2.5 All authorized personnel entering the confined space shall sign a log sheet
upon entering and exiting the confined space to account for all personnel.
2.6 The atmosphere shall be rechecked periodically while personnel are present
in the confined space to ensure a safe work environment.
2.7 If the confined space entry is suspended, the entrance shall be blocked and
a “NO ENTRY” sign posted.
2.8 After work all personnel and tools are out of the space. All man ways and
flanges are closed and sealed. All vessels and relief valves are restored to
operating condition.
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REQUISITION.
Project Name: KING SALMAN ENERGY PARK
No.:
INFRASTRUCTURE AND MAINTENANCE BUILDING
Rev. No.:
Date:
HAZARD IDENTIFICATION PLAN
Page 23 of 60
4. Ventilation A 4.1 Mechanical ventilation (e.g., air movers) shall be used to ensure positive
ventilation and remove all hazardous airborne contaminants.
5. Failure to communication A 5.1 A means of egress and communication shall be identified and
emergency/rescue phone numbers shall be recorded on the permit.
6.1. During the extremely hot weather workers shall be provided adequate
quantity of pure and cool water.
6.2. Frequent breaks shall be provided to workers to avoid heat stress.
6.Heat Stress A 6.3. Provide and implement heat stress program during hot weather condition.
6.4. Conduct training with regards to heat stress prevention and awareness Per
Sa CSM Heat Stress training elements sec.13.5.2, part 1.
2.1 Barricades will be erected around the work area. Signs bearing the words
2. Failing objects. A “Danger – Demolition In Process” in Arabic and English will be placed at
each approach to the work area.
Page 23 of 60
REQUISITION.
Project Name: KING SALMAN ENERGY PARK
No.:
INFRASTRUCTURE AND MAINTENANCE BUILDING
Rev. No.:
Date:
HAZARD IDENTIFICATION PLAN
Page 24 of 60
4. Adjacent structures or lines are 4.1 Adjacent structures will be protected from debris and where necessary,
A
not protected. bracing will be installed to ensure stability.
5. The area is not fenced or 5.1 Barricades will be erected around the work area. Signs bearing the words
A “Danger – Demolition In Process” in Arabic and English will be placed at
barricaded.
each approach to the work area.
6. Asbestos materials. A 6.1 The proposed action for demolition shall include compliance to the guidelines
mandated in G.I-150.001 (Asbestos removal).
7.Handling hazardous material 7.1 Hazardous material shall be classed and handling as per waste management
A
improperly procedure.
8.1. During the extremely hot weather workers shall be provided adequate
quantity of pure and cool water.
8.2. Frequent breaks shall be provided to workers to avoid heat stress.
8.Heat Stress A 8.3. Provide and implement heat stress program during hot weather condition.
8.4. Conduct training with regards to heat stress prevention and awareness Per
Sa CSM Heat Stress training elements sec.13.5.2, part 1.
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REQUISITION.
Project Name: KING SALMAN ENERGY PARK
No.:
INFRASTRUCTURE AND MAINTENANCE BUILDING
Rev. No.:
Date:
HAZARD IDENTIFICATION PLAN
Page 25 of 60
1.Drinking Water /Disposable 1.1 Will provide water, paper cups & trash can for disposal off used paper cups
C
paper cups & Trash can as per require.
Sanitation and
16 Housekeepi 3. Eating facility C 3.1 Eating facility shall be provided, if required.
ng Hygiene
4. Rubbish Containers C 4.1 Provide Rubbish containers with proper marking and self-closing lids clean on
a daily basis.
5.1 Provide enough resting areas for works in order to relieve fatigue at site.
5. Resting areas C 5.2 The resting areas shall be kept clean.
5.3 Smoking areas shall be provided at site and camp.
5.4 All personnel shall pay attention to around biological hazards.
2. Warning signs in place A 2.1 Warning signs and barricades around the storage area.
Use and store of
liquid
17
petroleum
gas 3. Bottles kept away from
A 3.1 Keep the gas cylinder out of excavations and confined spaces.
excavations
4.1 All personnel will be advised of emergency procedure – First Aid to brief
4. Personnel advised as to personnel if LPG is inhaled, the person must be removed from the area, kept
A
emergency procedures warm and rested and not allowed to move about. Medical aid must be
obtained as soon as possible.
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REQUISITION.
Project Name: KING SALMAN ENERGY PARK
No.:
INFRASTRUCTURE AND MAINTENANCE BUILDING
Rev. No.:
Date:
HAZARD IDENTIFICATION PLAN
Page 26 of 60
1. Wire rope slings improperly 1.1 Wire rope slings shall be provided properly identified for SWL and
A
identified manufacturer.
2. Without inspections performed 2.1 Authorized personnel shall do inspections and the Safety Dept. shall keep the
A
on all slings records.
Use of slings &
18
rigging gear 3. Sling log is not maintained A 3.1 Sling log maintained by the Safety Dept. on monthly basis.
5. Damaged slings not taken out of 5.1 All damaged slings and rigging gears shall be marked and taken out of project
A
site site.
6.1. During the extremely hot weather workers shall be provided adequate
quantity of pure and cool water.
6.2. Frequent breaks shall be provided to workers to avoid heat stress.
6.Heat Stress A 6.3. Provide and implement heat stress program during hot weather condition.
6.4. Conduct training with regards to heat stress prevention and awareness Per
Sa CSM Heat Stress training elements sec.13.5.2, part 1.
1. Speeding A 1.1 Restrict vehicle speed to the posted limit for light vehicles and less than that
for other types of moving equipment.
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REQUISITION.
Project Name: KING SALMAN ENERGY PARK
No.:
INFRASTRUCTURE AND MAINTENANCE BUILDING
Rev. No.:
Date:
HAZARD IDENTIFICATION PLAN
Page 27 of 60
4.2 All drivers shall immediately report any changes in license status or ability to
drive to their supervisor.
4.3 Drivers who operate SA vehicles shall have current Driver Improvement
Program certification.
4.4 Drivers shall be trained before driving.
5.1 Inspect vehicle condition before driving.
5.2 Drivers shall perform a 360 degree walk-around before getting into the vehicle.
5.3 Drivers shall inspect the vehicle’s safety equipment (e.g., spare tires) before
5. Vehicle condition B using the vehicle.
5.4 Drivers shall ensure vehicles have a valid inspection sticker and are
maintained in a safe operating condition.
5.6 Drivers shall ensure adequate supplies and communication equipment are
available for remote area driving.
6.1 Drivers shall report all vehicle collisions and moving violations immediately,
no matter how minor.
6.2 Drivers shall not leave vehicles unattended while the engine is running.
6.3 Drivers who operate vehicles in remote locations shall attend off-road driver
training.
6.4 Wear seat belts at all times and ensure that all passengers wear their seat
belts as well.
6.5 Using a cell phone, eating, or drinking is prohibited.
6.Drivers and other occupants 6.6 Always set the parking or emergency brake when the vehicle is parked.
A 6.7 Reduce vehicle speed under hazardous weather or road conditions.
responsibilities
6.8 Only park in designated parking areas. Parked vehicles shall not obstruct
other vehicles, roadways, access ways or fixed firefighting installations.
6.9 Not transport passengers in the rear of pickups or on truck beds.
6.10 Not transport more passengers than the number of seat belts provided in the
vehicle.
6.11 Drivers shall report any unsafe conditions immediately.
6.12 All occupants shall wear seat belts.
6.13 All personnel transportation vehicle must in good condition.
6.14 All personnel in vehicle shall have seats and be provided safety belt.
7.1 Off-road vehicle operators shall receive specific training in off-road driving and
7. Off the road driving A survival techniques.
7.2 Off-road vehicle operators shall inform their immediate supervisors of their
destination, route and expected time of return.
Page 27 of 60
REQUISITION.
Project Name: KING SALMAN ENERGY PARK
No.:
INFRASTRUCTURE AND MAINTENANCE BUILDING
Rev. No.:
Date:
HAZARD IDENTIFICATION PLAN
Page 28 of 60
3.1 Provide ladder for access and egress in trenches not exceeding twenty five
3. Access and egress A (25) feet in distance and ensure the ladder extends 3 feet above step-off
point.
4. Avoid spoil bank plunging into a
A 4.1 Spoil bank to be kept two (2) feet back from edge of deep excavations.
pit
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REQUISITION.
Project Name: KING SALMAN ENERGY PARK
No.:
INFRASTRUCTURE AND MAINTENANCE BUILDING
Rev. No.:
Date:
HAZARD IDENTIFICATION PLAN
Page 29 of 60
5.1 Spoil material (soil) not to block roadways, sidewalks, etc. Haul to safe Saudi
Aramco approved dump area outside plant every day.
5.2 Backfill those portions of the excavation where work is completed as soon as
5. Traffic A it is inspected.
5.3 During excavations, qualified watch men will be positioned to alert traffic and
workers to potential dangers or excavations and traffic detours. Flagman
shall be identified with orange vests and directional traffic paddies.
6.1 Provide approved shoring on all excavations over 4’ deep per Saudi Aramco
6. Confined space /Ventilation A Construction Safety Manual. Excavation over four feet (4’) deep must also
comply with confined space requirements.
7.1 Locate above ground obstructions such as pipes and cables.
7.2 Mechanical excavators shall not be used within 3 m (10 ft.) of underground
7. Break other facilities A utilities or installations. Pneumatic breakers shall only be used where
necessary to break concrete or other hard materials.
7.3 Mechanical excavators shall not be used until all underground utilities and
installations have been exposed by hand digging.
8.1 The need for initiating the required excavation checklist shall be carried on all
excavations being done inside Saudi Aramco facilities.
8.2 Obtain relevant work permit before excavation work is started.
Steps to be Taken:
1) As-Built drawing review by Saudi Aramco and SINOHYDRO.
2) Request for relevant dept. for joint site inspection.
8. Excavation procedures A 3) Site review by SAUDI ARAMCO and SINOHYDRO.
4) SINOHYDRO utility detection test. Saudi Aramco will witness the Test.
5) Request for Work Permit.
6) Pre-Job Safety meeting.
7) Begin Hand excavation.
8) Barricade & Clean-up / illuminate
9) Close Permit.
9. High Water Table A 9.1 Observe whether and high water conditions.
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REQUISITION.
Project Name: KING SALMAN ENERGY PARK
No.:
INFRASTRUCTURE AND MAINTENANCE BUILDING
Rev. No.:
Date:
HAZARD IDENTIFICATION PLAN
Page 30 of 60
10.1 Only excavating and backfilling equipment are permitted within 2m of the
edge of an excavation.
10.2 Ensure the areas be free of roots, trash, snow, ice or other unsuitable
material.
10.3 Backfilling and removal of shoring shall be accomplished first by backfilling
up to a level allowing for the removal of the lower braces.
10.Backfilling operations A 10.4 Another layer of backfill shall be positioned in the excavation up to the next
layer of braces to be removed.
10.5 Removal of shoring shall progress together with the backfill from the bottom
to the top of the excavation.
10.6 In unstable soil, ropes shall be used to pull out the jacks or braces from
above after all employees have exited the excavation.
10.7 All excavations shall be backfilled and the surface left in good condition.
10.8 All sand and marl required for the work from the source approved by SA.
11.1 Heavy equipment shall not be operated within 1.8 m (6 ft.) of any excavation.
11.Injure inside personnel A 11.2 Workers shall not inside a trench or excavation when power equipment is
performing excavation.
12.1. During the extremely hot weather workers shall be provided adequate
quantity of pure and cool water.
12.2. Frequent breaks shall be provided to workers to avoid heat stress.
12.Heat Stress A 12.3. Provide and implement heat stress program during hot weather condition.
12.4. Conduct training with regards to heat stress prevention and awareness
Per Sa CSM Heat Stress training elements sec.13.5.2, part 1.
Page 30 of 60
REQUISITION.
Project Name: KING SALMAN ENERGY PARK
No.:
INFRASTRUCTURE AND MAINTENANCE BUILDING
Rev. No.:
Date:
HAZARD IDENTIFICATION PLAN
Page 31 of 60
Page 31 of 60
REQUISITION.
Project Name: KING SALMAN ENERGY PARK
No.:
INFRASTRUCTURE AND MAINTENANCE BUILDING
Rev. No.:
Date:
HAZARD IDENTIFICATION PLAN
Page 32 of 60
4.1. During the extremely hot weather workers shall be provided adequate
quantity of pure and cool water.
4.Heat Stress A 4.2. Frequent breaks shall be provided to workers to avoid heat stress.
4.3. Provide and implement heat stress program during hot weather condition.
4.4. Conduct training with regards to heat stress prevention and awareness Per
Sa CSM Heat Stress training elements sec.13.5.2, part 1.
1.1 Assign qualified person to control the materials handling operation. Re-route
the pedestrian and vehicle traffic if required during the materials handling by
providing barricades and warning signs.
1.2 Material Safety Data Sheets must be available for employee which includes:
(1) Personnel Protection.
(2) Procedure for spills.
(3) Physical data and properties.
1.3 Prepare a plan for storage area showing proposed location. Access ways,
location of firefighting equipment, and type of material to be stored shall be
submitted to Saudi Aramco.
1.4 Flammable and toxic materials must be stored in secure areas separate from
other materials and signs shall be posted stating the nature of the hazards.
1.5 Adequate firefighting devices and equipment must be provided in all storage
areas.
1.Storage area is not meet
23 Material Storage B 1.6 Every storage facility shall be provided lifting equipment such as forklift which
standards
shall have a valid inspection sticker.
1.7 Forklifts shall be equipped with overhead protection, seatbelts, a fire
extinguisher and a backup warning alarm.
1.8 Loads shall not exceed the manufacturer’s rated lifting capacity
1.9 Personnel other than the operator shall be prohibited from riding on the forklift,
including on the forks.
1.10 Forklifts shall not be left unattended with the engine running. When forklifts
are parked the forks shall not be in a raised position.
1.11 Flammable and combustible material storage areas within materials storage
yards shall be clearly marked and adequate in size and layout.
1.12 Material storage yards shall not be closer than 15 m (50 ft.) to any other
structure.
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REQUISITION.
Project Name: KING SALMAN ENERGY PARK
No.:
INFRASTRUCTURE AND MAINTENANCE BUILDING
Rev. No.:
Date:
HAZARD IDENTIFICATION PLAN
Page 33 of 60
1.13 For tractors and trailers, safety chains or wire ropes shall be attached
between the towing vehicle and trailer to allow the towing vehicle to bring the
trailer to a controlled stop if the towing connection breaks or becomes
separated.
1.14 For conveyor belts and monorails, all pulleys, rollers, gears and pinch points
shall be guarded.
2.1. During the extremely hot weather workers shall be provided adequate
quantity of pure and cool water.
2.Heat Stress A 2.2. Frequent breaks shall be provided to workers to avoid heat stress.
2.3. Provide and implement heat stress program during hot weather condition.
2.4. Conduct training with regards to heat stress prevention and awareness Per
Sa CSM Heat Stress training elements sec.13.5.2, part 1.
1. Unqualified electricians
A 1.1 Ensure that only qualified electricians use electrical equipment.
completing electrical work.
2. Electrical equipment not 2.1 Grounding of portable electric equipment checked regularly. All generators
A
grounded. must be grounded.
3. Electric circuits have no GFCI
A 3.1 Check for ground fault circuit interrupts on all site outlets.
breakers.
Use Electrical
24 Equipment and 4.1 All receptacle outlets voltage shall be 120v single phase 15 and 20 amp. All
Flexible Cords 4. 220v outlets are used. A tools inspected shall be identified by Saudi Aramco’s monthly color coding
system shall require 120v plugs for 120v receptacles.
5. Damaged cords or plugs are 5.1 Visual inspection of portable cord and plug connected equipment and flexible
A cord sets.
used.
5.2 Extension cables must be connected to junction boxes of molded rubber.
6. Defective electrical equipment is 6.1 Inspect electrical equipment and tools that will be used, remove from site any
A
used. damaged ones.
1. A defective lifting device or 1.1 Inspection of equipment must be done by Saudi Aramco Crane Inspection
25 A Unit every ninety (90) days or after major repairs. Crane shall have valid test
crane.
stickers.
Page 33 of 60
REQUISITION.
Project Name: KING SALMAN ENERGY PARK
No.:
INFRASTRUCTURE AND MAINTENANCE BUILDING
Rev. No.:
Date:
HAZARD IDENTIFICATION PLAN
Page 34 of 60
1.2 All cranes shall be possession of documents and shall be made available to
any Aramco representation during inspection.
2.1 Only licensed, qualified persons will be permitted to operate cranes or other
lifting equipment per G.I. 7.025.
2.2 Only trained and Saudi Aramco Certified Riggers shall be allowed to attach
2. Unqualified equipment operator A slings to loads being lifted. This shall be strictly enforced per Saudi Aramco
G.I. 7028.
2.3 While cranes are traveling, loads shall not be permitted to be attached to the
hook.
3.1 Special custom designed hook, clamp or other lifting accessories shall
undergo Inspection from a person authorized by Saudi Aramco Crane
Inspection Dept. to comply with G.I. – 7.029 requirements.
3.2 The safety requirement which pertain to the crane operator’s daily inspection
checklist to comply with section 5.4 “Inspection and Testing requirements” of
3. Defective lifting accessories, G.I. – 7.030.
Crane Lifting A
clamps, hooks, slings, etc. 3.3 Conduct frequent and periodic inspection of lifting equipment, lifting
/Lifting
accessories and slings. Damaged or unsafe accessories and slings shall be
Equipment
immediately removed from the site. When slings are not in use, they shall be
stored in a location safe from possible damage or misuse.
3.4 Crane Operator’s daily inspection checklist.
3.5 Crane maintenance inspection log book.
4. Non – stable crane positioning, 4.1. A critical lift plan shall be prepared by Aramco certified rigger level I If
i.e. soft soil, improper A the lifting is near live line or facility.
outrigger mats. 4.2. The critical lift shall be assisted by an Aramco certified rigger level I.
6. Improper rigging A 6.1 Open mouthed hooks, e.g. “C,” “S” or half link hooks are prohibited from the
site.
Page 34 of 60
REQUISITION.
Project Name: KING SALMAN ENERGY PARK
No.:
INFRASTRUCTURE AND MAINTENANCE BUILDING
Rev. No.:
Date:
HAZARD IDENTIFICATION PLAN
Page 35 of 60
7. Improper signaling between the 7.1 Only Saudi Aramco Certified Rigger shall be allowed to signal the crane
rigger guiding the load and A operator when loads are being lifted and moved into place. The crane
the lifting operator. operator shall be made aware exactly who the rigger is and shall not take
instructions from anyone else.
8.1 Lift plans approved for all heavy lifts (i.e. Compressors, Transformer, and
Foundations) per G.I.7.028. Critical lift plans approved by certified for the
type of working. Load to be lifted shall be submitted for review by Saudi
Aramco to comply with the requirements mandated in GI- 7.028
8.2 Operator is not to leave his position at controls while load is suspended.
8.3 When the boom starts moving and load or hook approaches personnel, the
warning horn signal shall sound. Where Crane Work is to be performed near
Energize power lines, the following absolute limit of approach or minimum
clearance from power lines shall be observed without exception. 20feet
(6.10meters) for 250,000 volts or under 25feet (7.62 meters) for near
8. Failure to follow critical Lift
A 250,000 volts.
procedures
8.4 Cranes are to be refueled outside the operating plant, preferably in the lay
down yard.
8.5 Cranes may not be operated inside Plant if wind speed is over twenty (20)
miles per hour (17.4 knots). Man baskets are restricted to twenty (20)
kilometers per hour (11 knots).
8.6 Cranes shall have SAFE LOAD INDICATORS fitted on the cranes per G.I.
7.028.
8.7Load chart shall be posted inside cab or lifting equipment.
8.8 All lifts in lost areas of Plant require a crane lift plan. Lift plans are not required
in yards and away from any process areas or power lines.
9.1 Provide warning signs of clearance limit.
9.2 Barricade the area during lifting operation and redirect traffic/personnel.
9. No warning signs A
9.3 Cranes shall be provided with a 30 m (100 ft.) tape measure to assist with
crane positioning and determining the crane’s exact working radius.
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REQUISITION.
Project Name: KING SALMAN ENERGY PARK
No.:
INFRASTRUCTURE AND MAINTENANCE BUILDING
Rev. No.:
Date:
HAZARD IDENTIFICATION PLAN
Page 36 of 60
1.1 Develop a traffic plan for each excavation activity crossing plant streets, which
restricts access to operating plants and emergency equipment. The plan will
1. Plant access by pedestrians, include proposed detour routes, approved road warning signs, flagman,
motor vehicles, construction barricades, blinking lights, and directional arrows. This plan will be reviewed
A
equipment, emergency by project manager and submitted to Saudi Aramco for approval prior to the
services. start of construction activity.
1.2 Install crosswalks to plant equipment for safe access by operators and barriers
to prevent personnel from falling into excavations.
2. Speeding A 2.1 Restrict vehicle speed to the posted limit for light vehicles and less than that
26 Traffic for other types of moving equipment.
3.1 During excavations, qualified watch men will be positioned to alert traffic and
workers to potential dangers or excavations and traffic detours. Flagman
shall be identified with orange vests and directional traffic paddies.
3.2 Trenching activities in operating plant areas, in front of substations, and near
3. Proper Transportation Route special plant equipment must allow for 100% access. Installation of 1″steel
A
Selection Handling & Storing plates or vehicular bridges must be used as required to maintain these
conditions. All road crossings must be returned to normal traffic flow each
night.
3.3 A copy of approved detour plans shall be submitted to plant operations for
approval.
Page 36 of 60
REQUISITION.
Project Name: KING SALMAN ENERGY PARK
No.:
INFRASTRUCTURE AND MAINTENANCE BUILDING
Rev. No.:
Date:
HAZARD IDENTIFICATION PLAN
Page 37 of 60
4. No warning signs A 4.1 Post construction signs in each area identifying contractor and BI number.
5.1 Detours for long-term projects (30 days or more) should be paved with hot mix
asphalt for heavy traffic volume, and / or stabilized with emulsion for low
5.Detour is not meet SA standards A traffic volume.
5.2 All detours plans will follow SA G.I.1021.000.
5.3 Road construction shall set barriers and warning signs at both ends.
6.1. During the extremely hot weather workers shall be provided adequate
quantity of pure and cool water.
6.2. Frequent breaks shall be provided to workers to avoid heat stress.
6.Heat Stress A 6.3. Provide and implement heat stress program during hot weather condition.
6.4. Conduct training with regards to heat stress prevention and awareness Per
Sa CSM Heat Stress training elements sec.13.5.2, part 1.
1. Use of Ground Fault Circuit 1.1 GFCI's must be used for the protection of personnel. Portable electric hand
A
Interrupters tools shall not exceed 127 V.
Electricity
(including 2. Grounding of Equip. A 2.1 Grounding shall be provided on all equipment for protection of workers.
the use of
27
Gen. Sets &
Utility Tie-
ins) 3.Use of Lockout & Hold tags A 3.1 Use of lockout & hold tags as necessary per GI 6.012.
4.1 Only Qualified Electricians shall maintain temporary and permanent electrical
4. Properly qualified Electricians A cords and wiring. Inspections of tools and equipment shall be done on a
weekly basis.
Page 37 of 60
REQUISITION.
Project Name: KING SALMAN ENERGY PARK
No.:
INFRASTRUCTURE AND MAINTENANCE BUILDING
Rev. No.:
Date:
HAZARD IDENTIFICATION PLAN
Page 38 of 60
5. Coordination of tie-ins in new 5.1 Co-ordination of tie-ins shall be properly scheduled and approved by the
facilities with other SSA's & A concerned Saudi Aramco at least two weeks prior to tie-ins. Written
PDD procedure for Tie-Ins to existing lines is required indicating isolation etc.
6. Review hazards of the operation 6.1 Review the Hazards of operations with all personnel. Use proper PPE, GFCI.
A 6.2Tools to be inspected prior to the start at any job.
with all involved personnel
6.2 Properly barricade the working area and use warning signs
7.1. During the extremely hot weather workers shall be provided adequate
quantity of pure and cool water.
7.2. Frequent breaks shall be provided to workers to avoid heat stress.
7.Heat Stress A 7.3. Provide and implement heat stress program during hot weather condition.
7.4. Conduct training with regards to heat stress prevention and awareness Per
Sa CSM Heat Stress training elements sec.13.5.2, part 1.
1.1 Overhead lines are usually not insulated. Therefore, any kind of metallic object
coming near or contact with them can cause a hazardous situation keep the
considerable distance from Power line minimum 20 feet.
1.2 Use warning signs “DANGER OVERHEAD POWERLINE” to minimize the
1. Special emphases (warning hazards.
Overhead
28 signs) given to all overhead A 1.3 The overhead power lines to be protected by barriers and timber or wire “goal
Utilities
power lines. posts,” so that no part of any mobile crane, earth moving equipment etc. can
approach the live cable. Clearly distance shall be agreed upon with Saudi
Aramco.
1.4 Access below the power lines shall be restricted by barriers to where the “goal
posts” are located (Refer CSM-1.5.2).
2.1. During the extremely hot weather workers shall be provided adequate
quantity of pure and cool water.
2.2. Frequent breaks shall be provided to workers to avoid heat stress.
2.Heat Stress A 2.3. Provide and implement heat stress program during hot weather condition.
2.4. Conduct training with regards to heat stress prevention and awareness Per
Sa CSM Heat Stress training elements sec.13.5.2, part 1.
Page 38 of 60
REQUISITION.
Project Name: KING SALMAN ENERGY PARK
No.:
INFRASTRUCTURE AND MAINTENANCE BUILDING
Rev. No.:
Date:
HAZARD IDENTIFICATION PLAN
Page 39 of 60
1.1 Locate, identify all the underground cable with the Cable Detector
1.2 Review plant drawings for location of known utilities obtain excavation permit
1. Cables and Piping unknown/ from plant.
Existing A
suspected 1.3 In all cases Metal detector will be utilized to determine possible of
Above/Under
29 underground piping facilities and shall be calibrated. Only qualified operator
Ground
to be used prior for detection.
Utilities
2. Cables Existing & marked A 2.1 Locate, identify and clearly mark all underground utilities or hazards with spray
paint or another visible method.
3.1. During the extremely hot weather workers shall be provided adequate
quantity of pure and cool water.
3.2. Frequent breaks shall be provided to workers to avoid heat stress.
3.Heat Stress A 3.3. Provide and implement heat stress program during hot weather condition.
3.4. Conduct training with regards to heat stress prevention and awareness Per
Sa CSM Heat Stress training elements sec.13.5.2, part 1.
2. Falling objects A 2.1 The operators shall take the tool bags.
2.2 Working areas below keep no personnel.
30 Usage of ladder
3.1 Portable ladders and stepladders shall be inspected before each use.
3.2 Wood and aluminum portable ladders and stepladders shall not be painted.
3.3 Side rails shall have smooth surfaces (without slivers) with no projections.
3.4 Ladder rungs (or steps) shall be parallel, level and be uniformly spaced. Rungs
3 Defective ladders A shall be between 25 cm (10 inches) and 36 cm (14 inches) on center. A rung
spacing of 30 cm (12 inches) is preferable.
3.5 Ladders shall be maintained free of oil, grease or other potential slipping
hazards.
3.6 Stepladders shall not exceed 6 m (20 ft.) in length.
Page 39 of 60
REQUISITION.
Project Name: KING SALMAN ENERGY PARK
No.:
INFRASTRUCTURE AND MAINTENANCE BUILDING
Rev. No.:
Date:
HAZARD IDENTIFICATION PLAN
Page 40 of 60
4.1 Straight ladders and extension ladders shall be placed at a slope of 4:1 (i.e.,
for every 4 m [12 ft.] of vertical rise, the base is set 1 m [3 ft.] out).
4.2 Ladders shall extend at least 1 m (3 ft.) above the landing surface to which
the ladder is used to gain access (e.g., platform, eave or roof).
4.3 Straight ladders and extension ladders shall be placed vertically only if both
side rails are rigidly attached to a supporting structure (e.g., scaffold) at the
top, middle and bottom of the ladder.
4.4 Bottom rungs of ladders shall not be more than 30 cm (1 ft.) above the lower
level used to mount the ladder. The area at the base of a ladder shall be kept
clear.
4.5 Ladders shall not be used in a horizontal position as platforms, walkways or
scaffolds.
4.6 Metal ladders or ladders with metal reinforced or conductive side rails shall
not be used near electrical equipment.
4.7Ladder sections shall not be spliced, lashed, tied or fastened together to
provide longer sections.
4.8 Only one person shall be on a portable ladder or stepladder at a time.
4 Using ladders incorrectly A 4.9 Personnel shall face the ladder and maintain three points of contact with the
ladder at all times.
4.10 If the work is more than 1.8 m (6 ft.) above the ground/lower surface and is
long term in nature or requires heavy physical exertion, other methods such
as a scaffold or personnel lift shall be used instead of a ladder.
4.12 Portable metal ladders shall have a warning notice attached stating that the
ladder shall not be used near electrical equipment.
4.13 Wooden or fiberglass ladders shall be used for work near electrical
equipment.
4.14 Aluminum ladders shall not be used where there is a likelihood of contact
with materials that chemically react with aluminum, such as caustic liquids,
damp lime, wet cement, acids, etc.
4.15 Ladder sections shall not be spliced, lashed, tied or fastened together to
provide longer sections.
4.16Ladders shall not be loaded beyond the maximum intended load for which
they were built, or beyond the manufacturer’s rated capacity.
4.17 SINOHYDRO shall arrange other workers to hold ladder when ladder is used
with wet/ humid area and make sure the ladder not slide. Forbid using
ladders in wet/humid area without measures on skid prevention.
Page 40 of 60
REQUISITION.
Project Name: KING SALMAN ENERGY PARK
No.:
INFRASTRUCTURE AND MAINTENANCE BUILDING
Rev. No.:
Date:
HAZARD IDENTIFICATION PLAN
Page 41 of 60
4.18 Make sure the ground is in good condition when use ladders. (ground should
be level)
4.19 When using ladders at corner or gateway, SINOHYDRO shall set watchman
and warning signs there to avoid ladder knocked down by others.
4.20 When moved the ladder in substation, two people should put down the ladder
and keep enough safe distance to move.
1.1 Prior to performing any work, including preliminary inspection, the structural
integrity of the roof will be verified by a qualified person.
Roof access will be closely monitored by a supervisor during inclement weather.
1.2 Roof access and work shall be prohibited at night unless appropriate and
adequate illumination is provided and authorization is obtained from Aramco
site management.
1.3 Employees engaged in roofing work will be protected from falling from all
unprotected sides and edges of a roof.
1.4 Mechanical equipment and all materials stacking on the roof shall be secured
to prevent them from sliding off the roof or being blown off by the wind.
1.5 All employees working on roofs (steep or low slope) will be protected from
falling by guardrail systems, safety net systems, personal fall arrest systems,
or a combination of warning line system and guardrail system, warning line
31 Roofing Work 1.Fall from height A system and safety net system, warning line system and personal fall arrest
system, or warning line system and safety monitoring system.
1.6 Employees engaged in roofing work will be trained in the safety procedures
to be followed to prevent a fall.
1.7 Personnel working at height shall use shock-absorbing lanyards either a “Y”
lanyard or double-leg lanyard.
1.8 Temporary (rigid or wire rope) guardrails or use of personal fall arrest systems
shall be used for work within 1.8 m (6 ft.) from the edge of a roof (flat or
sloped), near roof openings (e.g., skylights) or for work at roof locations with
slopes of 1:4 (vertical: horizontal) or greater.
1.9 Roofs shall be inspected by a degreed structural engineer and reinforced as
necessary to support the load of personnel, equipment and materials.
1.10 Personnel shall not work on roofs or other elevated surfaces when exposed
to storms, high winds (sustained winds more than 65 kph [40 mph]) or
lightning.
Page 41 of 60
REQUISITION.
Project Name: KING SALMAN ENERGY PARK
No.:
INFRASTRUCTURE AND MAINTENANCE BUILDING
Rev. No.:
Date:
HAZARD IDENTIFICATION PLAN
Page 42 of 60
1.11 Equipment and materials shall not be stored within 1.8 m (6 ft) from the edge
of the roof, unless a complete guardrail system or life line, including toe
boards, is erected along the edge.
1.12 Availability of job-specific fall protection plan which include the use of lifelines
2.1. During the extremely hot weather workers shall be provided adequate
quantity of pure and cool water.
2.2. Frequent breaks shall be provided to workers to avoid heat stress.
2.Heat Stress A 2.3. Provide and implement heat stress program during hot weather condition.
2.4. Conduct training with regards to heat stress prevention and awareness Per
Sa CSM Heat Stress training elements sec.13.5.2, part 1.
1.1The operator shall receive the training before use the cartridge operated tools.
1.Unqualified person A 1.2 Nobody shall use the cartridge operated tools without training.
Use cartridge 1.3 The cartridge operated tools shall not be used overload.
32 operated 2.1 Pay attention to the sound/temperature when use the cartridge operated tools.
tools 2. Operation failure A If find abnormal condition, stop the operation and inspect.
2.2 The cartridge operated tools should be checked before use.
2.3 The cartridge operated tools muzzle shall not toward any person.
A 1.1 Make the operating documents or contingency plans and implement the
1. Overpressure
procedures
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REQUISITION.
Project Name: KING SALMAN ENERGY PARK
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INFRASTRUCTURE AND MAINTENANCE BUILDING
Rev. No.:
Date:
HAZARD IDENTIFICATION PLAN
Page 43 of 60
4.1 Ensure that pipe end, connections and all fittings are in good condition to avoid
point ruptures.
4. No Inspection condition A 4.2 Inspect and check visually the testing equipment and associated accessories,
i.e. hoses, fittings, etc. and ensure their good condition before testing and
meet test pressure requirements.
5.1 The warning sign shall be clearly mentioned “Stay away Hydro testing is in
5. No warning signs A progress”.
5.2 Erect barrier tapes and post warning signs, etc.
6.1. During the extremely hot weather workers shall be provided adequate
quantity of pure and cool water.
6.2. Frequent breaks shall be provided to workers to avoid heat stress.
6.Heat Stress A 6.3. Provide and implement heat stress program during hot weather condition.
6.4. Conduct training with regards to heat stress prevention and awareness Per
Sa CSM Heat Stress training elements sec.13.5.2, part 1.
Page 43 of 60
REQUISITION.
Project Name: KING SALMAN ENERGY PARK
No.:
INFRASTRUCTURE AND MAINTENANCE BUILDING
Rev. No.:
Date:
HAZARD IDENTIFICATION PLAN
Page 44 of 60
a. Inform the contractors working nearby about the detours and hazards.
1.2 Interface b. Discuss the HIP for each day with the surrounding contractors where applicable.
.
Page 44 of 60
REQUISITION.
Project Name: KING SALMAN ENERGY PARK
No.:
INFRASTRUCTURE AND MAINTENANCE BUILDING
Rev. No.:
Date:
HAZARD IDENTIFICATION PLAN
Page 45 of 60
c. The Operator will check the heavy equipment condition. Oil, Fuel, Water, Hydraulic
Levels and Gauge to ensure that they are properly operating prior to its use.
2.2 Caught between the heavy a. Post back-up spotter will be designated for all heavy equipment operation.
equipment mechanical parts. b. Operators of heavy equipment are instructed not to operate their equipment near
2
excavations site.
a. Non-working personnel will be clear in and around the heavy equipment work
perimeter.
b. Appropriate operators view is required for all the heavy equipment vehicles. Heavy
equipment operations sunshades obstructing clear views are prohibited.
c. All heavy equipment is subject for Daily Pre-Operational Inspection for hydraulic
leaks, breakage, tires, brakes, etc. No equipment is allowed to utilize if it is unfit
for usage.
d. Heavy equipment will be provided designated parking area in and around job site.
e. The key will be removed after ensuring the equipment is correctly parked. Parking
brakes will be applied.
f. Only a competent mechanic will perform the maintenance work for heavy
equipment.
a. Work area site survey for any utility hazards such as buried cables and pipes will
• Contact with the heavy ensure to take place prior to equipment utilization.
equipment mechanical / b. Sinohydro will inform all the contractors working in that area about the movement
electrical parts of heavy equipment’s and vise-versa.
c. Discuss the HIP for each day with the surrounding contractors.
Page 45 of 60
REQUISITION.
Project Name: KING SALMAN ENERGY PARK
No.:
INFRASTRUCTURE AND MAINTENANCE BUILDING
Rev. No.:
Date:
HAZARD IDENTIFICATION PLAN
Page 46 of 60
Page 46 of 60
REQUISITION.
Project Name: KING SALMAN ENERGY PARK
No.:
INFRASTRUCTURE AND MAINTENANCE BUILDING
Rev. No.:
Date:
HAZARD IDENTIFICATION PLAN
Page 47 of 60
17) Front-end loaders and forklifts are not to be used to transport materials / equipment
on plant streets.
• Interface 18) No interface involved.
Page 47 of 60
REQUISITION.
Project Name: KING SALMAN ENERGY PARK
No.:
INFRASTRUCTURE AND MAINTENANCE BUILDING
Rev. No.:
Date:
HAZARD IDENTIFICATION PLAN
Page 48 of 60
Page 48 of 60
REQUISITION.
Project Name: KING SALMAN ENERGY PARK
No.:
INFRASTRUCTURE AND MAINTENANCE BUILDING
Rev. No.:
Date:
HAZARD IDENTIFICATION PLAN
Page 49 of 60
17) Ensure adequate lighting. All electrical lighting shall be explosion-proof in areas where
flammable vapors are likely to be present. Lighting systems rated at 25 volts or less
• Struck or caught by the activity is preferred.
procedure due to cave-Ins. 18) Provide a Ground Fault Circuit Interrupter (GFCI) for 110- volt electrical equipment
inside the confined space.
19) Safety requirements pertaining to confined space entry shall comply with the
conditions mentioned in G.I. 2-100 under work permit system.
• Contact with the mechanical / 20) Qualified and trained personnel shall be designated to provide rescue for workers who
electrical parts might be involved in confined space work incidents.
Note: Refer to Doc. CSSP Section 13.5 Hydrogen Sulphide (H2S) Program.
21) Inform the contractors working nearby about the hazards and location of the confined
space and vise-versa.
22) Discuss the HIP for each day with the surrounding contractors.
• Interface
• Struck or caught by the activity 1) Proper planning and coordination with Saudi ARAMCO representative prior to work
procedure due to equipment execution.
damage 2) Construct barricades in occupied or traffic areas to protect the general public where
• Exposure from asbestos risks exist, and post warning signs.
materials 3) Provide netting for falling objects.
• Struck or caught by the activity 4) Storage and disposal of debris shall be in protected areas and designated sites.
procedure due to unqualified 5) Wet asbestos with water to reduce airborne contamination and disposed properly as
supervisors carrying out the per Saudi ARAMCO standards. Use required Personal Protective Equipment.
Activity which deals with demolishing and work. 6) Provide safety and early warning devices to give alert personnel and vehicles moving
construction work • Struck or caught by the activity around the area.
procedure due to falling objects. 7) All employees who handle hazardous materials will be trained regarding such material
• Struck or caught by the activity and will wear all manufacturers’ suggested safety equipment.
procedure due to unprotected 8) Man camp waste will continue to be placed in the approved Saudi Aramco disposal
adjacent structures or lines. area.
9) Only competent supervisors experienced in demolition work will be appointed to this
task.
10) All utility services such as electricity, gas, and water will be shut off and the main
supplies disconnected outside the line of the demolition work.
Page 49 of 60
REQUISITION.
Project Name: KING SALMAN ENERGY PARK
No.:
INFRASTRUCTURE AND MAINTENANCE BUILDING
Rev. No.:
Date:
HAZARD IDENTIFICATION PLAN
Page 50 of 60
11) Adjacent structures will be protected from debris and where necessary, bracing will
be installed to ensure stability.
12) The proposed action for demolition shall include compliance to the guidelines
mandated in G.I-150.001 (Asbestos removal).
13) Sinohydro will inform all the contractors working in that area about the movement of
heavy equipment and vise-versa.
• Interface 14) Discuss the HIP for each day with the surrounding contractors.
1) All Overhead and Underground power cables will be identified prior to work execution,
• Struck, contact or caught by the i.e. excavation work.
activity procedure due to 2) Water spraying of the excavated portion of trench when digging near underground
electrical hazards: power cables will be avoided.
- Inadequate wiring 3) All underground power cables will be exposed by hand excavation prior to use of any
- Wires with bad insulation mechanical equipment.
- Ungrounded electrical 4) All electrical hand tools will be in best quality, free from any defect, well maintained,
systems and tools and must be suitable for the job.
- Overloaded circuits 5) Electrical power sources will not exceed 125 Volts AC.
- Damaged power tools & 6) Use GFCI for the operation of all power hand tools.
equipment 7) Keep power tools switch off and disconnect immediately when not in use.
- Using the wrong PPE and 8) Only Qualified Electricians will maintain temporary and permanent electrical cords and
Activity which deals with electrical work tools wiring. Inspections of tools and equipment shall be done on a weekly basis.
(Installing cables, electrical equipment etc.) - All hazards are made worse 9) Protective Measures: Use right Personal Protective Equipment, such as but not limited
in wet conditions. to rubber gloves, safety shoes, safety goggles and ultra-violet sunglasses.
- Fail grounding of equipment 10) Proper grounding
- Improper qualification of 11) Use GFCI
Electricians 12) Use fuses and circuit breakers
13) Guard live parts
14) Perform Lock-Out / Tag-Out
15) Observe proper use of flexible cords
16) Close circuit panels at all time
17) Sinohydro will inform all the contractors working in that area about the electrical works
and vise-versa.
• Interface 18) Discuss the HIP for each day with the surrounding contractors.
• Struck, contact or caught by the 1) Follow Contractor & Customer’s special rules requiring the use of lock on switches and
Activity which deals with electrical panel
activity procedure due to major controls when it is required to work on an energized or operating system. Each supervisor
and instrumentation work
equipment damaged. of operation and maintenance will know such rules.
Page 50 of 60
REQUISITION.
Project Name: KING SALMAN ENERGY PARK
No.:
INFRASTRUCTURE AND MAINTENANCE BUILDING
Rev. No.:
Date:
HAZARD IDENTIFICATION PLAN
Page 51 of 60
• Struck, contact or caught by the 2) When more than one man going to work on a system or on a number of pieces of
activity procedure due to equipment within the system, the multiple lock-out clip will be used ensuring each man
electrical shock to lock-out the circuit of machine control.
3) If the man can’t get his lock on the clip, work will not proceed until a suitable clip is
found. Lock belonging to contractor personnel will have one key only and will be
compatible with the Customer’s system. Contractor will establish his own lock issuing
procedure complete with a logging and numbering system.
4) Tags will be used and are useful to tell who is working on the equipment and who
authorized the shutdown. The men will be taught the lockout procedure and Contractor
will insist they follow it.
Note: Contractor will establish a LOCK-OUT and TAGOUT system compatible with the
Customer’s system as part of the contractor crrevention Program applicable to a specific
project.
5) Test equipment for voltage before working.
6) Sinohydro will inform all the contractors working in that area about the movement of
Electrical work / Power supply, lock-out tag-out on the lines and vise-versa.
• Interface
7) Discuss the HIP for each day with the surrounding contractors.
• Fall to below 1) Wherever possible, a safe working platform will be provided through use of properly
• Struck or caught by the activity erected scaffolding and ladders.
procedure due to improperly
erected and maintained 2) Steel erectors never are allowed to walk along the beams or girders in any structural
scaffolding. erection or work above ground without installing proper platform to be used as working
• Struck or caught by the activity platform.
procedure due to defective
erected equipment and 3) The use of safety personal devices by all personnel performing the erection, especially
Activity which deals with steel erection accessories. the use of “full body harness with safety lanyard”, will be enforced. Secured permanent
(Installation of poles) • Struck or caught by the activity connections (bolting/welding) between steel members precuts panels will have been
procedure due to failure in completed before the crane releases the lifted load.
following precautions for lifting
equipment. 4) Erection area will be clear of unnecessary materials to allow safe access and egress.
• Struck or caught by the activity Heavy Lift Procedures will be observed when required.
procedure due to non-use of
personal protection devices, i.e.
hard, hats, gloves, goggles,
safety belts, etc.
Page 51 of 60
REQUISITION.
Project Name: KING SALMAN ENERGY PARK
No.:
INFRASTRUCTURE AND MAINTENANCE BUILDING
Rev. No.:
Date:
HAZARD IDENTIFICATION PLAN
Page 52 of 60
Page 52 of 60
REQUISITION.
Project Name: KING SALMAN ENERGY PARK
No.:
INFRASTRUCTURE AND MAINTENANCE BUILDING
Rev. No.:
Date:
HAZARD IDENTIFICATION PLAN
Page 53 of 60
4) On all scaffolds there must be provision for guard rails, toe boards, ladders, diagonal
scaffold bracing (horizontal as well as vertical), use of support members and accessories
which are of appropriate strength to carry to the imposed loads, and use of approved
scaffold boards for platform. Minimum dimensions for timber sole plates are 9” wide x
1.5” thick.
5) All components of the scaffolding or work platform must be in good condition and
inspected regularly for damage or wear.
6) All ladders will be safely secured.
7) Scaffolding will only be erected on a sound base.
8) With the exception of certain tower and mobile scaffolds, all scaffolds will be securely
tied to solid structure throughout their length and height. Where this is not possible,
bottom corners attachment, guy wires, weights, or outriggers shall be used to prevent the
scaffolds from tipping over.
9) After the acceptance of the erected scaffolding a green scaffold Tag “Scaffold pass
inspection” will be place on the scaffolding for the users reference.
10) Sinohydro will inform the other contractors working nearby about the erecting of
• Interface scaffold and the detour route if any applicable vise-versa.
11) Discuss the HIP for each day with the surrounding contractors.
• Contact with molten slag 1) Grease and oil will not be staged near oxygen.
• Exposure form ultraviolet rays 2) All compressed gas cylinders will be used in a chained vertical position and when not
• Contact with burns in use will be capped, chained and stored in a vertical position as far as is practicable
• Struck or caught by the activity from the area of activities.
procedure due to fire or 3) Saudi Aramco color-coding of cylinders will be recognized by welders and other
explosion. workers.
4) Protection from temperature extremes.
5) Store oxidizers away from flammable cylinders at least twenty (20) feet.
Activity which deals with welding and cutting 6) Provide warning signs.
work 7) All electric and gas welding equipment will be examined immediately before use
8) All welding and cutting equipment shall be of Saudi Aramco approved type and operated
with latest Saudi Aramco industry safety procedures.
9) Provide 20-lb fire extinguisher with each welding or cutting equipment set.
10) Provide a qualified standby man for fire watch during welding or cutting operations.
11) Smoking is prohibited or other source of fire near welding works.
12) Discuss the HIP for each day with the surrounding contractors.
13) SINOHYDRO will inform the other contractors working nearby about the erecting of
• Interface scaffold and the detour route if any applicable vise-versa
Page 53 of 60
REQUISITION.
Project Name: KING SALMAN ENERGY PARK
No.:
INFRASTRUCTURE AND MAINTENANCE BUILDING
Rev. No.:
Date:
HAZARD IDENTIFICATION PLAN
Page 54 of 60
• Struck or caught by the activity 1) Mixer equipped with 0.75 cm. or larger loading skips will be equipped with mechanical
procedure due to rebar device to clear the skip of concrete.
protrusions 2) Form work and shoring will be designed, erected, Shade braced and maintained.
3) Remove and stockpile form work promptly after stripping.
• Struck or caught by the activity
4) Area for de nailing the form will be designated and de-nail all dismantled from work
procedure due to operation
materials to maintain good housekeeping.
physical hazards
5) Employees will not be permitted to work above vertically protruding reinforcing steel
• Exposure to skin irritation
unless it has been bent over or capped or otherwise protected.
• Exposure to eye irritation 6) Use only ANSI approved personal protective equipment.
Activity which deals with concreting, 7) Review hazards of the operation with all involved personnel.
concrete forms fabrication and shoring 8) Wire mesh rolls will be secured at each end to prevent recoiling.
9) Riding of concrete buckets will be forbidden.
10) Use of hand, ear and eye protection devices.
11) Use of boots to protect feet.
12) Use of warning signs at fresh placed concrete. Proper handling of concrete and
avoiding random application.
13) Removal of spilled concrete.
14) Sinohydro will inform the other contractors working nearby about concrete pouring
job in our location and the hazards related to it and vise-versa.
• Interface 15) Discuss the HIP for each day with the surrounding contractors.
• Struck or caught by the activity 1) Only those persons who are qualified are allowed to use power tools. Foreman of the
procedure due to untrained trade will make sure that his labors are familiar with the use of the tools in a safe manner.
personnel 2) All users must be qualified.
• Contact with electrical hazards 3) All electrically operated tools will be rated and used at a voltage not exceeding 125V.
4) Safe Work Procedures to use the tools to be defined.
• Struck or caught by the activity
5) Before any electrical tools are used, a careful check will be made by the supervisor to
procedure due to defective tools
ensure that the supply voltage is within the range marked on the information plate on
Activity which deals with portable and power and equipment
the tool. All electrical circuits shall be protected by (GFCI).
tools (Generators, Drills, Cutters, Grinders • Safe Operating Procedures
6) Inspection and maintenance of all power tools will be carried out at least once in every
etc.) • Work Permits working week by a competent electrician. All tools inspected will be identified by
• Struck or caught by the activity SAUDI ARAMCO’s monthly color-coding system.
procedure due to improper 7) All operators will use eye, head, ear and hand protection.
guarding. 8) Do not leave tools or equipment on job site after work hours. Return to store yard or
• Struck or caught by the activity provide lock Boxes
procedure due to power cords 9) Ensure that grounds are used on power tools. All hand tools will be properly grounded
unserviceable condition. and be of the double insulated type.
Page 54 of 60
REQUISITION.
Project Name: KING SALMAN ENERGY PARK
No.:
INFRASTRUCTURE AND MAINTENANCE BUILDING
Rev. No.:
Date:
HAZARD IDENTIFICATION PLAN
Page 55 of 60
• Struck or caught by the activity Ref: Construction Safety Manual-Section II.10.0 & II.10.3 (pg.193)
procedure due to improperly 10) An air compressor will always be under the supervision of a competent person. It will
matched rotating disks and always be sited in such a place so as to have adequate ventilation. Compressors will
blades against the equipment. not be permitted to operate in confined spaces without the provision of adequate
• Struck or caught by the activity exhaust ventilation.
procedure due to disabled power 11) All compressed air hoses will be of the correct size to fit the tool being used. Any joint
tool lock-on devices. in the hoses will be made with proper coupler and secured by safety wire. The hose
length will be kept as short as possible and placed so as not to be subjected to
damage.
12) Pneumatic tools require clean air too efficiently. In every line feeding a power tool,
there will be an adequate filter and lubricator.
13) During operation all air tools will be held firmly to prevent them spinning and jumping.
This pressure will be maintained during the stopping process to prevent to injury to
the operators feet and hands.
Other precautions:
• Personal Protective Equip (PPE) provided.
• Safe Operating Procedures
• Work Permits
• All guards properly installed /maintained
• Power cords in serviceable condition
• All rotating disks and blades properly matched to equipment.
• Power tool lock-on devices disabled.
14) No Interface
• Interface
• Exposure from inhalation of 1) Ensure that enough ventilation is continuously maintained.
chemical vapors and gas that 2) Use of hand/skin protection during handling and application.
paints generate. 3) Maintain good housekeeping.
• Exposure to skin irritation. 4) Quick removal of spilled material and the use of warning signs in such cases.
Activity which deals with chemicals, painting • Exposure to eyes irritation. 5) Both material and application equipment must be stored properly in suitable
and adhesives • Struck or caught by the activity temperature storage. The chemical will be stored away from the fire hazards and
procedure due to slip caused by sources of ignition.
spilled material. 6) Chemical hazard bulletin will be posted in areas where such chemicals are stored
• Struck or caught by the activity and available.
procedure due to 7) Keep fire extinguisher nearby when using materials which have a low flash point.
Page 55 of 60
REQUISITION.
Project Name: KING SALMAN ENERGY PARK
No.:
INFRASTRUCTURE AND MAINTENANCE BUILDING
Rev. No.:
Date:
HAZARD IDENTIFICATION PLAN
Page 56 of 60
improper/unsafe practices for 8) Personnel protective equipment will be used as specified by manufacturer MSDS or
storing material. by CSM requirements.
• Struck or caught by the activity
procedure due to poor
housekeeping of material and
equipment during application.
• Struck or caught by the activity
procedure due to fire hazard
from flammable substances 9) Sinohydro will inform the other contractors working nearby about painting job in our
• Interface. location and the hazards related to it and vise-versa.
10) Discuss the HIP for each day with the surrounding contractors.
1) All employees who handle waste disposal of hazardous materials will be trained in
understanding the Material Safety Data Sheet (MSDS) and Chemical Hazard
• Exposure to hazardous /toxic
Bulletin (CHB) of Saudi Aramco.
waste
2) The employee will follow the safety precautions and recommendation on the MSDS
Activity which deals with hazardous waste
of the specific chemical waste.
disposal
3) Sinohydro will inform the other contractors working nearby about hazardous
waste area and the hazards related to it and vise-versa and will also provide the
• Interface
MSDS of that material.
4) Discuss the HIP for each day with the surrounding contractors.
1) Appropriate water container will be provided on site and sufficient supplies (i.e.
drinking water, cups and trash bins) will be maintained.
• Exposure to Occupational
2) A well-maintained portable toilet will be provided on site as required. Ratio of
Health Hazards
restrooms will be 15 employees to 1 restroom.
3) Resting shelter and Eating facility will be provided as required.
Activity which deals with sanitation and
4) Rubbish containers with proper marking and self-closing lids will be provided and
house keeping
cleaned on a daily basis.
5) Quality of drinking water will be monitored.
6) Sinohydro will inform the other contractors working nearby about our housekeeping
• Housekeeping activity in our location and the waste storage area and vise-versa.
7) Discuss the HIP for each day with the surrounding contractors.
• Struck or caught by the activity 1) Educate workers to use emergency telephone numbers in case of emergency.
procedure due to fire hazards 2) Post emergency instructions of a site lay down yard plan submitted to the SAUDI
Observance of Fire Protection ARAMCO for review.
3) Generator sets will be grounded. Provide Fire extinguisher as per Saudi Aramco
Standard.
Page 56 of 60
REQUISITION.
Project Name: KING SALMAN ENERGY PARK
No.:
INFRASTRUCTURE AND MAINTENANCE BUILDING
Rev. No.:
Date:
HAZARD IDENTIFICATION PLAN
Page 57 of 60
4) Firefighting equipment (i.e. Fire Extinguisher) shall be inspected monthly & implement
strictly the NO smoking policy in the area where required by Saudi Aramco.
5) All employees will be provided with ongoing Safety Education and Training regarding
Fire Protection Program.
6) Fire watch man will be stationed where welding, cutting & grinding work is done.
Other precautions:
• Site office emergency phone number is posted.
• Personnel are orientated onsite emergency response plan.
• Personnel are oriented to use the firefighting equipment.
6) SINOHYDRO will inform the other contractors working nearby about our safe
assembly point and first aid measures, located in our area and vise-versa.
Interface 7) Discuss the HIP for each day with the surrounding contractors.
Hazardous atmosphere inside the • Conduct continuous gas monitoring inside the manhole. Provide air movers.
manhole
Electrocution due to splicing the • Avoid contact withexisting cables inside the working area.
wrong cable.
• Coordinate and communicate when pulling, wear gloves, back off hands from
Pinch point (when feeding cable into conduit entrance.
conduit)
• Be alert on tensioned cables, Stay away from break points.
High tension on cable (could snap)
Back Strain (Improper lifting position) • Get help when liftingor pulling: set your body in a good position.
Limited access and Egress
Sub-duct Pulling/ Cable Pulling/ Cable
• Assigned standby man at the entry point of the manhole, work as a buddy
Splicing (including inside the confined system.
Untrained personnel in confined
space)
space
• Provide emergency evacuating equipment such as tri-pod, harness.
Rope back lashing • Trained Confined space entrant should only allow entering confined space.
Excess cable could be tripping • Do not stand around the tagger, Stay out from the line of fire
hazards
Poor visibility • Coil up excess cables, secure and always maintain good housekeeping wear clear
safety glasses inside the manhole.
Sinohydro will inform the other contractors working nearby about our safe assembly
point and first aid measures, located in our area and vise-versa.
Interface Discuss the HIP for each day with the surrounding contractors.
Page 57 of 60
REQUISITION.
Project Name: KING SALMAN ENERGY PARK
No.:
INFRASTRUCTURE AND MAINTENANCE BUILDING
Rev. No.:
Date:
HAZARD IDENTIFICATION PLAN
Page 58 of 60
Protruding rebar and nails (Pinch • Provide wooden rebar caps on all protruding rebar.
point) • Removed protruding nails from the timber, ply woods, etc.
Form works blow out (Personnel • All shoring equipment shall be inspected prior to erection to determine that the
equipment met the requirements specified in the form work drawings.
injury due to shuttering collapse) • Shoring equipment found to be damaged such that its strength is reduced shall not
be used for shoring.
• Erected shoring equipment shall be inspected prior to, during, and immediately after
concrete placement.
• The sills for shoring shall he sound. rigid, and capable of carrying the maximum
intended load.
• The design of the shoring shall be prepared by a qualified designer and the erected
shoring shall be inspected by an engineer qualified in structural design
• Provide workers adequate hearing protection suitable for the noise level.
Noise Exposure
Form works, Shuttering and Concrete
Pouring
• Provide proper PPEs such as cover all, rubber boots, rubber gloves, etc.
Skin irritation due to chemical • Maintain good and safe practice while performing the tasks.
(cement) contact • Follow additional precautions written at the work permits.
Slips, Trips and fall • Maintain good housekeeping, clearly define access ways and ensure that it is free
from any obstacles.
• Avoid long period of body twisting or repetitive body movements.
Page 58 of 60
REQUISITION.
Project Name: KING SALMAN ENERGY PARK
No.:
INFRASTRUCTURE AND MAINTENANCE BUILDING
Rev. No.:
Date:
HAZARD IDENTIFICATION PLAN
Page 59 of 60
Page 59 of 60
REQUISITION.
Project Name: KING SALMAN ENERGY PARK
No.:
INFRASTRUCTURE AND MAINTENANCE BUILDING
Rev. No.:
Date:
HAZARD IDENTIFICATION PLAN
Page 60 of 60
Page 60 of 60