Professional Documents
Culture Documents
I. GENERAL INFORMATION:
1 #20108368 RevisionG
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Information contained in this document is proprietary to Electro-Motive Diesel, Inc. No part or whole of this document may be disclosed to third parties, copied or reproduced in any
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GT46AC-92164 GENERAL INFORMATION AND IDENTIFICATION
4,300 THP Horsepower (UIC) Six Motor AC Traction Diesel-Electric locomotive.
TYPE
AAR designation (C-C), Common designation (0660)
NOMINAL DIMENSIONS
Length, pulling face of Coupler to Truck Center of Rotation 4197 mm
Distance between Truck Rotation Centers 13469 mm
Truck - Basic Rigid, wheel base 3870 mm
Length over coupler pulling faces 21863 mm
Width over cab body (mirrors extended) 3081 mm
Height, above top of rails (with 1092 mm (43") New Wheels), over 4200 mm (to be updated upon
Air Conditioner/Antennas completion of design)
Track gauge - Meter Gage 1000 mm
Diameter Wheels, New (worn) 1092 mm (1016 mm)
Coupler Height (shown with new wheels and no supplies) 810 mm + 00 mm/- 20 mm
CLEARANCES
Clearance Diagram L032722 (Locomotive) & L032703
(Fully Worn Wheel Ground
Clearance)
Allowable Overthrow & Underthrow 1.8 Meters (from centerline of track)
CURVE NEGOTIATION
Single unit 80 m.
Maximum Mainline Curve (Two units coupled) 96 m.
PERFORMANCE
Temperature Range @ 600 Meters (Max. Elevation) 1 C to 38 C
Maximum Elevation 600 Meters Above Sea Level
Gear Ratio 96:15
Maximum Operating Speed (Track Quality per FRA Standards) 75 km/hr (47 mph)
Maximum Speed at Full Horsepower 75 km/hr (47 mph)
Continuous Tractive Effort at Full Horsepower (UIC Conditions)* 425 kN @ 24.1 kph
Starting Tractive Effort - AC Performance (UIC Conditions)* 540 kN
Peak Dynamic Brake Effort (3100 kW DC link grid kW)* 270 kN
*Performance shown for half worn (1054 mm diameter) wheels
Temperature Range @ Sea Level 1.6 C to 25.6 C
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manner without prior written permission of Electro-Motive Diesel, Inc.
HORSEPOWER RATING
The GT46AC locomotive develops 4,300 traction horsepower at
950 RPM under UIC conditions.
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GT46AC-92164 GENERAL INFORMATION AND IDENTIFICATION
[REV.G ]
Note
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INDEX PAGE
I. GENERAL INFORMATION: 1
A. AIR SYSTEM 6
B. SANDING 14
D. DYNAMIC BRAKES 19
E. ELECTRICAL SYSTEMS 21
F. ENGINE SYSTEM 28
G. TRUCKS 33
H. CAB EQUIPPED 36
I. RAILROAD ELECTRONICS 41
J. CARBODY 45
K. FUEL SYSTEM 49
M. SHIPMENT 52
O. SPECIAL INSTRUCTIONS 55
Z. SUPPLEMENTAL INFORMATION 56
PERFORMANCE CURVES 58
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manner without prior written permission of Electro-Motive Diesel, Inc.
II. LOCOMOTIVE OPTIONS AND MODIFICATIONS
A AIR SYSTEM
The brake system must be compatible with a 26L system and must
integrate provision for service application and PC function.
A.1.b Dead engine feature is included in the electronic airbrake system. See Part of A.1
clause A.1.a. for regulator setting. A cut out valve is provided and
labeled "Dead Engine."
A.1.c Air brake processor power supply has an operating voltage range of40 Part of A.1.a
to 85 Volts as minimum.
A.1.e Power knock down from brake valve initiated emergency provided. Part of A.1
6 #20108368 RevisionG
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manner without prior written permission of Electro-Motive Diesel, Inc.
A.2.c Automatic brake valve handle to be equipped with a pin that can be Part of A.1
applied to the handle off position to prohibit the handle from being
accidentally moved into the emergency position when the unit is set up
in trail. The pin is tethered to the airbrake controller and the pin holder.
A.3 Gauges
A.3.a Basic AAR S591 FIRE Display Provided, display includes Main Characterization
reservoir pressure, Brake cylinder pressure, Equalizing reservoir
pressure, Brake pipe pressures, Brake pipe flow levels, Tractive Effort,
and Speed. Units of Measurement used will be as per customer profile.
7 #20108368 RevisionG
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manner without prior written permission of Electro-Motive Diesel, Inc.
A.4.e Alerter system control will be inhibited from any the following Characterization
conditions:
A.5 Overspeed
A.5.a Warning speed is set to limit is set to 61 km/hr (~38 mph). Overspeed Characterization
is set to 65 km/h (~41mph). Penalty to be applied with 4 to 6 second
time delay. Suppression shall not be provided. No Overspeed cut out is
to be provided. Visual and audio alarms included. No
parameter/password provided or made available for railroad personnel
to change overspeed limit.
8 #20108368 RevisionG
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manner without prior written permission of Electro-Motive Diesel, Inc.
A.6.c Bail off of the automatic brake from the brake valve is available as Part of A.1
long as battery or trainline power is available to the Electronic Air
Brake system.
A.6.d Penalty brake application provides full service braking with a Characterization
Part of A.1
continuous brake pipe reduction and power knockdown after a
specified time delay as noted herein.
A.6.e The locomotive will cut out dynamic braking during a penalty or Basic
emergency air.
A.7.b.1 During PC knockdown in power, the generator field and engine speeds Basic
for the entire consist are to be disabled.
A.7.b.2 Immediate PC knockdown from brake handle emergency, and any Part Of A.1
emergency in helper service.
A.7.c Immediate PC knockdown from any trainline emergency in head-end Information Only
service.
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manner without prior written permission of Electro-Motive Diesel, Inc.
A.9.e Brake system can be set up as "LEAD-CUT IN", "LEAD CUT- Basic
OUT" and "TRAIL".
A.9.f Freight mode and Passenger mode operation will be provided. Basic
Characterization
A.9.g In the event of a display system failure, the brake system will be set to Basic
"Pneumatic Backup" by opening the air brake circuit breaker(s). .
10 #20108368 RevisionG
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manner without prior written permission of Electro-Motive Diesel, Inc.
A.12.a.1 Design Provision shall bemadefor future fitment of a Compressor Part of J.1.c
Exhauster.
A.12.b Direct drive from the engine power take off. Compressor equipped Part of A.12.a
with dual elementCamfil Farrfilters (ref. 10632646 & 10632775), oil
filter, oil level dipstick, and dial type float gage.
A.12.c A compressor control magnet valve (MVCC) with manual unloading Basic
function is provided.
A.12.d System control is based on pressure transducer feedback. Air Characterization
compressor set points are as follows and are included with EM2000
microprocessor control.
A.12.d.1 Load at 896 kPa (130 PSIG) Characterization
A "J type" safety valve at the outlet of the first main reservoir shall be
set to 1034 kPa / 150 PSI per AAR RP-546 and 49CFR 229.49.
Main reservoir Equalizing line to be provided with an orificed check
valve, so that air to and from the Main Reservoir Equalizing trainline
interfaces with the underframe air piping immediately downstream of
the No. 1 main reservoir. A 5/16" orificed check valve is provided.
Salem 580 automatic drain valves provided for No. 1 and No. 2 main
reservoirs. Heaters NOT PROVIDED.
Drain valves cycle whenever the air compressor loads or unloads.
A.13.b Graham White 975 Air Dryer is applied. Air dryer located downstream EDL 60744
of #1 main reservoir. Air dryer circuitry to be three wire control
system (operation controlled by EM2000). Power is provided to the
dryer whenever the engine is running. Heater is NOT PROVIDED.
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manner without prior written permission of Electro-Motive Diesel, Inc.
A.13.c Two 975-075 final filters with manual drain valves are provided. EDL 60980
A.13.d Direct Air Train Brake will be provided. Operators handle will be EDL 60745
fitted to the right hand sidewall of the cab. The control pressure for the
direct air system will be 60 psi.
A.13.d.1 A single duplex mechanical air gauge will be provided to display Part of A.13.d
control and trainline pressure. The control pressure for the direct air
system will be 60 psi.
A.13.d.2 Dimmer controlled gauge lights will be provided to illuminate the Part of A.13.d
Direct Air gauge.
A.15.c.1 One Leslie KS-1 single chime horn will be mounted forward facing on EDL 60923
the cab, adjacent to the headlights.
A.15.c.2 One Leslie KS-1 single chime horn will be mounted rearward facing Part of J.1.a
on the rear of the shorthood.
A.15.d Each horn is electrically actuated by a momentary contact switch Part of A.15.c
Basic
located on the Engineer's workstation. A toggle type horn switch will
activate the forward facing horn, a push button switch will activate the
rearward facing horn. An electrically actuated (by momentary contact
switch) is provided for use by the helper's seat location for horn
operation. This switch will actuate both horns. (Note, it will not be
possible to modulate the horns with this configuration).
A.15.d.1 Not Used. Not Used.
12 #20108368 RevisionG
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REV.G A.16.c Apply and release valve provided in cab, with label in English & Part of H.1.b
Spanish showing operational position for the valve. The valve will be
located on the side of the engineer's console.
A.16.d Parking brake indicators will be provided (one per side) to the Part of J.1.c
locomotive.
A.16.e Control system will give crew message, trainline alarm, and drop Part of J.12.a
Characterization
power if power is requested with parking brake set.
13 #20108368 RevisionG
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manner without prior written permission of Electro-Motive Diesel, Inc.
B SANDING
B.1 Control
B.1.a Microprocessor wheel slip/creep control with electronically controlled Characterization
sanding system. System provides manual sanding capability up to 24.2
Km/h (15 MPH) for directional & 24.2 Km/h (15 MPH) for lead axle
with automatic sanding throughout the speed range.
B.1.e Sanding control trainline pin assignment to be per MU spec. Part of C.2.c
B.2.b Sand is deposited from all sand nozzles irrespective of position of the Characterization
reverser lever during emergency only.
B.2.c Emergency sanding is trainlined. Characterization
B.3 Switches
B.3.a Momentary manual sand switch (non-latching) is provided on the Part of H.2.d
Characterization
Engineer's workstation. Sand operation indicator provided on the cab
FIRE Display computer.
B.3.b Two (2) minute maximum manual sanding time is provided per button Characterization
press.
B.3.c Lead axle sand switch is provided. Basic
B.3.e RESERVED
A total of eight (8) adjustable flow, Salem sand traps, are provided.
(ref. 8371067).
Four (4) sand traps are used for sanding in the forward direction and
(4) are used in the reverse direction. Salem 500-016, or equivalent,
electric sander control valves.
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manner without prior written permission of Electro-Motive Diesel, Inc.
REV.G B.4.a.1 Sander hoses will accommodate application and operation with meter Part of G.1.a
gauge truck assemblies.
B.5.b All sandboxes are equipped with gasketed filler caps which close by Basic
gravity (or equivalent) to prevent water entry.
B.5.c Screens are not provided. Basic
B.5.d Eight sand boxes are fitted, each with a sand capacity of 1.25 cu. ft. Basic
Outboard sandboxes are mounted at the endplates, and inboard boxes
on the walkways. Sand box filling shall be possible from ground level.
B.5.e Sandboxes shall have clean out provisions (either by using adequetely Basic
sized fillers, or by using a bolted on side cover plate).
B.5.f Sandboxes shall have clean out provisions (either by using adequately Basic
sized fillers, or by using a bolted on side cover plate).
15 #20108368 RevisionG
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manner without prior written permission of Electro-Motive Diesel, Inc.
C MULTIPLE UNIT CONTROL
C.1 General
C.1.a Multiple unit control is provided, allows operation of two or more Information Only
units from one locomotive cab.
REV.G C.1.a.1 Simulated alarm bell sound provided by FIRE audio output device Part of I.1.a
located in Engineer's workstation.
C.1.b Trainline headlight control is provided. Basic
C.2 MU Receptacles
C.2.a One (1) twenty-seven (27) point MU receptacle located on end plate at Part of C.2.c
each end, total of two (2) per locomotive. Receptacle location as per
40186969 (ref.).
REV.G C.2.b Dummy receptacle provided. EDL 61135
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manner without prior written permission of Electro-Motive Diesel, Inc.
C.2.c Pin assignments to be established to enable MU operation are as noted EDL 60747
below.
Pin Number Description
No. 1 Power Reduction Set Up - If used
No. 2 Alarm Signal
No. 3 D Throttle
No. 4 Control Negative
No. 5 Emergency Sanding
No. 6 Generator Field
No. 7 C Throttle
No. 8 Forward
No. 9 Reverse
No. 10 Wheel Slip
No. 11 Spare
No. 12 B Throttle
No. 13 Positive Control
No. 14 Spare
No. 15 A Throttle
No. 16 Engine Run
No. 17 Dynamic Brake Set Up
No. 18 Unit Selector Circuit - If used
No. 19 2nd Negative - If used
No. 20 Dynamic Brake Warning
No. 21 Dynamic Brake
No. 22 Compressor Synchronization
No. 23 Manual Sand
No. 24 Dynamic Brake/Power Reduction
Excitation
No. 25 Headlight
No. 26 Spare
No. 27 Spare
C.3.b One (1) twenty-seven point jumper cables with MU cable provided. EDL 59974
Jumper cable length (not including the length of the connectors) shall
be approximately 2.4 meters.
17 #20108368 RevisionG
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manner without prior written permission of Electro-Motive Diesel, Inc.
C.5 Other Modifications
C.5.a RESERVED
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manner without prior written permission of Electro-Motive Diesel, Inc.
D DYNAMIC BRAKES
D.1 Control
D.1.a The dynamic brake system is used to provide supplemental braking Basic
effort of the locomotive in order to reduce brake shoe and wheel wear.
It is not considered the primary braking system of the locomotive.
D.1.b The dynamic brakes use the traction motors as generators, with the Basic
electrical energy dissipated through force ventilated grid resistors that
are mounted in a separate hatch located in the locomotive carbody.
D.1.c Grid current train line control emulation is provided. Characterization
D.1.e Time delay to transfer from Power to Dynamic Brake of no less than 5 Characterization
seconds per AAR Standard S-5018.
D.1.f Dynamic brake effort rate of increase is limited so that a minimum of Characterization
16 seconds is required to reach maximum braking when the control
potential is suddenly changed from 0 volts to 74 volts per AAR
Standard S-5018.
D.1.g Application of the independent air brake during dynamic braking will Part of A.1
reduce dynamic braking. This is done to reduce the possibility of
sliding wheels due to the combined efforts of air and dynamic braking.
D.1.h Dynamic brake will be removed during Penalty and Emergency brake Part of A.1.a
applications.
D.2 Interlock
D.2.a Type II Non-reapplying interlock, i.e., the locomotive brake will not Part of A.1.a
reapply after release of a dynamic brake application which had earlier
caused release of an automatic service application.
D.4 Indicator
D.4.a A combination power/braking effort indicator is provided as part of the Characterization
cab display screen.
19 #20108368 RevisionG
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manner without prior written permission of Electro-Motive Diesel, Inc.
D.5 Grid Protection Circuit
D.5.a Protection circuit is provided to nullify dynamic brake in response to Basic
grid blower motor failure.
20 #20108368 RevisionG
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manner without prior written permission of Electro-Motive Diesel, Inc.
E ELECTRICAL SYSTEMS
Refer to Section P, EMD curve TSC 1847 TE4 for performance under
UIC conditions
E.3.b Gear ratio of 96:15 provides full horsepower to a maximum speed of Part of G.1.a
75 kilometers per hour.
E.3.c Traction motor phase cables are color coded at the termination end and Basic
all lugs are stamped to identify phases to aid in correct connection of
motor leads to underframe cables.
E.3.d Traction Motor Temperature Protection Characterization
21 #20108368 RevisionG
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manner without prior written permission of Electro-Motive Diesel, Inc.
E.4 Traction Alternator
E.4.a One (1) EMD TA17-6TBEB-CA9E Alternator is provided. Basic
E.4.b Inspection windows are provided on the traction alternator. Information Only
E.4.c Traction alternator diode rectifiers are provided within the traction Information Only
alternator.
E.6.b Automatic reset of ground relay to occur 15 seconds after each ground Basic
Characterization
occurrence. If three grounds occur within 10 minutes of each other in
sequence, ground relay will lock out that mode of operation, but will
allow the other mode to occur; i.e., if three grounds occur in dynamic
brake, the ground relay will lock out further use of dynamic brake, but
still allow the locomotive to operate in the power mode and vice-versa.
E.6.b.1 Manual ground relay reset switch provided on circuit breaker panel. EDL 60186
The inverter driven blower motor has separate speeds for power and
brake provides cooling air to truck No. 1 traction motors and traction
inverters. Blower Motor fault current detection is provided.
E.7.a.1 The blower provides cooling air to all traction inverter phase modules. Information Only
REV.G E.7.a.2 The blower capacity is increased to support the air flow requirements Part of G.1.a
of the Meter Gauge AC Traction Motors.
E.7.b No. 2 Truck Blower Motor: Basic
The inverter driven blower motor has separate speeds for power and
brake provides cooling air to truck No. 2 traction motors. Blower
Motor fault current detection is provided.
22 #20108368 RevisionG
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manner without prior written permission of Electro-Motive Diesel, Inc.
REV.G E.7.b.1 The blower capacity is increased to support the air flow requirements Part of G.1.a
of the Meter Gauge AC Traction Motors.
E.7.c Electrical Locker Blower/Dust Bin Blower: Basic
E.10.b.1 The operator can enter Rollback Mode at any speed up to 12 mph. Characterization
E.12 Batteries
E.12.a Nicad Batteries are provided.Ref SRX-1900. EDL 60749
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manner without prior written permission of Electro-Motive Diesel, Inc.
E.12.c Batteries installed into battery box having fixed trays, fitted beneath EDL 60750
the underframe fishbelly. Battery disconnect (knife switch) to be
located in a small, lockable enclosure, beneath the underframe
walkway, in proximity to the fuel tank.
E.13.b Turbocharger soak back pump connected ahead of battery knife Basic
switch. Protective guard applied over circuit breaker.
E.13.c An ICC to Generator Cable Interface shall be provided. EDL 59981
24 #20108368 RevisionG
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Information contained in this document is proprietary to Electro-Motive Diesel, Inc. No part or whole of this document may be disclosed to third parties, copied or reproduced in any
manner without prior written permission of Electro-Motive Diesel, Inc.
E.15 Electrical Cabinet
E.15.a The following equipment is accessible to the crew: Basic
- Isolation Switch
- Engine Start Switch
- EFCO / Stop Switch (Also provided at both Fuel Fill Locations).
-The EFCO Switch on the control panel will be equipped with a
protective guard to prevent inadvertent shutdown.
- Remote Headlight Switch
- AESS Status Indicator
- Dynamic Brake Cut Out
- Engine Room Light Switch
- HVC Maintenance Light Switch
25 #20108368 RevisionG
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manner without prior written permission of Electro-Motive Diesel, Inc.
E.17 Microcomputer
E.17.a EMD's EM2000 microprocessor-based locomotive and traction control Basic
system. System includes wheel creep control with K-band ground
speed sensing radar for optimal adhesion under all operating
conditions.
E.17.h Controls and monitors tractive effort and dynamic braking effort Basic
E.17.i Sixth throttle knockdown (Hot Engine Indication provided on FIRE Basic
Screen)
E.17.j Automatic ground relay reset (Ground Relay fault message provided Basic
on FIRE Screen)
E.17.k Traction Motor Over-Temperature Protection Basic
26 #20108368 RevisionG
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manner without prior written permission of Electro-Motive Diesel, Inc.
E.17.s.3 When trailing unit(s) are isolated, alarm will sound if unit dies and Basic
cannot be restarted when required by AESS system or when water
temperature gets close to freezing.
E.17.t Display language for EM2000, Electronic air brake as well as FIRE Characterization
display is in Spanish & English. Metric and English units of measure
are available.
E.17.u A locked axle warning system, which provides a warning to the Basic
operator if there is a possibility that an axle has locked on any unit in
the consist. The display on the locomotive unit experiencing the locked
axle condition shall display a message indicating this, until reset so
that the operating crew can identify which unit of a multiple unit
consist originated the alarm.
E.18 Diagnostics
E.18.a The EM2000 provides extensive device fault/failure analysis Basic
programs, benefits are:
* Can reveal engine performance problems (via a single download
port, provided basically).
* Self-test routines reduce trouble-shooting time
* Fault messages help isolate and identify trouble spots to keep
maintenance personnel informed of locomotive conditions prior to
experiencing failures
* Faults detected in the shop instead of in the field
* Numeric Fault Codes provided on displays to aid interpretation and
communication.
* Data collected before and during a fault, providing a "snapshot" of
operating conditions
* Ability to store many fault messages for troubleshooting analysis.
* TCC Voltage test capability provided.
E.18.b Single download port for EMDEC faults in EM2000 fault archive is Basic
provided.
E.19.c Protective guards for turbo lube pump and air dryer circuit breakers are Basic
provided.
E.19.d EMD standard type wire markers used on all wires and cables. Information Only
E.19.e Dual Language Spanish/English labels, nameplates, and placards will EDL 60752
be provided.
27 #20108368 RevisionG
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Information contained in this document is proprietary to Electro-Motive Diesel, Inc. No part or whole of this document may be disclosed to third parties, copied or reproduced in any
manner without prior written permission of Electro-Motive Diesel, Inc.
F ENGINE SYSTEM
F.1 Engine
F.1.a Sixteen (16) cylinder, two stroke, turbocharged, 16-710G3C-ES EDL 60011
engine rated at 4,300 traction horsepower at 950 RPM under UIC
conditions. It is equipped with Electronic Unit Injection. Engine is a
Tier 1 configuration, optimized for fuel economy. Cooling system to
support best possible fuel economy, as well as site conditions (but will
be configured for T2 emissions when used with a Tier 2 engine).
F.2.f RESERVED
F.2.g Not required. Not required.
F.2.h Dual Language Spanish/English labels and nameplates to be provided Part of L.5.d
throughout.
28 #20108368 RevisionG
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manner without prior written permission of Electro-Motive Diesel, Inc.
F.7 Engine Air Intake Filters
F.7.a Fiberglass "bag type" 184-day engine air filters are provided and are Basic
accessible from the generator compartment. Filter housing includes
quick release latches and "no tools" replacement of engine air filters.
Restricted airflow is annunciated by a FIRE cab display crew message.
The third pump, referred to as the scavenging oil pump, is used to both
filter and cool the engine lube oil prior to its use in the engine.
F.12.b Aseven element lube oil filter tank is provided with quick disconnect Basic
coupling male type filter pressure test fitting and drain pan. The
minimum service interval for these filters is 92 days.
29 #20108368 RevisionG
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Information contained in this document is proprietary to Electro-Motive Diesel, Inc. No part or whole of this document may be disclosed to third parties, copied or reproduced in any
manner without prior written permission of Electro-Motive Diesel, Inc.
F.12.c Ball type lube oil sampling valve applied to main lube oil pump elbow. Basic
F.12.e Main engine oil drain pipe to be piped outboard under the walkway on Basic
one side of the locomotive and terminated with a pipe plug or cap.
F.14.d 20 psi (138 kPa) pressure relief filler cap is located on the coolant Basic
expansion tank. Pressure relief piping discharge shall be extended into
the sump between the engine and the equipment rack.
F.14.e Engineer's side water fill - One equipped with "rattlesnake" at deck Basic
level. Piping arrangement will not trap water after draining. Sight glass
to be visible from filling position.
F.14.f Not Used. Not Used.
F.14.h A water expansion tank is provided. The water cooled oil cooler is Part of F.14.a
mounted on the equipment rack.
F.14.i Cooling system fan test provided. Information Only
30 #20108368 RevisionG
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Information contained in this document is proprietary to Electro-Motive Diesel, Inc. No part or whole of this document may be disclosed to third parties, copied or reproduced in any
manner without prior written permission of Electro-Motive Diesel, Inc.
F.16.b Radiator shutters are not provided. Information Only
31 #20108368 RevisionG
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Information contained in this document is proprietary to Electro-Motive Diesel, Inc. No part or whole of this document may be disclosed to third parties, copied or reproduced in any
manner without prior written permission of Electro-Motive Diesel, Inc.
F.20.d Auto Engine Start/Stop (AESS) functions to automatically shut down Characterization
or restart the engine for a variety of locomotive critical function
reasons.
32 #20108368 RevisionG
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Information contained in this document is proprietary to Electro-Motive Diesel, Inc. No part or whole of this document may be disclosed to third parties, copied or reproduced in any
manner without prior written permission of Electro-Motive Diesel, Inc.
G TRUCKS
G.3 Brakes
G.3.a RESERVED
G.3.b RESERVED
G.3.c Single shoe brakes with Cobra V-330 offset composition brake blocks Part of G.1
fitted to each brake head (ref. 40012998).
G.3.d RESERVED
G.3.e Unitized Brakes with integrated automatic slack adjusters are Part of G.1.a
provided.
G.3.f Spring Apply-Air Release Parking Brakes fitted at axles 2 and 5. Part of G.3.e
G.4 Interlocks
G.4.a Carbody-to-truck interlocks and anti-slewing devices are provided. Part of G.1
Journal springs and shims for truck asm at total locomotive weight
specified herein
33 #20108368 RevisionG
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Information contained in this document is proprietary to Electro-Motive Diesel, Inc. No part or whole of this document may be disclosed to third parties, copied or reproduced in any
manner without prior written permission of Electro-Motive Diesel, Inc.
G.6 Wheel-Axle and Gear Assemblies
G.6.a Wheels Part of G.1.a
1092 mm (Forty-three inch (43'')) wrought steel with the following
features;
-Class B in accordance with AAR Specification M-107
-Wheel Profile - Ferronor 1:20 wheel profile with 140 mm wheel
width
-Wheel Back to Back Spacing - 920 +/- 1 mm
-Heat Treated
-Rim Quenched
-Hub Stamped
-2 1/2'' rim thickness (1 1/2'' radial wear allowance)
-39'' machined index groove
-Hydraulic wheel removal provision is provided.
Axles
Axles are equipped for roller support bearing housing. The axles meet
AAR Specification M-101, Grade "F".
Gears
Ground Clearance
Minimum ground clearance with fully worn wheels (1016 mm) is 63.5
mm (2.50'').
G.6.b RESERVED
G.7.b Solid steel lateral thrust pads will be provided at the middle axle, and Part of G.1
rubber thrust pads will be provided at the end axles.
G.8.b EMD oil lubricated gear cases with 25.4 mm (1")fill to be provided Part of G.1
with spring loaded plastic cap. Fill level controlled by elbow with pipe
plug. Drain plug is 1/2 PT - Hex head. Plastic Gear Case Seals are
provided.
34 #20108368 RevisionG
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Information contained in this document is proprietary to Electro-Motive Diesel, Inc. No part or whole of this document may be disclosed to third parties, copied or reproduced in any
manner without prior written permission of Electro-Motive Diesel, Inc.
G.9 Traction Motor Air Ducts
G.9.a Flexible air ducts provide a connection between the underframe and Part of G.1
traction motor for passage of cooling air to the motor. The air ducts
are securely attached at both ends to minimize air leakage and
eliminate sliding surfaces that wear.
G.10.c Flange Lubrication will be provided. Two (2) stick type rail lube Part of G.1.a
flange applicators will be applied to the inboard end of each truck (axle
locations 3 & 4) for a total of four (4) per locomotive.
35 #20108368 RevisionG
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Information contained in this document is proprietary to Electro-Motive Diesel, Inc. No part or whole of this document may be disclosed to third parties, copied or reproduced in any
manner without prior written permission of Electro-Motive Diesel, Inc.
H CAB EQUIPPED
H.1.c Four tapping pads will be fitted over the left and right side windows, Part of H.1.b
over the two forward windows, over the two rear windows, and over
the center windshield.
Tapping pads are applied for later customer fitment of window stone
guards.
Bolt diameter for tapping pads to be 3/8" min. Tapping pad thickness
to be 1" min.
All EM2000, Air Brake, and other information displayed on the FIRE
screens will be available in Spanish and English with Metric and
English Units.
H.2.c Cup holders are provided. Cup holders to have a 4'' deep recess. Two EDL 60960
cup holders to be provided, one for the engineer mounted to the
sidewall forward of the seated position, and one for the helper,
mounted on the sidewall behind the seated position.
Note, the table adjacent to the helper shall not have a cupholder.
H.2.d Engineer's workstation switches EDL 60757
H.2.d.1 Control slide switches as follows are energized in the up position, and Part of H.2.d
are located to the right of the controller mechanism:
- Engine Run
- Generator Field
- Combined Control/Fuel Pump
REV.G H.2.d.2 Alerter reset switch with operation per Section A.4. Part of I.1.a
36 #20108368 RevisionG
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Information contained in this document is proprietary to Electro-Motive Diesel, Inc. No part or whole of this document may be disclosed to third parties, copied or reproduced in any
manner without prior written permission of Electro-Motive Diesel, Inc.
H.2.d.3 Bell on-off pushbutton style switch with operation per Section A.15. Part of A.15.a
H.2.d.4 Horn lever switch (for forward horn), momentary pushbutton switch Part of A.15.c
(for rearward horn), with operation per Section A.15.
H.2.d.5 Manual sanding switch with operation per Section B. Part of H.2.d
REV.G H.2.d.6 Ditch (Auxiliary) light switch, with on and off position. Part of J.6.c
REV.G H.2.d.7 Front headlight switch with operation per Section J. Part of J.6.b
REV.G H.2.d.8 Rear headlight switch with operation per Section J. Part of J.6.b
H.2.d.10 Spanish and English Language Labels will be provided. Part of H.2.d
REV.G H.2.d.11 Strobe light switch, with on and off positions. Part of J.6.f
H.2.h Throttle & Dynamic Brake Control -Spanish and English nameplate EDL 60758
The MU engine stop function shall be built into the throttle control
mechanism. Automatic and independent brake valve handles are
positioned directly in front of the engineer and to the rear of the
throttle controller.
H.2.i Speed Indicator Part of I.1
37 #20108368 RevisionG
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Information contained in this document is proprietary to Electro-Motive Diesel, Inc. No part or whole of this document may be disclosed to third parties, copied or reproduced in any
manner without prior written permission of Electro-Motive Diesel, Inc.
H.5 Flooring
H.5.a Anti-slip vinyl covering ("Baryfol" or similar) on steel sub-floor Part of H.1.b
provided.
H.6.b Two reading lights for drivers and assistant. Part of H.1.b
H.8 Ventilation
H.8.a Not used. Information Only
H.9 Insulation
H.9.a The cab ceiling is provided with acoustical insulation. Acoustical Part of H.1.b
insulation is also added to the cab side walls and rear partition of the
cab. Sound deadening material is applied to the cab roof and sidewall
panels.
H.9.b RESERVED
H.10 Windows
H.10.a Front and rear windows, and door windows are laminated safety plate Part of H.1.b
glass, and are FRA type 1 compliant..
H.10.b Cab side windows to include stationary window, and sash type Part of H.1.b
window. Cab side windows are FRA type 2 compliant.
38 #20108368 RevisionG
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Information contained in this document is proprietary to Electro-Motive Diesel, Inc. No part or whole of this document may be disclosed to third parties, copied or reproduced in any
manner without prior written permission of Electro-Motive Diesel, Inc.
H.15 Exterior Doors
H.15.a The engineer and helper side doors are provided. These doors are Part of H.1.b
equipped with a window. Both doors are hinged on the inside of the
cab door opening.
Latch mechanism can also be locked / unlocked from the inside with a
thumb piece.
39 #20108368 RevisionG
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Information contained in this document is proprietary to Electro-Motive Diesel, Inc. No part or whole of this document may be disclosed to third parties, copied or reproduced in any
manner without prior written permission of Electro-Motive Diesel, Inc.
H.23.d A folding table will be provided. The table will be attached to the cab EDL 60761
sidewall, will be located on the helper's side of the cab, postitioned
rearward of the door entry to the greatest extent possible, and will not
obstruct movement within the cab when folded.
H.23.g RESERVED
H.23.h Hot plate, Prime Model 945G, or equivalent, provided in the cab. The EDL 60760
(ref EDL 59171)
hotplate will be located on the control stand, near the center of the cab,
adjacent to the cab front wall.
40 #20108368 RevisionG
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Information contained in this document is proprietary to Electro-Motive Diesel, Inc. No part or whole of this document may be disclosed to third parties, copied or reproduced in any
manner without prior written permission of Electro-Motive Diesel, Inc.
I RAILROAD ELECTRONICS
I.2.d Event recorder playback and download is performed using Wabtec Information Only
software for FIRE integrated event recorders:
- Wabtec Train Trax Data Downloaded (WPN 17517 Version 3.5.1)
- Wabtec Event Recorder Data Analysis (WPN 17561 Version 3.4.2.1)
EMD does not provide this software. Customer obtains direct from
Wabtec.
I.2.e Event recorder data includes the following: Part of E.18
1. Time
2. Date
3. Distance (kilometer and meter)
4. Locomotive Speed (kph)
5. Reverser Handle Position (For, Rev, Center)
6. Throttle Position
7. PCS Open
8. Traction Effort - Motoring and Dynamic Braking
9. Brake Pipe Pressure
10. Brake Cylinder Pressure
I.2.f Stored data to consist of most recent 48 hours of elapsed time or Basic
longer. Memory to be nonvolatile without electrical power. Data
downloads for the most recent 48 hours of elapsed time and for the
most recent 30 days are possible with the crash hardened memory
module.
41 #20108368 RevisionG
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Information contained in this document is proprietary to Electro-Motive Diesel, Inc. No part or whole of this document may be disclosed to third parties, copied or reproduced in any
manner without prior written permission of Electro-Motive Diesel, Inc.
I.2.g FIRE System Functions include: Basic
EMD to provide details for radio housing to Ferronor for review and
approval. If necessary, Ferronor will mark up radio housing drawing,
as necessary, to fit their radio selection.
REV.G I.4.a.1 Radio housing to be oriented so face of radio is parallel to back wall of Part of I.4.a
cab.
I.4.b The following diagnostic and download ports are provided: Basic
Port: EM2000
Connector: DB15
Port: EMDEC
Connector: 12F M/P 280
42 #20108368 RevisionG
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Information contained in this document is proprietary to Electro-Motive Diesel, Inc. No part or whole of this document may be disclosed to third parties, copied or reproduced in any
manner without prior written permission of Electro-Motive Diesel, Inc.
I.7 Global Positioning System (GPS)
REV.G I.7.a GPS Greenwich Mean Time is available on all cab electronics Part of I.8.a
interfaces. GPS time will be written to the event recorder every hour as
a universal reference for analysis of event recorder logs. Antenna is
included.
I.11 GeoFence
I.11.a GeoFence control is not provided. Information Only
43 #20108368 RevisionG
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Information contained in this document is proprietary to Electro-Motive Diesel, Inc. No part or whole of this document may be disclosed to third parties, copied or reproduced in any
manner without prior written permission of Electro-Motive Diesel, Inc.
I.12 Other Electronic Modifications
I.12.a Provision for GPS Communications Display EDL 60765
44 #20108368 RevisionG
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Information contained in this document is proprietary to Electro-Motive Diesel, Inc. No part or whole of this document may be disclosed to third parties, copied or reproduced in any
manner without prior written permission of Electro-Motive Diesel, Inc.
J CARBODY
J.1.c The underframe is a fishbelly type design that serves as the main load EDL 60767
carrying member for all above deck mounted equipment and bolt on
fuel tank & battery box.
A four step ladder assembly will give access to the side of the
locomotive. Ladder treads are manufactured with an anti skid surface.
J.2.d RESERVED
45 #20108368 RevisionG
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Information contained in this document is proprietary to Electro-Motive Diesel, Inc. No part or whole of this document may be disclosed to third parties, copied or reproduced in any
manner without prior written permission of Electro-Motive Diesel, Inc.
J.3 No. 2 End Arrangement
J.3.a RESERVED
J.3.b Anticlimber not provided. Information Only
J.3.c RESERVED
J.3.d Sidestep Basic
A four step ladder assembly will give access to the side of the
locomotive. Ladder treads are manufactured with an anti skid surface.
J.4 Walkway
J.4.a Diamond tread plate with anti-skid application is provided at the end Part of J.1.c
platforms and along the exterior carbody walkway providing a high
friction surface and long service life walkway.
J.6 Lights
J.6.a Headlight Switches Part of H.2.d
Headlights shall be 200 Watt, 32 VDC twin sealed beams, at No. 1 and
No. 2 end (facing both directions) with dip adjustment. The lights will
allow a good view of the track in both directions. Headlight switch will
have "Off"- "Low"- "Medium" - "High" positions.
J.6.b Headlights EDL 60900
Part of H.1.b
Headlights shall be 200 Watt, 32 VDC twin sealed beams, at No. 1 and
No. 2 end, with dip adjustment.
Two auxiliary lights are located beneath the anticlimber at the number
one end of the locomotive to form a triangle with the headlight, in
compliance with FRA 49CFR229.125(d)(1). Auxiliary lights shall be
200 watt, 32 VDC sealed beams.
EMD will try to use the same lamp for both the headlight and auxiliary
light.
J.6.d Ground Lights Information Only
Not provided.
46 #20108368 RevisionG
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Information contained in this document is proprietary to Electro-Motive Diesel, Inc. No part or whole of this document may be disclosed to third parties, copied or reproduced in any
manner without prior written permission of Electro-Motive Diesel, Inc.
REV.G J.6.e End platform lights to be provided at the front and rear end platform Basic
Cab End Part of
walkways. H.1.b
J.6.f An amber strobe light (ref. 40163392), SWS Canada #200A-72V-A or EDL 60773
current equivalent, is provided on the cab roof, mounted onto the radio
platform in a horizontal orientation.
J.6.g Cooling hood, inertial filter compartment, and electrical compartment Basic
lights are provided.
J.6.h Not Used Not Used
J.6.i Incandescent bulbs provided for all medium base screw-type light Basic
fixtures.
J.10 Clearance
J.10.a Clearance shall be as shown on L32703 & L32722. Part of Z.1.c
47 #20108368 RevisionG
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manner without prior written permission of Electro-Motive Diesel, Inc.
J.13 Miscellaneous Features and Modifications
J.13.a The main generator compartment is equipped with a removable Basic
walkway that covers the high voltage cabling.
J.13.b All interior compartments have adequate drainage that minimizes Information Only
standing water after washing.
J.13.c Walkway mounted handrails will be provided. Part of J.1.b
J.13.d End platform handrails will be provided at each end of the locomotive. Basic
J.13.e Locomotive tie down brackets for use in shipment will be provided. Part of J.1.c
J.13.f Underframe cabling and bracket application are provided. EDL 60775
48 #20108368 RevisionG
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Information contained in this document is proprietary to Electro-Motive Diesel, Inc. No part or whole of this document may be disclosed to third parties, copied or reproduced in any
manner without prior written permission of Electro-Motive Diesel, Inc.
K FUEL SYSTEM
-A 200 liter retention tank integral to the fuel tank will be provided.
-An anti-theft (locking cap) feature shall be provided to the fuel tank
filler cap. Ref, 40191324.
K.1.b.1 A total of (2) Fuel Filler Necks will be provided, one on each side of Part of K.1.a
the fuel tank. Ref. 40148874, 6977270.
K.1.b.2 RESERVED
K.1.b.3 Tank design to include a fuel sense pipe. Part of K.1.a
K.1.c RESERVED
K.1.c.1 RESERVED
K.1.c.2 RESERVED
K.1.d Not Used. Not Used
49 #20108368 RevisionG
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Information contained in this document is proprietary to Electro-Motive Diesel, Inc. No part or whole of this document may be disclosed to third parties, copied or reproduced in any
manner without prior written permission of Electro-Motive Diesel, Inc.
L STYLING AND PAINTING
L.1 Styling
L.1.a In accordance AI 133. In accordance with drawing TBD approved by EDL 60772
Ferronor Chile..
L.2 Paint
L.2.a Exterior Part of L.1.a
Upper locomotive: All exterior carbody surfaces are painted with the
following colors:
L.2.d The interior of the short hood, long hood and components is painted Part of L.1
with basic Beige enamel.
L.2.e Cab & Short Hood Interior Part of L.1
Location Color
Cab & Short Hood Beige low gloss finish
Control Stand Brown low gloss finish
L.2.f Upper locomotive Part of L.1
All exterior carbody surfaces are painted with the following colors:
L.2.g Anti-Slip Surfaces Part of L.1
50 #20108368 RevisionG
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Information contained in this document is proprietary to Electro-Motive Diesel, Inc. No part or whole of this document may be disclosed to third parties, copied or reproduced in any
manner without prior written permission of Electro-Motive Diesel, Inc.
L.3 Decorative Pressure Sensitive Markings
L.3.a Scotchlite logos and Scotchcal labels as per Ferronor Chileapproved Part of L.1
Painting & Styling Diagram TBD.
L.5.b The Brake Pipe (BP) cut out cocks and gladhands will be painted Part of L.1
YELLOW.
The Main Reservoir (MR) cut out cocks and gladhands will be painted
RED.
The Direct Air (DA) cut out cocks and gladhands will be painted
WHITE.
The Brake Cylinder Equalizing (BCE) cut out cocks and gladhands
will be painted BLUE.
L.5.c Black Anti-skid Non-slip surface provided on carbody walkways and Part of L.1
platforms.
L.5.d The locomotive will be provided with dual language labels and EDL 60753
nameplates. These shall be in Spanish (first language indicated) and
English.
L.5.e Other Identification Modifications: Part of L.1
Fuel - Red
Lube Oil - Yellow
Water - Blue
Air - Green
51 #20108368 RevisionG
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Information contained in this document is proprietary to Electro-Motive Diesel, Inc. No part or whole of this document may be disclosed to third parties, copied or reproduced in any
manner without prior written permission of Electro-Motive Diesel, Inc.
M SHIPMENT
52 #20108368 RevisionG
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Information contained in this document is proprietary to Electro-Motive Diesel, Inc. No part or whole of this document may be disclosed to third parties, copied or reproduced in any
manner without prior written permission of Electro-Motive Diesel, Inc.
N SERVICE PUBLICATIONS / DRAWINGS / PHOTOGRAPHS
N.2 Drawings
N.2.a a. Two (2) copies of the following drawings are required: Basic
N.3 Photographs
N.3.a The following Service Publications are provided on CD-ROM (two Basic
copies), in "ADOBE PDF" format upon delivery of the first
locomotive and execution of relevant EMD license agreements, and
delivered to one customer specified location.
EMD will not be responsible for any revisions made by the customer
to any EMD service publication.
53 #20108368 RevisionG
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Information contained in this document is proprietary to Electro-Motive Diesel, Inc. No part or whole of this document may be disclosed to third parties, copied or reproduced in any
manner without prior written permission of Electro-Motive Diesel, Inc.
N.4 Records
N.4.a The following locomotive build record will be provided electronically Basic
for each unit to the customer, (PDF format), in English only:
N.4.b Locomotive serial record Information Only
N.4.c Certificate of main and brake supply reservoir test report Information Only
54 #20108368 RevisionG
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manner without prior written permission of Electro-Motive Diesel, Inc.
O SPECIAL INSTRUCTIONS
55 #20108368 RevisionG
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manner without prior written permission of Electro-Motive Diesel, Inc.
Z SUPPLEMENTAL INFORMATION
56 #20108368 RevisionG
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manner without prior written permission of Electro-Motive Diesel, Inc.
Z.1.c III. Customer Profile (FIRE) Information Only
A. Date Format: DD/MM/YY
B. Decimal Symbols: Comma
C. Language: Spanish
D. Digital Grouping Symbols: Comma
E. Languages: Spanish and United States English
F. List Separators: Semi-colon
G. Negative Sign Format: -1.01
H. Time Zone:
- TimeZone Label:Atlantic (GMT - 04:00)
- TimeZone DST: (Yes)
I. Time Format: HH:mm
J. Units:
- Acceleration: Kph/Min
- AngularVelocity: RPM
- BarometricPressure:Kpa
- Distance (long): Km
- Distance (short): meter
- Flow (air):Cubic meters/min
- Flow (liquid): liters/min
- Force: kNt
- Frequency: Hz
- LiquidVolume:liters
- MassLarge: Tm (metric)
- MassSmall: kilograms
- Non-BarometricPressure:Psig
- Speed:Km/h
- Temperature: C
- Torque: Ft-lbf
57 #20108368 RevisionG
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manner without prior written permission of Electro-Motive Diesel, Inc.
PERFORMANCE CURVES
Preliminary Graph
400
TA 17-12 Generator
6-A2909 Traction Motors
16-710G3BES-T2 Engine
Tractive Effort - Kilonewtons
300
200
100
0
0 10 20 30 40 50 60 70 80
Speed - KPH TSC 1847 TE 4
ZS
7/8/2011
58 #20108368 RevisionG
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manner without prior written permission of Electro-Motive Diesel, Inc.
GT46AC Locomotive
Dynamic Braking Effort - Speed Curve
96:15 Gear Ratio - 1092mm New Wheels
300
250
200
Dynamic Braking Effort - Kilonewtons
50
0
0 10 20 30 40 50 60 70 80
Speed - KPH TSC 1847 BE 2
ZS
7/8/2011
59 #20108368 RevisionG
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manner without prior written permission of Electro-Motive Diesel, Inc.