Doc. No.

BSEZ-(PCCL-GKB)-WMS-32
Rev. No. 00
Date 4th Jan 2024
Page No. 1 of 7

Engineering, Procurement and Construction

of
Water Treatment Plant & Sewage Treatment Plant
for
Bangladesh Special Economic Zone

Work Method Statement for Painting work for steel

structure, support, cable tray, equipment and piping works

FOR CONSTRUCTION

FOR
00 04/01/2024
CONSTRUCTION
MR.
MR. MEHADI MR. TRUNG
LOOKMAN
REV. DATE ISSUE PURPOSE PREP’D CHK’D APP’D

Doc Name: Work Method Statement for Painting work for steel structure, support, equipment and piping works
 Doc. No. BSEZ-(PCCL-GKB)-WMS-32
Rev. No. 00
Date 4th Jan 2024
Page No. 2 of 7

TABLE OF CONTENTS
Purpose ........................................................................................................................................................ 3

Scope of Work ............................................................................................................................................. 3

Duties and Responsibilities.......................................................................................................................... 3

Organization chart ....................................................................................................................................... 4

Working area ............................................................................................................................................... 4

Sequence of Work for Sheet Excavation ..................................................................................................... 4

Working tools .............................................................................................................................................. 4

Material, specification, procedure. ............................................................................................................. 5

Safety Requirement ..................................................................................................................................... 6

Doc Name: Work Method Statement for Painting work for steel structure, support, equipment and piping works
 Doc. No. BSEZ-(PCCL-GKB)-WMS-32
Rev. No. 00
Date 4th Jan 2024
Page No. 3 of 7

Purpose
The purpose of this method statement is to define the standard work process for panting works to be
carried out at construction site related to mechanical work and piping work.

Scope of Work
This Method Statement is applying for steel tank, hod dip galvanized pipe touching-up, and steel
structural items includes platform, walkway, handrail, ladder, cable tray, pipe and pipe support, hoist
rail and other related mechanical and electrical work.

Duties and Responsibilities

The contractor shall execute painting works with designated items and follow the approved Paint MAR
In addition, the panting activities also should follow the manufacturer’s instructions.
Project Manager  Ensure that the method statement complies with client requirements, related
specification documents, and manufacturer’s instructions.
 Submit method statement to consultant for approval.
Construction  Monitor implementation of this method statement and ensure the works are
Manager carried out with accordance to project Technical Specification.
 Co-ordination of testing with consultant (if required).
 Coordination with the QA/QC Manager for monitoring, coordinating and
controlling of all the painting activities.
QA/QC Manager  The QA/QC Manager is responsible to verify the proper implementation of
the quality systems and to implement quality control activities related to
erection.
Site Engineer  Ensure operatives follow to Method Statement.
 Give necessary instructions on site.
 Ensure that correct materials are used.
Supervisor  Direct workers as requested by the engineer.
 Ensure operatives are working in accordance with method statement.
Operatives  Carry out work as directed by the Charge Hand / Supervisor& Engineer.
Safety Officer Reporting
 The Safety officer is to report to Safety Manager.
Main Responsibilities
 Liaise with Safety manager & Consultant to make sure the safety system
complies With Project HSSE Control Plan.
 Organize site safety system.
 Prepare safety training to all staff and workers who working on site prepare
safety risk assessment.
 Analyze all safety information; records to raise and recognize new risks and
hazards may occur during construction period.
 Attends all Safety Meeting.

Doc Name: Work Method Statement for Painting work for steel structure, support, equipment and piping works
 Doc. No. BSEZ-(PCCL-GKB)-WMS-32
Rev. No. 00
Date 4th Jan 2024
Page No. 4 of 7

Organization chart

Working area
The painting activities can be carried out in the mechanical workshop, or at the erection/installation
areas.

Sequence of Work for Sheet Excavation

Surface Paint Primer Dry up Top Coat

preparation Preparation painting paint

Ready to Use Dry up

Working tools

The tools are used for painting works include:

Doc Name: Work Method Statement for Painting work for steel structure, support, equipment and piping works
 Doc. No. BSEZ-(PCCL-GKB)-WMS-32
Rev. No. 00
Date 4th Jan 2024
Page No. 5 of 7

Wire brush – for cleaning/surface preparing.

Sand paper – for cleaning/surface preparing.

Roller – for paint applying.

Material, specification, procedure.

The paint layer thickness and coating color must be in accordance with the Material Approval for
Equipment and Steel Structural paint BSEZ-(PCCL-GKB)-MAR-081.
The paint type needs to comply with MAR-081, the paint type attached to this Method statement. Or
other approved paint for the project.
When preparing the surface, priming, and coating, it is necessary to pay attention to environmental
conditions and the time between two coats of paint. These conditions must comply with the paint
manufacturer's instructions .

Doc Name: Work Method Statement for Painting work for steel structure, support, equipment and piping works
 Doc. No. BSEZ-(PCCL-GKB)-WMS-32
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Date 4th Jan 2024
Page No. 6 of 7

Safety Requirement
The local laws of safety and environmental protection shall be followed. All persons on-site and in
works areas shall wear appropriate personal protective equipment. The site shall be kept in a clean,
clear, and uncluttered condition, free of obstructions and hazards, at all times. All materials and
equipment shall be set up properly, particularly on access routes. There will be hard-barricade and
warning signals around the painting area to prevent the entry of unauthorized personnel. All engineers,
staffs, and workers shall wear full shirts or jackets. In contrast, general safety will cover the following;
 Induction training
 PTW
 Ensure PPE
 Housekeeping
 Daily TBM
Etc. as per the project HSSE Control Plan.

Doc Name: Work Method Statement for Painting work for steel structure, support, equipment and piping works
 1.224

NIPPON 8048
Product Description:

NIPPON 8048 is a two-pack epoxy polyamide coating, specifically designed for use on steel surfaces
that cannot be abrasive blast cleaned. It provides a high build impervious barrier coating that gives
excellent adhesion and surface wetting properties on manually prepared, rusty steelwork. Its unique
combination of anti-corrosion pigments and rust penetrants provides excellent corrosion resistance in
virtually any environment. NIPPON 8048 can be used either as a high build primer or a self-priming high
build finish under non-immersion service.

Physical Characteristics of Paint:

Colour : As per colour card (limited colour)
Texture : Semi Gloss
Specific Gravity : 1.20 - 1.40 (for mixture of base and hardener)
Solid Content : 90 ± 2% by volume
(ASTM D2697 1973)

Recommendation For Use:

Surface Preparation:
1. For optimum performance, abrasive blasting in accordance to Sa 2½ ISO 8501-1:1988 is
desirable.
2. Average of surface profile 50 - 100 microns is acceptable.
3. The surface to be coated must be clean and dry. Zinc salts can be removed by fresh water
wash and scrubbing. Dry brushing should be sufficient to remove dirt.
4. Where abrasive blasting is not possible, mechanical cleaning to St 3 ISO 8501-1:1988 standard
is acceptable.
5. For galvanised surfaces, thorough solvent degreasing to SSPC-SP1 is necessary.
Recommended No. Of Coats : 1 - 2 coats
Recommended Film Thickness : 100 ~ 250 microns for dry film
Per Coat 110 ~ 280 microns for wet film

Theoretical coverage at : 9.0 m2/litre (for dry film thickness of 100 microns)
Recommended Film Thickness 3.6 m2/litre (for dry film thickness of 250 microns)

Theoretical Coverage = Volume Solids (%) X 10

(m2/litre) Dry Film Thickness (µ)
Practical Coverage 7.2 m2/litre (for dry film thickness of 100 microns)
:
(20% Loss Factor) 2.8 m2/litre (for dry film thickness of 250 microns)
Note : This theoretical coverage rate has been calculated from the volume solids of the material and is related to the amount of
coating applied onto a perfectly smooth surface without wastage. For a practical coverage rate, due allowance should be made
for atmospheric conditions, surface roughness, geometry of the article being coated, the skill of applicator, method of application
etc. when estimating quantities required for a particular job.

Performance Data:
Adhesion to Steel (ASTM D4541)
Impact Resistance (ASTM D2794)
Salt Spray (ASTM B117)
Abrasion Resistance (ASTM D4060)
Humidity Resistance (ASTM D2247)
NIPPON 8048
: 950 p.s.i (abrasive blasted steel)
: Direct, 32 in.lb
Reverse, 10 in.lb
: No corrosion after 3000 hours exposure
: 90 mg weight loss per 1000 cycles - 1 kg load - CS17 wheel
: No change in coating after 1000 hours
Page 1 of 3
JAN 08 VERSION
 1.224
General Properties:
1. Outstanding tolerance to manually prepared surfaces.
2. Excellent corrosion resistance through a combination of anti-corrosion pigments and rust
penetrants.
3. High tolerance where application over conventional coating systems such as aged alkyd system.
4. Excellent resistance to penetration by moisture and corrosive ions.
5. Simple application properties by brush or spray of Nippon 8048 offers effective corrosion
resistance in most industrial environments.
6. Can be used as a self-finishing system against a wide range of industrial chemicals.
7. Can be overcoated with a wide range of topcoats.
8. Provides a tough durable film with good weathering properties and excellent abrasion resistance.
9. Withstands continuous dry heat up to 100ºC.
10. Slight chalking under continuous exposure to sunlight but without detriment to performance
characteristic other than slight reduction in gloss.

Application Methods : Brush, roller, compressed air spray and airless spray.
Preferably use airless spray if a thicker coat is required in one
application. Brush, roller, compressed air spray generally lead
to lower film thickness, so more applications may be required
to obtain the recommended thickness per coat.

1) Brush/Roller : Recommended for small areas and touch-up only. Good

quality brushes and mohair/ short nap rollers should be used
with full strokes. Avoid rebrushing. Thin up to 10% - 15% by
volume of SA-65 Thinner for proper flow-out. Additional
coats may be required to achieve minimum specified film
thickness.
2) Spray : When airless spray is being used, excessive high tip spraying
pressure should be avoided. The minimum pressure at the
pump conducive with good atomisation should be used.

Guiding Data For Airless Spray : Delivery Pressure : 140-170 kg/cm2

: Tip Size : 0.015”-0.017”
: Spray Angle : 60 - 70°

Thinning : If necessary, add up to 5% thinner by volume for application

by brush, roller and airless spray; about 10%-15% by volume
for application by compressed air spray.

Mixing Ratio : 1 part by volume of Nippon 8048 (Base) to 1 part by volume

of Nippon 8048 (Hardener). Stir the content of the base
component, continue stirring the hardener and gradually add
the total contents of the hardener component, continue
stirring until a homogeneous mix is obtained.

Pot Life at 25°C to 30°C : 3 -4 hours after mixing

Thinner : SA-65 Thinner

Cleaning Solvent : SA-65 Thinner

Note: All equipment should be cleaned IMMEDIATELY with thinner after use. For thinning, substitute thinners other than those
approved or supplied by Nippon Paint may adversely affect the product performance and void product warranty whether
expressed or implied.

NIPPON 8048 Page 2 of 3

JAN 08 VERSION
 1.224
Drying Time at 25°°C to 30°°C : Dry to touch - 3-4 hours
: Dry to handle - 16 hours
: Dry to overcoat - Minimum 16 hours

Curing Time at 25°°C to 30°°C : 6-7 days

Note: Drying time will become remarkably delayed under low temperature. Overcoating the previous coat of Nippon 8048
should be done within 6 ~ 7 days but preferably as soon as possible after it has been allowed 16 hours drying or else, it is
desirable to roughen it by dry sanding with sandpaper before it is overcoated. This is to ensure proper intercoat adhesion.
Exposure of the paint film to water, chemical and abrasion should be avoided as far as possible before full cure of the coating.
When chalking occurs, chalks should be removed by water washing. Allow the surface to dry thoroughly prior to overcoating.

Standard Packing : 5 litres (2.5 litres Base and 2.5 litres Hardener)
20 litres (10 litres Base and 10 litres Hardener)

Shelf Life : 2 years

Environmental Conditions During Application:
1. Do not apply when the relative humidity exceeds 85% or when the surface to be coated is less
than 3°C above the dew point.
2. Do not apply at temperature below 7°C. If not, drying and overcoating times will be
considerably extended.
3. During application of the paint, naked flame, welding operations and smoking should not be
allowed and adequate ventilation should be provided.
Safety, Health and Environmental Information:
1. In the wet state, this product is highly inflammable. In case of fire, blanket flames with foam,
carbon dioxide or dry chemicals.
2. Keep away from sources of ignition. No smoking.
3. Keep container tightly closed and keep out of reach from children.
4. Do not breathe vapour/spray. Applying paint to large surface areas under closed environment
should use air supplied breathing equipment. For small areas or short periods, a suitable
cartridge mask should be worn.
Inhalation : Remove to fresh air, loosen collar and keep patient rested.
Ingestion : In case of accidental ingestion. DO NOT INDUCE VOMITING. Seek
immediate medical attention.
5. Avoid contact with skin and eyes. Wear suitable protective coating such as overalls, goggles,
dust masks and gloves. Use a barrier cream.
Eyes : In the event of accidental splashes, flush eyes with water immediately
and obtain medical advice.
Skin : Wash skin thoroughly with soap and water or approved industrial
cleaner. DO NOT USE solvent or thinners.
6. Care must be taken when transporting paint. Keep container in a secure upright position.
7. Do not empty into drains or watercourses. Dispose of any paint waste in accordance with the
appropriate Environmental Quality Regulations.

Note : A Chemical Safety Data Sheet (CSDS) is available upon request.

NOTE:
1. This product is not suitable for use under immersed conditions.
2. Do not apply to oleoresinous paint systems or recently applied alkyds (i.e. less than 6
months old)

NOTE : The above information is given to the best of our knowledge based on laboratory tests and practical experience.
However, since we cannot anticipate or control the many conditions under which our products may be used, we can only
guarantee the accuracy of our information or the suitability of our products in any given condition.

We reserve the right to alter the given data without notice.

NIPPON 8048 Page 3 of 3

JAN 08 VERSION