Blohm + Voss Ag Tmpb-10

A ThyssenKrupp Blohm + Voss Industries
TK
Technolgies
Company
1001990
5002027 24 ppm
24 ppm 11.8.2005
60189 30.11.05
Reset allerFelder für Approval und Working und Größen
Final documentation for

15 ppm bilge separator
TURBULO Mechanical Phase Breaker

Type: TMPB 10
Serial no: 60189
Serial no cell: 5002027
Shipyard: Daewoo
Hull: 1163
Year: 2005
BV order no: 1065069
Revision:1
Number of CDs:2
Issued by KB
08/11/06
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Table of Contents for 15 ppm bilge separator
Cert.pdf
Certificates
6_SBG10.pdf
4
....Type Approval SBG TMPB 10 (31072009)

06_med10.pdf
5
....Modul B TMPB 10 (31072009)

ModulD.pdf
10
C_1_1_ Manual for 15pp
....Modul D TMPB (31122009)
Certofconf.pdf
12
....Declaration of conformity TMPB

IMO1.pdf
14
....Type Approval SBG OMD2005 (30092009)

ModulB.pdf
16
....Modul B OMD2005 (30092009)

ModulF_1001801_1002000.pdf
OMD2005_Conform.pdf
17
....Declartion of conformity
Template.pdf
0_Textdocument.pdf
20
Text documents
1_ManualSeparatorRev12a_1.pdf
22
....Manual 15 ppm Bilge SeparatorTMPB Rev 1_2a_1

2_ManualOMD2005E12_12_04.pdf
55
....Manual for 15ppm bilge alarm E5172E1104V200905

3_ManualPumpTSP.pdf
56
....Manual for separator pump E51711204R1

0_Drawing.pdf
79
Drawings
495-0415-000_0.pdf
91
....General drawing SED:3-495-0415-0000

499-0259-000_0.pdf
93
....Flow diagram SED:3-499-0259-0000

495-0415-600_0.pdf
95
...Pump drawing SED:4-495-0415-6000

489-2004-000_1.pdf
96
....Electric heater_SEZ448920040001
489-2007-000_1.pdf
97
....2 way cock_SEZ448920070001

489-2008-000_0.pdf
98
....Probe_SEZ448920080000
489-2010-000_0.pdf
99
....Safety_SEZ448920100000
489-2012-000_0.pdf
100
....Oil discharge valve_SEZ448920120000 101

TK
A ThyssenKrupp Blohm+Voss Industries

Technolgies
Company
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489-2013-000_0.pdf
....Vent valve SEZ448920130000

489-2038-000_0.pdf
489-2039-000_1.pdf
102
489-2017-000_0.pdf
....3-way cock SEZ448920170000

489-2018-000_0.pdf
105
....Thermometer SEZ448920180000
489-2020-000_0.pdf
106
C_1_1_ Manual for 15pp
....Counterflanges SEZ448920200000
489-2024-000_1.pdf
107
....Dry running protecting valve SEZ448920240000

489-2027-000_0.pdf
108
....Sampling cockSEZ448920270000
489-2028-000_0.pdf
109
....Solenoid valve SEZ448920280000

489-2035-000_0.pdf
110
....32 way cock SEZ448920350000

489-2051-000_0.pdf
4-448-0683-000_0.pdf
111
.... Switchbox diagram:SEZ:448-0683-0000 113
TK
A ThyssenKrupp Blohm+Voss Industries

Technolgies
Company
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Chapter 1
Certificates
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60189
Hamburg 30.11.05 Blohm+Voss Industries GmbH

Hermann Blohm Strasse 5
20457 Hamburg
I.A .Frank Fischer
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1001990
Datum
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DECKMA HAMBURG GmbH
B+V electronical copy of the masterfile
Address:
Kieler Strasse 316

22525 Hamburg
Germany
Tel.: +49 (0)40 548876-0

Fax: +49 (0)40 548876-10
eMail: post@deckma.com
Internet: www.deckma.com
Calibration Certificate No. 5002027

This is to certify, that the below described instrument has been tested and
calibrated in accordance with the requirements of MEPC.107(49).
Equipment: 15 ppm Bilge Alarm
Type: OMD-2005, Measuring Cell
Serial No. Measuring Cell: 5002027

Value Master Instrument: 24 ppm
Value OMD-2005 Measuring Cell: 24 ppm
Date of Calibration: 11.8.2005
Calibration is only necessary at one point >20 ppm as unit is linear between 0 ppm and 30 ppm.
Alarm Points are factory set to 15 ppm
DECKMA HAMBURG GmbH

Kieler Str. 316
D-22525 Hamburg
Germany
Electronic file. No signatures are required
Registered/Amtsgericht Hamburg HRB No./Nr.: 39129, Legal Jurisdiction/Gerichtsstand: Hamburg (Germany)

Managing Director/Geschäftsführer: G. Schulze – VAT-Reg.-No./USt.Id.Nr.: DE118540659
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Chapter 2
Text documents
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A ThyssenKrupp Blohm +Voss Industries
TK
Technolgies
Company
Operating manual for 15 ppm Separator

Type:TURBULO Mechanical Phase Breaker-MPB
C_1_1_Manual for 15ppm Bilge Separator TMPB
Revision_1.2a_1
07.06
Total 33 pages
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Operating manual15 ppm Bilge Separator E5170E_08_05
Type TURBULO MPB – Mechanical Phase Breaker 2/33
Blohm + Voss Industries GmbH _P.O.Box 112289, D-20422 Hamburg Rev 1.2a_1
Contents
1 Explanation of symbols and notes..................................................................4

1.1 Definitions ...........................................................................................................5
1.1.1 Application and specified usage..........................................................................5
1.2 Copyright.............................................................................................................5
2 Safety .................................................................................................................6
2.1 Operating range and specified application.........................................................6
2.2 Common notes on safety ....................................................................................6
2.3 Safety equipment ................................................................................................7
3 Important notes for new building installation ................................................8
4 Airborne noise_ Structure borne_Shock _Vibration_electromagnetic
compatibility......................................................................................................9
4.1 Structure borne noise..........................................................................................9
4.2 Shock..................................................................................................................9
4.3 Vibration/climate .................................................................................................9
4.4 Electromagnetic compatibility..............................................................................9
5 Description of functions.................................................................................10
5.1 Description ........................................................................................................10
6 Transport .........................................................................................................11
6.1 Special safety requirements.............................................................................11
6.2 Incoming goods control.....................................................................................11
6.3 Requirements for the transport .........................................................................11
6.4 Ware house condtions ......................................................................................11
7 Installation .......................................................................................................12
8 Commissioning ...............................................................................................13
9 Checking the 15 ppm bilge alarm ..................................................................15
10 Operating .........................................................................................................16
10.1 Special tools......................................................................................................16
10.2 System requirements ........................................................................................16
10.3 Limitations.........................................................................................................16
10.4 Start up .............................................................................................................16
10.5 Normal operating ..............................................................................................16
10.6 Cold cleaner......................................................................................................17
10.7 Sampling ...........................................................................................................18
11 Break downs and their possible causes .......................................................19
12 Maintenance ....................................................................................................20
12.1 Maintenance intervals .......................................................................................20
12.2 Maintenance operation .....................................................................................20
12.2.1 Cleaning of the _HEC .......................................................................................22
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Blohm + Voss Industries GmbH _P.O.Box 112289, D-20422 Hamburg Rev 1.2a_1
12.2.2 Exchange of the HycaSep elements ................................................................22

12.2.3 Lubrication ........................................................................................................23
12.3 Disposal ............................................................................................................23
13 Repair...............................................................................................................24
13.1 Coating repair inside .........................................................................................24
13.2 Valves ...............................................................................................................24
13.3 Pump ................................................................................................................24
14 Spares..............................................................................................................25
14.1 To class.............................................................................................................25
15 Oil mixtures and dirt .......................................................................................26
16 Cleaning of the HEC .......................................................................................27
17 Rules ................................................................................................................28
18 Instruction label ..............................................................................................29
19 Drawing_cross sections.................................................................................30
20 Contact.............................................................................................................33
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Blohm + Voss Industries _P.O.Box 112289, D-20422 Hamburg Rev 1.2a_1
Explanation of symbols and notes
1 Explanation of symbols and notes
This symbol will be found next to danger notes which indicate direct or indirect
hazards to life and limb.
Grave or critical injuries may result if these notes are not followed. The 15 ppm
bilge separator and/or surrounding items may be damaged or destroyed, as
well.
This symbol will be found next to safety notes containing instructions or rules.
Faults and malfunctions of the 15 ppm bilge separator may result if these
notes are not followed. Damage to the seal and/or surrounding items may
occur, as well.
This symbol will be found next to a note that contains special information on
key functions, or special tips for use that help you to make optimum use of the
15 ppm bilge separator.
Turbulo
HEC = High Efficiency Coalescer
Turbulo MPB = Turbulo Mechanical Phase Breaker
HycaSep = Hydrocarbon Separator
are registered trademarks of the Blohm +Voss Industries GmbH
The common name for the separator and the monitor is in accordance with
MEPC.107(49)
15 ppm bilge separator
15 ppm bilge alarm
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Explanation of symbols and notes
1.1 Definitions
1.1.1 Application and specified usage
The 15 ppm bilge separator is intended only for the stipulated application (e.g.
bilge water deoiling ) Any other or additional usage shall be considered not as
specified.
The specified use includes also following the operating instructions and adhering
to the inspection and maintenance conditions.
Usage not in accordance with specifications shall lead to the loss of all warranty
rights.
1.2 Copyright
These operating instructions are intended for the fitters, the operator, and the
operating personnel. The manufacturer, B+V Industrietechnik, retains the
copyright in these operating instructions.
These operating instructions may only be reproduced in the context of their
incorporation into wider documentation, just as the 15 ppm bilge separator is
incorporated into a wider installation to be documented.
Any use beyond this, whether it be partial or complete duplication, or
reproduction, requires the written consent of the manufacturer.
All rights reserved.
Address of the manufacturer

Blohm +Voss Industries GmbH
Hermann-Blohm-Straße 5
20457 Hamburg
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Safety
2 Safety
2.1 Operating range and specified application
The 15 ppm bilge separator intent to the separation of oily waters mixture
which are machinery room born according to MARPOL Annex I
2.2 Common notes on safety
The frame/skit of the 15 ppm bilge separator must be welded or bolted on the
deckplates
Caution: Heater must be cold before dismantling.
Temperature control equipment for the steam heater is strongly re-

commended.
If a heater is installed controller is to adjusted to max 65 °C
For maintenance/repair work the respective safety measures must be adhered
to. Caution: Power to the OWS must be disconnected. The vessel must be
depressurized.
Follow common safety rules for work at steam pipes.
The 15 ppm bilge separator must be ventilated if works are carried out inside
of the separator vessel.
Oily and solvent containing stripped gases are harmful to lung/eyes/skin.
Wear protective clothing.
Clean oil contaminated skin areas and grease it depending on the skin type
In accordance with MARPOL the discharged water has to be less than 15

ppm oil
Please note that the 15 ppm Bilge Alarm will record time, date, oil content > 15
ppm and separator status. Data will be ROM saved for 18 months.
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Safety
a)Flushing of the 15 ppm Bilge Alarm will switch the 3/2 Sea Bilge valve to bilge.
b) Every access of the 15 ppm Bilge Alarm beyond the essential requirements
of paragraph 4.2.8 (MEPC.107(49)) requires the breaking of a seal.
A vessel equipped with a 15 ppm Bilge Separator should have on board a

copy of the Operating and Maintenance manuals at all times.
Ship staff training should include familiarization in the operation and

maintenance of the equipment.
In case of a laboratory test, the determination of hydrocarbon has to be done

in accordance to EN IS0 9377-2.
2.3 Safety equipment
The 15 ppm separator is equipped with safety valves.

The response pressure is engraved on the valve. The lid is secured against
manipulation
The nominal throughput will be blown off at 10% above the adjusted pressure.
The closing pressure is 90% of the normal adjusted pressure
To indicate the pressure in the separator housing a pressure gauge is installed.
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Operating manual for the 15 ppm Bilge Separator E5170E_08_05
Type TURBULO Mechanical Phase Breaker -TMPB S8/33
Important notes for new building installation
3 Important notes for new building installation
1) Let the separator as long as possible in a dry fitting situation

2) Do not let the separator wet and empty.
3) Clean the holding before commissioning.
4) Keep in mind holding tank should be filled with fresh water
5) During piping and first operating flush the separator several
times (2 times a week for o.5 h) to avoid scaling of particles,
rust etc.
6) In the separators first stage a " temporary filtration mat" is layed
on the top of the coalecser (option) .The task is avoiding
amounts of dirt etc. from newbuilding time. The mat should be
removed before real operation starts or the pressure safety
valve blow up. The separator bears a label if a mat is installed.
These recommendations protect early clogging of the HycaSep elements during

new building situation.
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Airborne noise_ Structure borne_Shock _Vibration_electromagnetic compatibility
4 Airborne noise_ Structure borne_Shock _Vibration_electromagnetic

compatibility
4.1 Structure borne noise
K ö r p e r s c h a l l d e s S e p e r a t o r s
M e s s u n g 2 7 . 0 6 . 0 2
u n t e r - / o b e r h a lb d e r F u n d a m e n t la g e r u n g d e s S e p e r a to r s
( e i n / a u s )
8 0
7 0
6 0
5 0
m/s
-8
Terzpegel, dB rel. 5*10
4 0
3 0
u n t e r h . , 2
2 0 u n t e r h . , 3
u n t e r h . , 4
o b e r h . , 1
o b e r h . , 2
o b e r h . , 3
o b e r h . , 4
o b e r h . , e n e r g . g e m it t e lt
1 0 u n t e r h . , e n e r g . g e m it t e lt
G r e n z k u r v e I I
u n t e r h . , 2 ( a u s )
u n t e r h . , 3 ( a u s )
u n t e r h . , 4 ( a u s )
u n t e r h . , e n e r g . g e m it t e lt ( a u s )
0
8 1 6 3 1 , 5 6 3 1 2 5 2 5 0 5 0 0 1 0 0 0 2 0 0 0 4 0 0 0 8 0 0 0
F r e q u e n z [ H z ]
The real structure borne noise can be investigated on the final equipment if
required
The airborne noise is less then 70 dB(A) in a distance of 1 m
4.2 Shock
Shock requirements can be checked in individual case
4.3 Vibration/climate
The switchbox is approved in accordance to IEC 60068-2-1-2-3-6
4.4 Electromagnetic compatibility
The equipment fulfill IEC 10004-4-2 IEC 1000-4-2; ENV501
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Description of functions
5 Description of functions
5.1 Description
The TURBULO Mechanical Phase Breaker is a gravity – coalescence

separator, i.e. by using the difference in density and the surface tension
between oil and water as well as the coalescing processes, the oil from the
bilge is removed in a two-stage process namely in the HEC housing (100) and
in the HycaSep housing (200)
The oil-water mixture is pumped into the pre-separation stage where virtually all
of the oil is retained.
The separation, i.e. the removal of small and finest oil droplets takes place in the
so-called High Efficiency Coalescer.( HEC ;125) The coalescer material does
not absorb water and oil. However to the oleophilic surface, the oil is retained
temporarily adsorbed. The coalescer is characterised by an open pore sponge
structure with a very large surface and very low pressure loss. The coalescer is
adequately stable against matter which is found in bilge water. The dirt in bilge
water is not detrimental to the coalescer. Even with considerable fouling,
coalescer replacement is not required normally.
100 200
125
245
Fig 5-1: Flow diagram
The water with the low oil content will be passed to the HycaSep housing
(200). The oil droplets with the finest diameters will be separated in the
HycaSep elements (245). The HycaSep elements works in the principle of
coalescence. The treated water leaves the housing via the sea bilge valve and
the oil content of the discharged water will be measured by the 15 ppm bilge
alarm.
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Transport
6 Transport
6.1 Special safety requirements
The 15 ppm bilge separator is equipped with lifting eyes. The precise center of
gravity is marked on the drawing.
The 15 ppm bilge separator is standard packed (H). Optional spare parts/ are
packed separately in a carton.
6.2 Incoming goods control
The 15 ppm bilge separator as well as the accessories are to be checked in

accordance with the packing list.
6.3 Requirements for the transport
Impact stress and burst/punch are to be avoided. At the 15 ppm bilge

separator is a measuring instrument fitted The 15 ppm bilge separator is not to
be ex-posed to the full sun.
6.4 Ware house condtions
Frost-.proof, Humidity < 65%,Tmax 50°C

However pump, 15 ppm bilge alarm and housing have to be drained.
If it is foreseeable that wet HycaSep elements get frost, the withdrawal is to
consider.
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Installation
7 Installation
The 15 ppm bilge separator is provided as a plant ready for installation.

Consider the drawing with important overall dimensions .
The viscosity and the pressure loss in the suction line is to consider
Domestic water is for filling up the oil separator and the zero adjustment of the
15 ppm bilge alarm required.
a) The space for dismounting of the heater must be taken into consideration.
b) The oil discharge line should be arranged sloping down
c) Earthing connections are to be fitted to the OWS, if required.
d) Front access for servicing must be ensured.
e) The total suction height is 6 m.
f) The total differential pressure is approx. 39 m (100% throughput)
g) No needless reduction of the cross section in the suction pipe and no installation of
spring loaded valves etc.
h)The housings have a limited overpressure of 2.5 bar
i)The useable pressure difference in the HycaSep Elements are approx 1.4 bar
j) New HycaSep elements have a pressure loss of 0.1bar
k) For a economical operating of the HycaSep elements, the useable pressure
difference should be exploited.
Information:
The housings are designed as pressure vessels. The calculation was verified
by a classification society. Cover flange seals are made out of elastomer. Bolts
and flanges are calculated according to AD_guidelines
The inner coating is a two component epoxy alkyd system, color gray or black.
The coating is not a tar - epoxy
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Commissioning
8 Commissioning
Item Installation Y N
All parts free from damage ?

Compressed air supply connected to solenoid valves
Domestic water supply connected for dry running protection, and zero
adjustment of monitor ( portable water)
All connected pipes checked for tightness?
Suction line connected and checked for tightness ?
Separator filled up with water ? Second stage vented ?
Pump seal/stuffing box packing fitted ?
Protecting plastic stud of the gear removed from gear of the pump
Item Electric
Cables and their connections free of damage ?

Mains supply to switch box connected ?
Item function check
Activating the plant: Turn switch S1 from 0 to 1: Signal lamp "POWER ON"
lights up (white)
Starting the Pump: Press push-button S3 "PUMP ON" : Signal lamp HS3
"PUMP 0N" lights up (green)
Manual oil discharge: Press push-button S4 "OIL OUTLET MANUAL" : Signal
lamp H4 "OIL OUTLET" lights up (red) Oil discharge valve opened
Ready for operation lamp indicates that the separator is in good conditions
Pump rotates in direction of arrow
Pressure gauge indicates a pressure > 0.3 bar

For simulating of the alarm condition "max. value exceeded" by "optical
plugging" of the glass tube in the 15 ppm bilge alarm unit use the cleaning
brush, supplied with the unit, being inserted into the glass tube (pump to be
shut-off first):
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Commissioning
Item: 15 ppm bilge alarm
The 15 ppm bilge alarm is adjusted to 0 ppm, if portable water flow
During 15 ppm alarm the monitor switched the sea/bilge valve ?
Check that water flows from the monitor to the funnel
Lever of OMD 2005
Operating Testing
Item Separator
Heater on / Valves opened ( in case of steam)
Table 8-1: Commissioning
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Checking the 15 ppm bilge alarm
9 Checking the 15 ppm bilge alarm
Due to the different monitors which could be installed on a bilge water

separator, please read the specific information in the manual of the 15 ppm
Bilge Alarm.
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Operating
10 Operating
10.1 Special tools
No special tools required
10.2 System requirements
Air pressure 6 bar , neglible amount

Domestic water > 1 bar; 3-5% of the throughput of the 15 ppm bilge separator
10.3 Limitations
Suction high max - 0.6 bar. Pressure head of the pump 3.3 bar
Delta p = 3.9 bar (100% throughput).
If pump draw against higher counter pressure (e.g. 4 bar) the throughput is
92%
Voltage tolerance +/- 10 %
The temperature in the separator should not exceed > 60°C.
Holding tank temperatures up to 45 °C.
10.4 Start up
If the 15 ppm bilge separator was filled and the bilge wells and for the bilge
water holding tank are filled with bilge water, the plant can be started
10.5 Normal operating
Heating
Normally the separator is fitted with an electric heating. The heater is not used
for heating up the mixture to be separated, but for reducing the viscosity of the
already separated oil in the upper section of the separator. If heavy fuel is used
a heated bilge water holding tank is recommended .
Automatically oil discharge
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Operating
A probe monitors the oil level in the separator. The length of the probe
electrode determines the operating range. Whilst the oil is being discharged,
the pump is running .
Manually oil discharge

Push button, "Manual oil discharge”, to drain oil to the waste oil tank.
10.6 Cold cleaner
To assess the separation of oil and cold solvent cleaner mixtures, a number of
cold solvent cleaners have been tested in the separator.
Under practical aspects it is not possible to evaluated cleaners.

Helpful information for the selection of cold cleaners
a) should based on organic solvents
b) The amount of detergent should be low (max 5%)
c) Anionic detergent in the cleaner recommended
d) The product should have low or no amount of aromatics
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Operating
10.7 Sampling
To determine the purity of the deoiled water, samples can be taken at the 15
ppm bilge alarm pipe to the funnel. Then, the sample has to be sealed airtight.
It is useful for laboartory analysis, to take also a sample of the bilge water. For
sampling purposes, the use of 1-liter glass bottles is recommended.
If a laboratory is used, the following items should be tested:
pH:
Solid content: mg/l
Free and dissolved oil content: mg/l (ppm)
Anionic tensides content: mg/l
Cationic tensides content: mg/l
Measuring method: GC ISO 9377-2
General recommendations for the operating
Onboard service recommendations

a) The number of cold cleaners to be minimised
b) Only suitable bilge water pumps to be used
c) Bilge water holding tank temperatures < 50 deg C
d) Install suction pipe at an appropriate height in the collection tank
e) No sludge to be discharged into the bilge water holding tank
f) When the oil content alarm lights up on the monitor, the plant to be stopped
after a suitable period.
g) Bilge water to be removed from the collection tank quickly
h) A bilge water disposal management system to be set up
Please consider attached note “Oil mixtures and dirt”
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Break downs and their possible causes
11 Break downs and their possible causes

Brea downs Cause Remedy Pos
Push resp. exchange
The plant is on, but it Pushbutton S2 "pump on", not 500
Check motor
does not start pushed or faulty F5 activated 600
The plant starts up, but Pump malfunction Check direction of pump
pressure is not generated Pump rotating wrong direction See pump faults 600
The oil is not being
a) Pilot valve does not work a)Check accessibility of air and
discharged, although the
voltage
maximum oil level has b)Oil discharge valve do not work
been reached and the oil c)Additionally valves closed b)Exchange or clean, check
discharge valve indicator direction of flow
lamp is on. d)Viscosity of oil to high
c)Open valves
f)Heater not active d) Switch on the heater or repair ,
defective heater to be exchanged
The integrated heater a)Fuses are defective a)Check the possible short circuit, 500
does not warm up the oil b)No steam check fuses
c)The thermo contactor activated b)Check Condensate trap if
d)Oil throughput to high installed
c)Press button in the heater switch
unit.
d)Reduce oil throughput ,by means
batch operating
The monitor indicates Dessicator Exchange or dry the dessicator 400
increased values See monitor faults
a)Pilot valve does not function a)Check accessibility of air, check
The sea / bilge valve
b)Air supply interrupted of burned coil, piping,voltage,
discharges only into the
c)Valve sticks exchange the valve if it is defective;
bilge
d)Discharge valve closed b)Check accessibility of air )
e)Remaining oil content > 15 ppm c)Exchange possible broken spring
f)Piping wrong d)Open it
e) B+V service
f)Check flow direction
High pressure loss at Elements are clogged Exchange elements
elements
The ppm value is high Elements damaged or Check elements of intact state
after elements were
not correct fitted See Exchange of HycaSep
changed
Faulty Analysis a)Measure free hydrocarbons at a B+V
Chemical analysis shows
Cleaner components too high lab
the oil content to high.
OtherEmulsions b)Correct wrong cleaners,reduce
concentration of wrong cleaners,
e.g. emulsifying cleaner chemicals
agents
c)Correct process management
Table 11-1: Break downs
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Maintenance
12 Maintenance
12.1 Maintenance intervals
Weekly
15 ppm bilge alarm Glass cell-tube to be cleaned internally by using the bottle brush
supplied. Oil monitor to be flushed with clearn water. The
desiccator colour to be checked: blue, bluish or lightpink indicates
a satisfactory condition. If pink or white colour is noted a change of
desiccator cartridge is required.
Monthly
Switchbox Check the electric function. The safety rules are to be considered.
Pump The gland of pump shaft to be inspected.. If there is a leakage of

more than 10 drops per min., then soft packings have to be
tightened carefully ( below this limit nothing has to be done).
HycaSep housing Check separated oil level in the HycaSep Housing (210/220)
Annualy
Separator housing To be cleaned internally. Coating to be checked for intact physical
condition, if defective, it shall be repaired to prevent severe
corrosion. See also Repair of coating
5 yearly (During IOPP)
15 ppm bilge alarm Calibration (from manufacturer or authorized personal)
Table 12-1: Maintenance interval
12.2 Maintenance operation
Dismantling the HEC coalescer

Manually oil discharge: Switch on the heater to warm up separated oil.
Let pump run. Open cock (105) to drain remaining oil till water is flow.
Stop the pump. Let the heater cool down. Switch off power supply.
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Maintenance
Close the valve - respectivley switch 3/2 valve in direction to drain.- in the
connection pipe between housings. Drain water out of HEC housing.
Dismantle heater and probe. Dismantle the cover. Dismantle the oil discharge
pipe (850) and inlet distributor (820) .
Loosen of the eye bold (801) and take out inlet distributor (820).
Screw in again eye bold (801). Use a strap and slide out the coalescer tray
(826). Loosen lever (825) and remove hole plate to take out the coalescer
inserts.
Internal parts of the separator housing could be cleaned with warm water up to
60 °C
For cleaning the coalescer see chapter 14.
Fig 12-1: Internal parts of the HEC housing
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Maintenance
12.2.1 Cleaning of the _HEC
The cleaning of the coalescer is described in chapter 16
12.2.2 Exchange of the HycaSep elements
HycaSep elements are to changed if the pressure loss is to high. HycaSep

elements will not be cleaned.
Remaining oil is to drain via cocks. Pump is running.
If water comes out the cocks stop pump. Switch off power supply.
Close valve in connection pipe - respectivley switch 3/2 valve in direction to
drain - between housings.
Drain the HycaSep housing. Let the elements drain. Wet elements have a
weight of approx. 18 kg. Loosen screws (248) and withdraw the elements with
a strap.
The thread of the bolts are to lubricate again with copper paste after inserting
the elements to avoid sticking !
Fig 10-2: Cross section of the upper part of the HycaSep housing
The HycaSep elements to be inserted dry.
Wet elements should not dry out
The seal areas to be checked on cleanness.
000044 of 122
Maintenance
12.2.3 Lubrication
Pump must be lubricated See Lubrication in the pump manual

No further lubrications necessary
12.3 Disposal
Oily disposals are to be handled according to MARPOL V

HycaSep elements can be burned or must be disposed .
000045 of 122
Typ TURBULO Mechanical Phase Breaker -TMPB S24/33
B+V Industrietechnik GmbH _P.O.Box 112289, D-20422 Hamburg Rev 1.2
Repair
13 Repair
13.1 Coating repair inside
Hempel HB 4520/1999 Coating or similar

Hempel: Thinner 0845/
13.2 Valves
The valves are designed for a long lifetime. It is in general not worthwhile to
repair these valves. Therefore a repair set is not offered
13.3 Pump
Maintenance and repair of the pump see pump manual
000046 of 122
Spares
14 Spares
14.1 To class
Depending on class societies spare parts are not prescript.

If spare parts supplied, they are listet separately.
000047 of 122
Oil mixtures and dirt
15 Oil mixtures and dirt

Dirt and real emulsions are the main problem for the separation.
This chapter tried to describe the problem in a very short form.
Cleansers contain substances, e.g. detergent to dissolve the dirt and the oils
from the surface. Oil droplets will be loaded then electrochemically .
As a consequence, the oil droplets cannot merge. The result is in informal
language an emulsion.
Emulsions have a high variety and it is rather difficult to characterize them
The separation of this real emulsion is difficult.
Dirt carries as a rule oil with itself.
This dirt can influence the lifetime of the HycaSep elements.
To reduce solid matter concentration it is helpful to use a bilge water holding
tank.
Fig 13-1: Oil droplets with surrounding detergents

The monitoring systems are more sensitive than in the past and detect more
solid matters and turbities etc. Manufactures are in somewhat of a dilemma; If
the elements would be more open to solid matter and oil, it is unlikely to secure
the 15 ppm and to pass the international MEPC test.
The new rule forced the crew to consider avoiding sludge particles, solid matter
etc. which will be drawn to the separator.
It is well know, that these circumstances are unsatisfactory, but the MEPC
intention is to protect the environment. It is obvious that this can lead to
conflicts, both side of the manufacturer and the operators.
000048 of 122
Cleaning of the HEC
16 Cleaning of the HEC
For subsequently described works, the valid safety regulations

are to be considered and kept
1. Turn on heating for at least 2 hours.
2. Discharge the oil, keep push button pressed for at least 3 minutes.
3. Switch off main power switch.
4. Drain water via drain cock.
5. Let the Coalescer drain itself inside the vessel, 2 to 3 hours should be
admitted for this.
6. Remove cable of the electrode and remove it completely from the top
cover, dismount electrode (head width 46 mm).
7. Remove screw joint of the top cover and remove the top cover with
suitable lifting device (consider the weight).Do not damage the seal.
8. Ensure, that the heating is cooled down. At plants equipped with steam
heating, steam heating has to be put out of operation. If necessary, dismount
electric heating and/or steam heating (M 20, head width 30 mm, electric
heating can also be dismounted directly, head width 65 mm. Before
dismounting the steam heating, make steam pipes pressure-less).
Follow common safety rules for work at steam pipes.
9. The total weight depends on the quantity and the kind of remained oil and
water
11. The Coalescer can be cleaned with a steam pressure cleaner at a maximum
water temperature of 100 grd C. The vessel can be cleaned with warm water
at a maximum temperature of 65 grd C.
12. For correct mounting of the Coalescer, the upper parts are to be inserted
twisted by 90 degrees to the lower parts( valid for 10 m3/h)
13. Assembly of the separator has to take place in reversed order of dismounting,
initiation of the plant in accordance with operation manual
000049 of 122
Rules
17 Rules
The importants rules for 15 ppm bilge separator are the
Helcom Recommendations 24/6
MEPC.107(49)
MEPC. 235 and the IBTS
Memorandum Of Understanding of Ports State Contol
000050 of 122
Instruction label
18 Instruction label
Instructions for TMPB

15 ppm bilge separator according to
MEPC.107(49)
This lable complies to MEPC.107(49)
Item 6.1.3
J
L K
Start of TMPB Notes/ Recommendations

Open valves for suction/discharge pipe
Open valve for compressed air Valves in Pos D
Open valve for domestic water Dry running protecting A
Turn "Power on" Pos B
Check the rotation direction of pump Pos C
Maintenance
Check the monitor/dessicator weekly Pos F
Drain oil monthly Pos E / G (Pump is running)
Elements to be changed if gauges show a J;H/I
pressure loss of ~ 1.4 bar
Coalescer is to clean annualy K
L =optional
Avoid dirty sludge to bilge
Limitations: Chemicals can influence the separation
Suction pressure – 0.6 bar effect.
Safety valve 2.5 bar Operating manual must be all times
Max temperature 60 °C inside of separator available. (MEPC.107(49))
15 ppm bilge alarm records date,time, > 15
ppm and separator status. (MEPC.107(49))
All routine and repair maintenance to be
recorded. (MEPC.107(49))
Discharge of oil prohibited !
The Federal Water Pollution Control Act prohibits the discharge of oil or oily waste
into or upon the navigable watersof the United States or the waters of contiguous
zones, or which may affect natural resources belonging to,appertaining to, under
exlclusive management of the United States, if such discharge causes a film or
discoloration of the surface of the water or cause a sludge or emulsion beneath the
surface of the water. Violators are subject to substantial civil penalties and / or
criminal sanctions including fines and imprisonment.
000051 of 122
Drawing_cross sections
19 Drawing_cross sections
Fig 17-1: Cross section of the HEC housing ( First stage)
Fig 17-2: Cross section of the HycaSep housing (Second stage)
000052 of 122
HEC housing
Pos Bezeichnung Name
100 1 Entölergehäuse,1.Stufe Separatorhousing,1.stage
110 1 Ölstanssonde Probe for oil level
115 1 Deckeldichtung Cover sealing
125 1 Coalescer Koaleszer
135 1 Sicherheitsventil Safety valve
140 1 Manometer Pressure gauge
150 1 Ölstandsniveauhahn hoch Oil level control cock high
155 1 Ölstandsniveauhahn niedrig Oil level control cock low
160 1 Einschraubheizkörper 1/2Electric heating
165 1 Ölablaßventil Oil discharge valve
609 1 Sechskantmutter Hexagon nut
800 1 Aufnahme Supporting
801 1 Ringschraube Eye-screw
820 1 Eintrittsrohr Inlet pipe
821 1 Kunststoffbuchse Plastic bush
822 2 Sechskantschraube Hexagon screw
823 1 Kunststoffbuchse Plastic bush
824 1 Scheibe Washer
825 1 Haltestift Stop pin
830 1 Halterung Mounting bracket
840 1 Set Koaleszer - HEC Set Coalescer - HEC
850 1 Öl-Austrittsrohr Oil-outlet pipe
Table 17-1: Positions of Fig 17-1
000053 of 122
HycaSep Housing
Pos Bezeichnung Name
91 - Querträger Cross bar
200 1 HycaSep Gehäuse HycaSep Housing
205 1 Entlüftungsventil Vent valve
215 1 Dichtung Sealing
225 1 Sicherheitsventil Safety valve
245 5 HycaSep-Element HycaSep-element
246 5 Abschlußsegment End cover
247 5 Gelenkfuß Levelling feet
248 5 Sechskantschraube Hexagon screw
249 5 Sechskantmutter Hexagon nut
Table 17-2: Positions of Fig 17-2
000054 of 122
Contact
20 Contact
Department Short Name Phone Fax X.Y@thyssenkrupp.com
* 40 3011 * 40 3011
Sales MS 12 Guss 1560 1950 Paul.Guss
Pflüger 1567 Peter.Pflueger
Williams 1573 Sam.Williams
Brager 1587 Matthias.Brager
Hawer 1392 Uwe.Hawer
Service MS Bellmann 1673 1987 Johann-Michael.Bellmann

Kubiatowicz-Broderson 1594 Knut.Kubiatowicz-Broderson
Rüter 1276 Michael.Rueter
Röhmeier 1279 Carsten.Roehmeier
Kairies 1122 Walter.Kairies
Spares MS Mrs. Biskup 1953 Martina.Biskup

Wiese Frank.Wiese
Technique MS23 Fischer 2261 1969 Frank.Fischer2

Design Behnke 2263 Karsten.Behnke
000055 of 122
A ThyssenKrupp Blohm + Voss Industries
TK
Technolgies
Company
15 ppm Bilge Alarm

OMD 2005
English
Version 20.09.2005
000056 of 122
15
15ppm
ppmBilge
BilgeAlarm
Alarm E5172E1104
E5172E_11_04
Type:OMD 2005 2/23
Type: OMD 2005
Blohm + Voss Industries -P.O. Box 112289 D-20422 Hamburg Rev 1.01
DECKMA HAMBURG GmbH
Checking the 15 ppm function of monitor OMD 2005
a) For simulating of the alarm condition "max. value exceeded" by "optical plugging" of the
glass tube in the 15 ppm bilge alarm unit, use the cleaning brush, supplied with the unit, being
inserted into the glass tube (pump to be shut-off first).
Cleaning the glas measurement cell
b) It is not required by Marpol to demonstrate the 15 ppm simulation with a test fluid etc. The
monitor is approved by MEPC.107(49) . Cleaning the glas measurement cell of the monitor in
the case that a hard scaling occurs at the surface of measurement cell – fresh water cannot
adjusted to zero ppm – using a glas cleaner or a small amount of citrid acid to eleminate.
Issue: 12.11.04 Instruction Manual OMD-2005 Page 2 of 24
000057 of 122
15
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ppmBilge
BilgeAlarm
Alarm E5172E1104
E5172E_11_04
Type:OMD 2005 3/23
Type: OMD 2005
DECKMA HAMBURG GmbH
IMPORTANT NOTICE
Replacement components for 15ppm Bilge Alarms.
General
All monitors are inspected and tested to the related I.M.O. requirements .
In normal use the units should operate correctly and without fault over a long period of
time requiring only small amounts of maintenance to be carried out as outlined in the
instruction manuals.
Service Exchange Units
In the event of a monitor malfunction due to electrical or electronic component failure it

is our recommendation that a service exchange unit be ordered.
The defective instrument should be returned to our works within 30 days of supplying
the service exchange unit, then only the repair charge is payable. Otherwise the whole
cost of a service exchange unit becomes payable.
This procedure is by far the easiest and most cost effective way of ensuring the monitor
on board conforms to I.M.O. resolution MEPC.107 (49).
Remark:
According the MEPC.107(49) § 4.2.11 the unit has to be checked at IOPP Certificate
renewal survey by the manufacturer or persons authorized by the manufacturer.
Alternatively the unit may be replaced by a calibrated 15 ppm Bilge Alarm. The OMD-
2005 is designed in that way, that only the measuring cell needs to be changed, as this
unit carry the calibration onboard. The Calibration Certificate with the date of the last
calibration check should be retained onboard for inspection purposes.
If for some reasons the computer unit needs to be changed, it has to make sure, that
the memory card will remain on board for at least 18 month. The new computer unit will
carry its own memory card. The old card can be insert into the new unit only for reading.
Writing is only possible with the card delivered with the new computer unit. For details
see section 13.1.
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ppmBilge
BilgeAlarm
Alarm E5172E1104
E5172E_11_04
Type:OMD 2005 4/23
Type: OMD 2005
DECKMA HAMBURG GmbH
CONTENTS
SECTION TITLE PAGE
1.0 Introduction 4
2.0 Important Notes 4
3.0 Principle of Operation 4
3.1 Measuring Principle 4
3.2 Features 5
3.3 Adjustment 5
3.4 Displays and Alarms 5
4.0 Specification 7
5.0 Construction 8
6.0 Installation 9
7.0 Piping 10
8.0 Wiring 11
8.1 Typical Control System 13
9.0 Power Supply 13
10.0 Commissioning 13
10.1 Electrical 13
10.2 Piping 13
10.3 Functional Tests 14
10.4 Programming Mode 15
11.0 Operating Instructions 17
11.1 Operator Notes 18
12.0 Operator Maintenance 18
12.1 Manual Cell Clean Unit 19
13.0 Fault Finding 20
13.1 Memory Card 21
14.0 Calibration 22
14.1 Calibration and Repeatability Check 22
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BilgeAlarm
Alarm E5172E1104
E5172E_11_04
Type:OMD 2005 5/23
Type: OMD 2005
DECKMA HAMBURG GmbH
1.0 INTRODUCTION
The OMD-2005 Bilge Alarm Unit has been designed specifically for use in
conjunction with 15 ppm oil-water separator units and has a specification and
performance which exceeds the requirements of the International Maritime
Organization specifications for 15ppm Bilge Alarms contained in Resolution
MEPC. 107 (49).
The unit is supplied with 2 works-adjusted alarms at 15 ppm. Other set points
(10 ppm or 5 ppm) are possible and can be adjusted on site at any time by using
the buttons at the front panel.
If an alarm set point is exceed, the alarms are visible at the front panel and the
appropriate relays are switched. In case of malfunction the System LED at the
front panel will change from blinking green to permanent red and the appropriate
relay will switch the contacts.
For the data logging function the unit requires an status input from the separator
and a feedback signal from the valve position limit switch. (See Fig. 1, Pos.6)
Furthermore a 0(4) - 20 mA (equal to 0 - 30 ppm) signal output is available for
driving a recorder or external meter.
2.0 IMPORTANT NOTES

a) This equipment must be installed and operated in strict accordance with the
instructions contained in this manual. Failure to do so will impair the protection
provided.
b) Installation and servicing must be undertaken by a competent and suitable
skilled person.
c) The equipment must be connected to the ground according relevant
requirements.
d) The unit must be isolated from the electrical supply before any maintenance of
the equipment is attempted.
e) All National or local codes of practice or regulations must be observed and,
where applicable, are deemed to take precedence over any directive or
information contained in this manual.
f) In case of freezing conditions the measuring cell should be emptied complete.
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ppmBilge
BilgeAlarm
Alarm E5172E1104
E5172E_11_04
Type:OMD 2005 6/23
Type: OMD 2005
DECKMA HAMBURG GmbH
3.0 PRINCIPLE OF OPERATION

3.1 Measuring Principle
An optical sensor array measure a combination of light scattered and absorbed
by oil droplets in the sample stream. The sensor signals are then processed by a
microprocessor to produce linearised output.
If an alarm (works set point 15 ppm) occurs, the two oil alarm relays are activated
after the adjusted time delay.
The microprocessor continuously monitors the condition of the sensor
components and associated electronics to ensure that calibration accuracy is
maintained over time and extremes of environmental conditions.
3.2 Features
• Robust construction
• Automatic voltage selection
• Solid suppression capability
• Low maintenance
• Easy installation
• Constant readiness
• Low spare part stock holding
• Watertight Housing
• Works adjustment
• Easy settings via menu
3.3 Adjustment
The unit is delivered with a works calibration according the IMO-requirements.
The alarm points are set to 15 ppm.
The "Zero" point is also works calibrated and can be re-adjusted on site by using
the programming mode and clean water. See Section 10.4 “Service-Offset”. A
calibration is not permitted. This has to be done according IMO Regulations by
the manufacturer or persons authorized by the manufacturer.
3.4 Displays and Alarms

In the unit are two independent oil alarm circuits available. Both can be set
separately from 1 to 15 ppm. From the manufacturing both alarms are set to
15 ppm (according IMO). The set points can be changed according to the
requirements on site, for example to 10 ppm or 5 ppm. An alarm point setting
above 15 ppm is not possible. The adjustment can be done in the programming
mode as described in Section 10.4.
In this mode also the individual adjustment of the time delays for the alarms and
the possible changing between 0 - 20 mA or 4 - 20 mA output can be done.
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Alarm E5172E1104
E5172E_11_04
Type:OMD 2005 7/23
Type: OMD 2005
DECKMA HAMBURG GmbH
Both alarm circuits are also related to an alarm LED on the front panel.
In case of malfunction the “System” LED will indicate any type of internal fault of
the unit. This LED is flashing green in normal conditions and is red in alarm
conditions. Also this alarm is related to an relay output.
Additional to the alarm LED's each alarm circuit is equipped with a relay with
potential free alarm contacts. These contacts can be used for external processing
of the signal or for control of further functions.
If a malfunction or failure of the power supply occurs, all 3 relays will switch to
alarm condition.
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BilgeAlarm
Alarm E5172E1104
E5172E_11_04
Type:OMD 2005 8/23
Type: OMD 2005
DECKMA HAMBURG GmbH
4.0 SPECIFICATION OMD-2005
Range: 0 – 30 ppm, Trend up to 50 ppm

Accuracy According IMO MEPC. 107(49)
Linearity Up to 30 ppm better than ± 2 %
Display Green Graphic Display
Power Supply: 24 V – 240 V AC or DC
Automatic Voltage Selection
Consumption: < 15 VA
Alarm Points 1 + 2: Adjustable between 1 - 15 ppm
(Works adjustment 15 ppm)
Alarm 1 Operating Delay: Adjustable between 1 – 540 sec.
(for annunciation purpose) (Works adjustment 2 sec)
Alarm 2 Operating Delay: Adjustable between 1 – 10 sec.
(for control purposes) (Works adjustment 10 sec)
System Fault Alarm: Red LED
Alarm Contact Rating: Potential free 1 pole change over
contacts, 3 A / 240 V
Alarm Indication: Red LED's
Output Signal: 0 – 20 mA or 4 – 20 mA for 0-30 ppm
reversible, ext. Load < 150 Ω
Sample Water Pressure: 0,1 – 10 bar
Sample Flow: Approx. 0,1 - 4 l/min depend. to pressure
Ambient Temperature: + 1 to + 55° C
Sample Water Temperature: + 1 to + 65° C
Roll: Up to 45°
Size (over all): 360 mm W x 240 mm H x 100 mm D
Degree of Protection: IP 65
Weight: 7,3 kg
Pipe Connections: R ¼" Female
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BilgeAlarm
Alarm E5172E1104
E5172E_11_04
Type:OMD 2005 9/23
Type: OMD 2005
DECKMA HAMBURG GmbH
5.0 CONSTRUCTION
There are 3 main parts which contained in an OMD-2005:
The computer unit is mounted into an epoxy powder painted steel housing
to protect the electronics of the display PCB with the data logger and the
main board PCB with the terminals for external connections.
The measuring cell is built out of an anodized all-aluminium body with inlet
and outlet block in stainless steel. This rugged cell contains the optical
electronic and correspond with the computer unit via a plugged data cable.
The valve assembly contains a special handle to sense the position of the
valve. This assembly is connected to the measuring cell by an easy to
handle fitting to enable the exchange of the cell for frequently adjustment
according the IMO requirements.
All components are mounted to a stainless steel mounting plate for easy wall or
bulkhead installation. It is also possible to split the computer unit from the
measuring cell if the available space is not sufficient. For this version divided
mounting plates are available.
OUT 1/4"
Oil Monitoring Device OMD-2005
ON Alarm 1 Alarm 2 System
OK
DECKMA HAMBURG
www.deckma.com
DH 75450 CLEAN WATER 1/4"

DECKMA HAMBURG
SAMPLE 1/4"
1 Computer Unit 5 Handle 9 3/2 Way Valve

2 Head Screw 6 Limit Switch 10 Mounting Plate
3 Fitting 7 Spacer 11 Desiccator
4 Measuring Cell 8 Valve Plate 12 Communication Cable
Fig. 1
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BilgeAlarm
Alarm E5172E1104
E5172E_11_04
Type:OMD 2005 10/23
Type: OMD 2005
DECKMA HAMBURG GmbH
6.0 INSTALLATION (Refer to Fig. 2 and Fig. 3)

See Section 2 for important notes concerning installation.
The OMD-2005 Monitor should be located as close as possible to the oily water
separator to minimize response delays. According MEPC.107(49) the layout of
the installation should be arranged so that the overall response time (including
the response time of the 15 ppm Bilge Alarm) between an effluent discharge from
the 15 ppm Bilge Separator exceeding 15 ppm, and the operation of the
Automatic Stopping Device preventing overboard discharge, should be as short
as possible and in any case not more than 20 s.
Mount the OMD-2005 Monitor by means of 6 x M8 screws on to a rigid vertical
surface and preferably with the display panel of the monitor at eye level. For
service and maintenance sufficient space to all sides should be available.
Care must be taken at mounting of the pipes connections to avoid any torsion of
the housing and damage of the instrument.
OUT 1/4"
OK
DECKMA HAMBURG
www.deckma.com
DH 75450 CLEAN WATER 1/4"

DECKMA HAMBURG
SAMPLE 1/4"
Fig. 2
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BilgeAlarm
Alarm E5172E1104
E5172E_11_04
Type:OMD 2005 11/23
Type: OMD 2005
DECKMA HAMBURG GmbH
7.0 PIPING (Refer to Fig. 3)

Connect the OMD-2005 Monitor to the sample point of the oily-water separator
outlet and to a source of oil free water employing 10 mm OD copper or stainless
steel pipe. The sample point should be located on a vertical section of the
separator outflow piping to minimize the effects of any entrained air. The tapping
point should be at a level above the outlet of the monitor to ensure the sample
cell is flooded at all times.
If connection to a vertical section of the separator outlet piping is impractical, the
tapping may be made into the side of the horizontal pipe. Avoid top or bottom
entry.
For separator discharge pipes up to 75 mm OD a standard "T"-type junction of
the welded or screwed type is satisfactory for the tapping point. For the separator
discharge pipes of 80 mm OD and above a sample probe should be employed
which protrudes into the discharge piping by approx. 25 % of the ID of the pipe.
Automatic Recirculating
Stopping Device Facilities
Overboard discharge
To Bilge To Bilge
Pressure relief valve

(if required)
Vacuum breaker
Outlet *
OK
DECKMA HAMBURG
www.deckma.com
DH 7 5 4 5 0
D EC K M A H AM B U RG
Separator 10 X 1mm
Copper Tube
Clean Water
Supply (Option)
Outlet Separator
To Bilge
* Inlet & Outlet connections R1/4" Female

Fig. 3
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BilgeAlarm
Alarm E5172E1104
E5172E_11_04
Type:OMD 2005 12/23
Type: OMD 2005
DECKMA HAMBURG GmbH
8.0 WIRING (Refer to Fig. 4 + 5)

See Section 2 for important notes concerning wiring.
This unit must be connected to the mains supply via a suitable rated and
approved fused isolator unless such fusing / isolation is provided by associated
equipment. When fitted, the isolator should be close, readily accessible and
marked as to function.
Electrical connections are made through the metric cable gland openings
prepared underneath the instrument.
Fig. 4
Precise wiring details will vary dependent upon the control system to be
employed but the most frequently used systems employ alarm relay 1 for alarm
only and alarm relay 2 for control purposes.
Electrical connections are made to the terminal blocks inside the computer
housing. Wires are connected to the terminals by pushing a suitable screwdriver
into the clamp holes to release the internal spring loaded clamps. After the wire is
inserted to the terminal and the screwdriver is removed, the wire is fixed.
If the instrument is operated at high voltages, additional care has to be taken to
provide reliable ground connections. Ground (PE) can be connected direct to the
terminal or, if this is not sufficient according local rules, to the computer housing
left side. In this case the plug needs to be replaced by a M6 screw with nut and
related washers.
The instrument provides a pilot voltage output at terminals 4&5. This is internally
connected to the power supply input (Terminals 1&2), but is fused by Fuse F1 (2
A). The pilot voltage can be used to supply additional external circuitry, e.g. alarm
lamps or electrical valves.
Please note: any device connected to the pilot voltage output must be rated for
the voltage the instrument is supplied with. Do not use the pilot voltage for driving
motors, heaters or other high load devices. The pilot voltage is intended for alarm
purposes only.
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Alarm E5172E1104
E5172E_11_04
Type:OMD 2005 13/23
Type: OMD 2005
DECKMA HAMBURG GmbH
Limit Status Signal Output

Switch Separator 0(4)-20 mA
1-2 Power Supply

4-5 Pilot Voltage Output (Same as Power Supply)
2A 1A 7-8 Spare Voltage Output (Same as Power Supply)
19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 Logger /
10-12 Potential free Output Alarm 1 (Change over contact)
F1 F2 PE + - PE
Measuring
PILOT V Res. FLOW
PE
STATUS
PE
RES OUTPUT CLEAN
PE
Cell Display 13-15 Potential free Output Alarm 2 (Change over contact)
L
24-240V IN
N PE L
PILOT OUT
N PE A
RES
B
ALARM 1 ALARM 2
PE NO COM NC NO COM NC NO COM NC
SYSTEM FAULT 16-18 Potential free Output System Fault (Change over contact)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
19-20 Input Flow Direction Switch (Deckma Delivery)
22-23 Input Status Switch from Separator (Close when running)
25-26 Input Spare Switch
28-29 Signal Output 0(4) to 20 mA
31-32 Optional Output for Autoclean Valve
To Alarmsystem To Alarmsystem
(optional) EXAMPLE
Contacts shown
in Alarm condition Connections may vary
(de-energised) with different separator
control boxes
Solenoid Valve
3/2 Way Valve

Automatic Stopping Device
Power Supply Air Supply
Fig. 5
Close front door complete after electrical installation. Water inside the instrument
may result in corrosion and malfunction.
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BilgeAlarm
Alarm E5172E1104
E5172E_11_04
Type:OMD 2005 14/23
Type: OMD 2005
DECKMA HAMBURG GmbH
8.1 Typical Control System

The installation on site has to make sure that in case of any loss of power supply
and/or loss of air supply for the automatic stopping device the overboard
discharge valve close the overboard line and open the re-circulating line.
The system showed in the example, employs alarm relay 2 to control a
pneumatic solenoid valve which energises or de-energises a pneumatically
operated 3 - way valve as depicted in Fig. 5.
The separation process will continue until such time as the pollution level falls
below the alarm set point at which time the discharge will be directed overboard.
A pump stop system is according MEPC.107 (49) not allowed.
9.0 POWER SUPPLY

See Section 2 for important notes.
The unit is designed for a power supply of 24 V to 240 V AC or DC. It has an
automatic power selection.
10.0 COMMISSIONING
On completion of the installation, wiring and piping carry out the following checks:
10.1 Electrical
a) Check that the power supply is connected to the terminals 1 + 2 of the
terminal block.
b) Check the wiring of the automatic stopping device and to the alarm system is
according the IMO Requirements.
c) Check that the grounding has been made according to the relevant
regulations.
10.2 Piping
a) Check all piping connections for leaks and rectify as appropriate.
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BilgeAlarm
Alarm E5172E1104
E5172E_11_04
Type:OMD 2005 15/23
Type: OMD 2005
DECKMA HAMBURG GmbH
10.3 Functional Tests

a) Run oil free water through the instrument to purge the system.
b) Adjust the flow rate through the unit by using the small screws in the cell cap
(Fig. 1, Pos. 2). Taking out a screw will increase the flow rate.
NB: The flow rate should be checked on both, the clean water supply and the
separator sample supply. If the clean water supply is obtained from a high
pressure source, the flow rate will be higher than from the sample point.
The flow rate is not influencing the accuracy of the instrument. The adjustment
is only important for the time delay between the sample point and the monitor.
c) Switch on the instrument and make sure, that the Power LED is illuminated
and the display is showing the
initializing display for about 15
sec. After that time it will
change to the standard display,
showing the actual
measurement.
d) During oil free water is running through the monitor check the Zero adjustment
according Section 11. The display should be "0" to “2” and the status will show
“FW”. If the display varies by greater amounts, it may be that air entrainment is
present. If this is the case, the cause must be located and rectified.
f) If the Zero need to be adjusted, this can be done in the programming mode as
described in section 10.4. (Service – Offset)
000070 of 122
15
15ppm
ppmBilge
BilgeAlarm
Alarm E5172E1104
E5172E_11_04
Type:OMD 2005 16/23
Type: OMD 2005
DECKMA HAMBURG GmbH
10.4 Programming Mode

In the programming mode the alarm set points, the time delays, the signal output
and the zero can be modified. It is also possible to recall the factory default
values at any time. The clock is
r d
ck wa factory set for GMT, Greenwich Mean
ba d for
Ar
r o w
rw
a r
Ar
r o w Time, and cannot be changed.
le fo le
ub ter row ub
Do En Ar Do There are 8 push buttons to control
the functions of the display. In general
are the upper buttons for the data
tto
n n logger and the lower buttons for
tto
n
tto
n tto
Bu Bu Bu changing the display to the different
Bu K" ol
"-" "O " +" To
pages of the menu.
OK
Pressing the OK button will give

more detailed information about
the status
After start the display will show

the initial display followed by
the actual measured oil content.
This display also be shown, if
no input at the different menu’s
has been done for a designated
time
To get into the menu press the At the service menu the alarms, To change the value, press
tool button. Select the required time delays, the Offset and the the “+” or “-“ button. Confirm
point by using the „+“ or „-„ output signal can be modified with “OK”.
button. Press the „OK“ button. within the limitations. Select the
required point by using the „+“
or „-„ button. Press the „OK“
button.
000071 of 122
15
15ppm
ppmBilge
BilgeAlarm
Alarm E5172E1104
E5172E_11_04
Type:OMD 2005 17/23
Type: OMD 2005
DECKMA HAMBURG GmbH
Select the required point by To change the value, press

using the „+“ or „-„ button. the “+” or “-“ button. Confirm
Press the „OK“ button. with “OK”.
Select the required point by To change the value, press

using the „+“ or „-„ button. the “+” or “-“ button. Confirm
Press the „OK“ button. with “OK”.
To get into the menu press the The display will show the actual
tool button. Select the required status of the data logger. To get
point by using the „+“ or „-„ back to the standard display
button. Press the „OK“ button. press the tool button or the OK
button.
Function of the scrolling buttons Press the “Enter” button to get The detailed information of
for both operation time history into the history. Select the the selected date and time
displays: required date and time by using will be displayed. To get
the buttons. back to the history graph,
> 15 sec Forward The dotted vertical line shows press the “Enter” Button
the actual position. again. To get back to the
> and + 2 min Forward start display, press the “OK”
>> Fast Forward Press the “Enter” button to button.
show details
>> and + Very Fast Forward
- 15 sec Backward
- and + 2 min Backward
<< Fast Backward
<< and + Very Fast Backward
000072 of 122
15
15ppm
ppmBilge
BilgeAlarm
Alarm E5172E1104
E5172E_11_04
Type:OMD 2005 18/23
Type: OMD 2005
DECKMA HAMBURG GmbH
To get into the menu press the The temperature of the

tool button. Select the required measuring cell and the sample
point by using the „+“ or „-„ water will be shown
button. Press the „OK“ button.
To get into the menu press the The details of the measuring
tool button. Select the required cell will be shown.
point by using the „+“ or „-„
To get into the menu press the Information about the software
tool button. Select the required version and the web address
point by using the „+“ or „-„ will be shown.
NB: All changed values have to be confirmed by pressing the " OK " button.
Otherwise the existing values are valid.
11.0 OPERATING INSTRUCTIONS

a) Switch on the power supply.
b) Allow a period of time for water entering the sample tube.
c) Flow oil free water through the system for a few minutes and check that the
display show 0 to 2 ppm. If not, clean proper before adjusting the unit
according section 10.4 “Service - Offset”.
d) Switch the instrument sample supply from the clean water supply to the
separator sampling point connection.
e) The instrument is now ready for use.
000073 of 122
15
15ppm
ppmBilge
BilgeAlarm
Alarm E5172E1104
E5172E_11_04
Type:OMD 2005 19/23
Type: OMD 2005
DECKMA HAMBURG GmbH
11.1 Operator Notes

a) When oily water flows through the instrument the display will show the actual
value of oil content.
b) If the oil concentration exceeds the adjusted threshold (works adjustment
15 ppm), the alarm indicator 1 will be illuminated in intervals during the
selected time delay before it change to steady light and the associated alarm
relay will operate. Accordingly also the alarm indicator 2 will be illuminated
and its associated alarm relay will take the appropriate shut down action.
12.0 OPERATOR MAINTENANCE

AT WEEKLY INTERVALS:
a) Flush the cell with oil free water.
b) Isolate the instrument from both, sample and oil free water supply.
c) Unscrew and remove the cell cap.
d) Insert a suitable Cell Cleaning brush into the cell and clean it
with upwards and downwards motion through the entire length of the cell
several times.
e) Remove the Cell Cleaning brush and replace the cell cap.
f) Reconnect the oil free water supply and allow this to flow through the
instrument for a few minutes.
g) Observe that the display is showing "0" to “2”. If not, clean again.
h) Examine the color of the desiccator (Fig. 1, Pos. 11). Blue color is indicating
an active moisture absorber. If the color is light blue or white, the desiccator
should be replaced.
The desiccator assures a humidity below 40% inside the measuring cell to
avoid wrong measurement resulting due to condensation at the cell glass tube
and damage of the electronics around the glass tube. The replacement is easy
done without opening the instrument. Just unscrew the old desiccator out of
the front panel and replace it by a new one. The protection cap of the spare
unit can be also used as a tool.
j) Reconnect the instrument to the separator sampling point.
000074 of 122
15
15ppm
ppmBilge
BilgeAlarm
Alarm E5172E1104
E5172E_11_04
Type:OMD 2005 20/23
Type: OMD 2005
DECKMA HAMBURG GmbH
12.1 Manual Cell Clean Unit

Optional item if fitted
This unit facilitates cleaning of the cell without the need of removing the cell cap.
Regular use of this device should prevent malfunction of the monitor due simply
to fouling of the sample tube and all the inconvenience which this can cause.
Operating Instructions
a) Ensure that the monitor is switched off and that there is a clean water supply
through the cell.
b) Activate the manual cell clean unit by pressing the handle several times.
c) Switch the monitor back on and check the reading is between 0 to 2 ppm.
d) Repeat a) to c) at least once a week or as necessary.
NB: The Manual Cell Clean Unit may also be used during normal operation with
sample water, but in this case an alarm occurs because the wiper is passing the
light source.
000075 of 122
15
15ppm
ppmBilge
BilgeAlarm
Alarm E5172E1104
E5172E_11_04
Type:OMD 2005 21/23
Type: OMD 2005
DECKMA HAMBURG GmbH
13.0 FAULT FINDING

The OMD-2005 will indicate several malfunctions in the status line of the display.
Pressing the “OK” button will lead into an information window, similar to the items
listed in the table below.
Status Reading System-Alarm- Alarm- Reason Servicing

circuit circuit 1,2
LED Alarm
OK 0..49 Green / No Normal Normal operation -
Blinking operation
OK EE Green / No Alarm Sample reading is out Wait until oil content is

Blinking of range: within the range,
Oil content too high, clean sample tube
dirty sample tube
FW ! 0..49 / EE Green / No Alarm Freshwater is enabled -
Blinking
Sample? EE Red / Yes Alarm Meter is not able to Check sample, clean
Steady measure the sample: sample tube
no water in, oil content
much too high, no light
transmission possible
Com? EE Red / Yes Alarm No communication Check connection
Steady between computer unit between computer
and measuring cell unit and measuring
cell
Datalog? 0..49 / EE Red / Yes Alarm Datalogging is not Insert the active
Steady possible: memory card
no DECKMA card in
Datalogging is not Insert the active
possible: memory card
a read only card is in
Datalogging is not Activate card or insert
possible: the active memory
a new DECKMA card is card
in
Int.Err Red / Yes Alarm Internal error Restart the system
Steady
000076 of 122
15
15ppm
ppmBilge
BilgeAlarm
Alarm E5172E1104
E5172E_11_04
Type:OMD 2005 22/23
Type: OMD 2005
DECKMA HAMBURG GmbH
Terminals Main PCB with Holder Computerhousing Protection Cover

Display PCB
19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 Measuring Logger /
F1 F2 PE PE PE + - PE PE
POWER PILOT VOLT. FLOW STATUS RES OUTPUT CLEAN Cell Display
24-240V IN PILOT OUT RES ALARM 1 ALARM 2 SYSTEM FAULT
L N PE L N PE A B PE NO COM NC NO COM NC NO COM NC
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
Status LED's: Memory

D7 Power ON Card Display PCB
D11 Microprocessor (blinking) D15 Status Separator
D12 Measuring Cell (blinking) D16 Status Water Supply
D13 Display (blinking) D17 Spare
D14 Spare D18 Status Datalogger
D19 Alarm 1 OFF D23 Alarm 1 ON

D20 Alarm 2 OFF D24 Alarm 2 ON
D21 System Fault OFF D25 System Fault ON
D22 Spare D26 Spare
Fig. 6
13.1 Memory Card (refer to Fig. 6)

The Memory Card is located inside the door of the computer housing. It is
suitable for the life of the instrument, as it is calculated to the according MEPC
107(49) required storage time of at least 18 month. When the card is full, the
oldest entry will be overwritten, so that a replacement is not necessary. Under
normal use the card should not be taken out, as this is linked with the specific
system. The card can be read in other OMD-2005 units, but writing is only
possible in the related system.
000077 of 122
15
15ppm
ppmBilge
BilgeAlarm
Alarm E5172E1104
E5172E_11_04
Type:OMD 2005 23/23
Type: OMD 2005
DECKMA HAMBURG GmbH
14.0 CALIBRATION
15 ppm Bilge Alarms built according MEPC.107(49) have to be protected against
access beyond the checks of instrument drift, repeatability of the instrument
reading and zero adjustment. For this reason the instrument is electronically
sealed, so that only the manufacturer or his authorized persons, equipped with
the related tools, are able to get access for changing the calibration.
To provide a simple procedure for check the instrument aboard ship, the OMD-
2005 is constructed in that way, that the zero check also confirms the instrument
drift within the specifications.
14.1 Calibration and repeatability check

a) Switch off the power supply and stop any water flow.
e) Clean the sample tube accurate by using a suitable cell cleaning brush as
described under Section 12.0. Make sure, that the offset is correct at ± 0.
f) Run clean water through the instrument.
g) If it is sure, that non aerated, clean water is in the instrument, the reading
should be 0 ppm ± 2 ppm.
a) Continue as described under Section 11.0.
000078 of 122
A ThyssenKrupp B+V Industrietechnik GmbH
TK
Technolgies
Company
Manual for TURBULO separarator pump

Typ TSP
C_1_2_Manual Pump TSP
000079 of 122
Manual for TURBULO Pumps E5171E_12_04
Type TSP S 2/12
B+V Industrietechnik GmbH _P.O.Box 112289, D-20422 Hamburg Rev. 1.00
TURBULO Separator Pumpe TSP
Content
1 TURBULO Separator Pumpe TSP....................................................................3

1.1 Pump with soft packing .......................................................................................3
1.1.1 Safety..................................................................................................................3
1.1.2 Motor properties..................................................................................................4
1.1.3 General data .......................................................................................................5
2 Starting-up.........................................................................................................6
2.1 Inspection before starting-up...............................................................................6
2.2 Maintenance .......................................................................................................6
2.3 Lubrication ..........................................................................................................6
3 Break downs and their possibilities................................................................8
4 Repair of the pump .........................................................................................10
4.1 Dismounting ......................................................................................................10
4.2 Dismounting of the cardan for pump A0.25 –2.5...............................................10
4.3 Dismounting of the cardan for pump 5 -10........................................................10
4.4 Assembly ..........................................................................................................10
4.5 Motor.................................................................................................................11
4.6 Gear..................................................................................................................12
000080 of 122
Type TSP S 3/12
1 TURBULO Separator Pumpe TSP
1.1 Pump with soft packing
1.1.1 Safety
The staff for operation,maintenance,inspection and assembly must have

required qualification for this work.
Pump must not run dry

Pump must not run against closed valves
Observe the relevant safety regulations.

Maintenance work on pressure-loaded parts of the pump is only allowed after
such pump parts have been pressure - released.
000081 of 122
Type TSP S 4/12
1.1.2 Motor properties
Mechanical properties
Type ------ ------ Nord/Siemens
Frame IEC34/7 ------ ILA5Alu.alloy
Mode of DIN57350 ------ S1
operation
Type of -- IM V1/B5
construction
Protection DINVDE0530 IP 55
Cooling IEC34 Radial-flow fan
Insulation ------ Max.permissible temperature rise 105 K
Class Max.permissible cont. temperature 155
deg C
Standard ------ Triangle
connection
Phases ------ 3
Ambient ------ deg C 40 deg C = 100% rated value
temperature 60 deg = 82%C rated value
Terminal box DIN40050 PG 13,5
Table 1-1: Pump characterictics
000082 of 122
Type TSP S 5/12
1.1.3 General data
Size m3/h 0.25 0.5 1 2.5 5 10

(400/460(440)V)
Noise level DIN EN dB ~ 53/65
21680 LWA / LpfA
Electrical properties
(400/460(440)V)
Rpm 1/ min 1400 – 1700
Nameplate power ~ kW 0,55 0,55 0,75 0,75 1,5 3/3.45
Rated current ~ A 1,42 1,42 1,9 1,9 3,6 6.5/5.7
Starting current ~ A 7 7 9,4 9,4 17 38
Efficiency at 100% rated eta (%) 74 74 74 74 74 80
output ~
Efficiency at 50% rated eta (%) 70 70 70 70 70 79
output
Power factor at 100% phi 0,79 0,79 0,79 0,79 0,81 0,80
Power factor at 50% phi 0,3 0,63 0,63 0,63 0,63 0,71
Pump properties for a new pump

NPSH req. (Is considered) m 3
Psuction bar -0,65
Delta P bar 3,3 (100%)
Table 1-2: General data
NPSH = net positive suction head, value for the prevention of vapour
bubbles.The pumps are designed to be basically wear-free.The rpm, and the
axial velocity resulting from the from rotor/stator geometry, are designed to be
moderate.The NPSH have been taken into concederation.The pump stages are
adapted to the pressure requirements.The stator is of an NBR material which
resists the contents of the bilge water under normal conditions. The rotor is of
1.4571 steel (stainless steel) . All pumps are fitted with cardan joint. The gear
wheel bodies are of mild-steel parts.The gear teeth are hardened and
ground.The teeth are durable in accordance with DIN 39990.The housing
consists of the material GG20 (cast iron).
000083 of 122
Type TSP S 6/12
Starting-up
2 Starting-up
A dry running protection is necessary.

A standard value for leakage of the stuffing box packing are 10 – 40 drops/min.
2.1 Inspection before starting-up
Check direction of rotation of the pump and drive engine by switching on the e-motor for a
short time. See arrow of direction of rotation on the motor lantern of the eccentric helicall
rotor pump.
Check position of gear venting screw. Gear venting screw must always be at the highest
point of the spur gear.
Remove plug of the venting screw. In case of non-observance there will be a leak at the
shaft seals due to overpressure in the spur gear.
2.2 First starting-up of the eccentric helical rotor pump:
Completely open the shut-off valves in the suction and discharge line.
2.2 Maintenance
The spur gear is filled with a transmission lubricant. There should be a lubricant exchange
every 10 000 working hours. See recommendation of lubricant
A slight leakage of the stuffing box packing is to be regarded as normal. In case of heavy
leakage slightly tighten the gland by hand.
2.3 Lubrication
3
Pump m /h 0.25/05 1 2.5 5 10
3
Cardan ----- cm 8 8 8 26 26 x
3
Gear Vertical ----- cm 400 400 400 400 1000 xx
3
Gear Horizonatal cm 250 250 250 250 700 xx
3
Motor ----- cm 4 6 11 11 17 x
x = Maintenance free
XX = > 10000 h using mineral oil
XX = 18000 h using synthetic oils
Table 2-1: Lubrication amounts
000084 of 122
Type TSP S 7/12
Starting-up
Mineral oil /fat BP Esso Mobil Shell

Cardan ./. HT-EP 00 --- ---- ------
E-Motor ./. Energrease LS3 Beacon 3 Mobilux 3 Alvania G3
Gear ISO Energol GR-XP 220 Spartan EP 220 Mobilgear 630 Shell Omala
Vg220 220
Syntetis Oil/Fat BP Esso Mobil Shell
Cardan ./. Enersyn GSF S 420 Glygoyle G00 Tivala Com A
E-Motor ./. ------- Beacon 325 Temp SHC 32 Aero Shell 16
Gear ISO Enersyn SG-XP 220 Oel S220 Glygoyle 30 Tivela WB
Vg220
Table 2-2: Brands
000085 of 122
Type TSP S 8/12
Break downs and their possibilities
3 Break downs and their possibilities

Break downs Reduced Pump Reduced Noises in Blocking Driving
capacity does not discharge the pump of the motor
suck in pressure pump becomes
warm
Possible causes 9
Leaky sealing Fig I/56 X X X X
Leaky suction line system X X X X
Pump is not full X X
Appearance of caviation: X X X X
verify pressure in the suction
branch, increase possibly
cross-section of line, check
suction line. Check viscosity.
Wrong direction of rotation X
Vent or drain screws not X

screwed in
Foreign bodies: try to remove X
foreign bodies from handling
elements by turning the driving
shaft opposite to normal
direction of rotation and
dismantle stator.
Congealed liquied handled: X
heat pump and system.
Dismantle pump.
Bearing damage: dismantle X
bearing housing:Exchange
Test driving shaft for X X X
eccentricity. Pump to be re-
aligned.
Verify current consumption X X X
and speed
Table 3-1: Breakdowns of the pump
000086 of 122
Type TSP S 9/12
Break downs and their possibilities
222 214
31 14 24 3 56 44 4 45
215
272
221
214
220
D
56
5 20 22 10 11 1 E 25 12 35
Fig . I Pump
Pos Qu Beschreibung/Description Pos Qu Beschreibung/Description
P1 1 Gehäuse P25 1 Dichtung

Casing Gasket
P3 1 Stopfbuchsgehäuse P35 1 Spannstift

Stuffingbox housing Locking sleeve
P4 1 Stopfbuchsbrille P44 2 Hammerkopfschraube

Gland Hammerhead bolt
P5 1 Stutzen P45 2 Mutter

Branch Hexagonal nut
P10 1 Exzenterschnecke P56 1 Packung

Helical rotor Packing Ring
P11 1 Gelenkwelle Pumpe 0.25 2.5 2 Kardan pro Gelenkwelle

Joint shaft Pump 0.25 -2.5 2 Cardan joints per joint shaft
P12 1 Antriebswelle P220 1 Cardan complete

Drive shaft (14/17/24/31/213/219)
P20 4 Zuganker/Scheibe/Mutter Pumpe 5-10 2 Kardan pro Gelenkwelle

Tension rod /spring ring/nut Pump 5-10 2 Cardan joints per joint shaft
P22 1 Gehäuseeinsatz P220 1 Cardan complete

Stator (214/215/221/22/272)
E = Connecting for dry running protec D = Connecting for dry running protecting if
ting if pump is mounted loose pump is fitted at the separator
Table 3-6:. Pos discription of the
000087 of 122
Type TSP S 10/12
Repair of the pump
4 Repair of the pump
4.1 Dismounting
Close shut-off valves in the suction- and discharge line.

Remove drain plugs and sealing rings at the pump casing (1) and at the discharge branch
(5).
Loosen fastening screws at the connections between pipe lines and eccentric helical rotor
pump (suction and delivery flange).
Loosen nuts (20) and spring rings (20) at the tension rods (20) and remove discharge
branch from the stator.
Draw stator off the rotor (22).
Loosen nuts and spring rings at mounting flange of the pump casing and remove the latter.
4.2 Dismounting of the cardan for pump A0.25 –2.5
Take off safety rings (31) and joint sleeves (14) of the cardan joint on the eccentric side.
Push joints sleeve (24) over the cardan joint on the joint shaft (11).
Knock clamping sleeve (219) out of the cardan joint, then press out joint bolt (17).Pull rotor
out of cardan joint.
4.3 Dismounting of the cardan for pump 5 -10
Bore a hole of 5 mm diameter in the lock washer (214) (“A”-Side”).Knock the tapered pins
(272) with the Zyko-sleeve (215).Pull rotor out of the cardan.
4.4 Assembly
Assembly has to take place in reverse order to dismounting.

Before assembly the cardan joint has to be filled with grease.
000088 of 122
Type TSP S 11/12
Repair of the pump
4.5 Motor
Fig 3 Motor
Pos Qu Discription Beschreibung
M903 1 Shaft seal Wellendichtung
M905 1 Ball bearing Lager
M929 1 Ball bearing Lager
M939 1 Ventilator Ventilator
M940 1 Ventilator cover Ventilatorhaube
Table 4-7: Pos discription of the motor
000089 of 122
Type TSP S 12/12
Repair of the pump
Fig. 4 Gear
4.6 Gear
Pump_Getriebe/Gear
Pos Qu Discription: Beschreibung
G1 1 Drive Shaft Antriebswelle
G3 1 Shaft Seal Wellendichtung
G5 1 Ball Bearing Kugellager
G10 1 Driving Wheel Antriebsrad
G14 1 Driving Pinion Antriebsritzel
G17 1 Driving Pinion Antriebsritzel
G19 1 Driving Wheel Antriebsrad
G30 1 Sealing Dichtung

G31 1 Sealing Dichtung
Table 4-8:. Pos discription of the gear
000090 of 122
Chapter 3
Drawings
000091 of 122
000092 of 122
Einzelteilliste
PARTS LIST
Turbulo Entöler Größe: 10t Zeichnungs-Nr. SED:3-495-0415-000.0
TURBULO SEPARATOR SIZE B+V Industrietechnik
DRAWING-N°
Page 1 of 2
Pos. Anzahl Benennung Zeichnungs-Nr./DIN Werkstoff
POS. NO. NAME DRAWING-N° MATERIAL
98 1 Kabelbahnprofil A50 St-TZN
Cableholder SAP: 124392 Steel
100 1 Entölergehäuse,1.Stufe St
Separator housing,1.stage Steel
105 1 Restölhahn G3/4 SEZ:4-489-2007-000. CuZn 39
Rest oil drain SAP: 164133 Brass
110 1 Ölstandssonde G1 SEZ:4-489-2008-000. Messing/1.4571
Probe for oil level SAP: 163808 Brass/stainless steel
115 1 Deckeldichtung SAP: 163675 NBR70 Sh
Cover sealing Perbunan
125 4 Koaleszer Typ HEC SAP: 163646
Coalescer Type HEC
126 1 Einschraubverschraubung G1/8-Ø8 DIN 2553 2.0540
Connection SAP: 109559 Copper
135 1 Sicherheitsventil G1 1/4 SEZ:4-489-2010-000. Messing
Safety valve SAP: 163832 Brass
136 1 Füllhahn G3/4 SEZ:4-489-2007-000. CuZn 39
Filling cock SAP: 164133 Brass
140 1 Manometer G1/4-Ø63 SAP: 163709 Messing
Manometer Brass
145 1 Trichter G1 1/2 SAP: 104627 NDPE
Funnel Plastic
150 1 Ölstandsniveauhahn G3/4 SEZ:4-489-2007-000. CuZn 39
Oil level control cock SAP: 164133 Brass
160 1 Einschraubheizkörper G1 1/2 SEZ:4-489-2004-000. 1.4571
Electic heating SAP: 163508 Stainless steel
165 1 Ölablaßventil DN 65 SEZ:4-489-2012-000. EN-GJL-250
Oil discharge valve SAP: 164198 Cast iron
170 1 Gegenflansch DN 65 SEZ:4-489-2020-000. 1.0038
Counter flange SAP: 109956 steel
175 1 Pilotventil SEZ:4-489-2028-000. Messing
Solenoid valve SAP: 164200 Brass
200 1 Entölergehäuse,2.Stufe St
Separator housing,2.stage Steel
205 1 Entlüftungsventil G3/8 SEZ:4-489-2013-000. Messing
Vent valve SAP: 164214 Brass
210 1 Restölhahn obere Section G3/4 SEZ:4-489-2007-000. CuZn 39
Rest oil drain upper section SAP: 164133 Brass
215 1 Deckeldichtung SAP: 163675 NBR70 Sh
Cover sealing Perbunan
220 1 Restölhahn untere Section G3/4 SEZ:4-489-2007-000. CuZn 39
Rest oil drain lower section SAP: 164133 Brass
225 1 Sicherheitsventil G1 1/4 SEZ:4-489-2010-000. Messing
Safety valve SAP: 163832 Brass
230 1 Trichter G1 1/2 SAP:104627 NDPE
Funnel Plastic
Manometer Brass
Manometer Brass
245 9 HycaSep Element SAP:160711
HycaSep element
255 1 Gegenflansch DN40 SEZ:4-489-2020-000. 1.0038
Counterflange SAP: 109957 Steel
260 1 Gewindeflansch DN40 SEZ:4-489-2021-000. 1.0038
Threadedflange SAP: 153952 Steel
270 1 Entleerung G1 1/2 SEZ:4-489-2035-000. Messing
Drain SAP: 165614 Brass
300 1 3/2-Wegeventil DN50 SEZ:4-489-2038-000. Messing/1.4571
Three way valve bilge-sea SAP: 164113 Brass/stainless steel
000093 of 122
Einzelteilliste
PARTS LIST
Turbulo Entöler Größe: 10t Zeichnungs-Nr. SED:3-495-0415-000.0
TURBULO SEPARATOR SIZE B+V Industrietechnik
DRAWING-N°
Page 2 of 2
Pos. Anzahl Benennung Zeichnungs-Nr./DIN Werkstoff
POS. NO. NAME DRAWING-N° MATERIAL
305 1 Pilotventil SEZ:4-489-2028-000. Messing
Solenoid valve SAP: 164200 Brass
310 1 Druckhalteventil DN50 SEZ:4-489-2039-000. Messing/1.4571
Pressure retaining valve SAP: 149002 Brass/stainless steel
316 1 Belüftungsventil SEZ:4-489-2051-000. Messing
Vent valve SAP: 105341 Brass
320 1 Recirculationeinheit nach MEPC G2 SEZ:4-489-2017-000. Messing/1.4571
Recirculation facility/MEPC SAP: 163837 Brass/stainless steel
Counter flange SAP: 109958 Steel
Threaded flanges SAP: 153953 Steel
400 1 Ölgehaltmessgerät 15ppm SAP:163201
Oil monitor
403 1 Vakuum-Brecher Ø10x1 SAP: 106507 Cu
Vacuum breaking pipe Copper
404 1 Probeentnahmehahn SEZ:3-489-2027-000. Messing
Sampling cock SAP: 105257 Brass
405 1 Spülwasseranschluß Meßgerät G1/4-Ø10 SAP: 115467 Messing
Flushing water connection Brass
500 1 Schaltkasten SEZ:4-448-0683-000. St
Switchbox SAP: 163139 Steel
600 1 Exzenterschneckenpumpe TSP10 SED:4-495-0415-600. Messing/1.4571
Eccentric helical rotor pump Brass/stainless steel
605 1 Manometer-Druckseite G1/4-Ø63 SAP: 163710 Messing
Manometer-discharge flange Brass
610 1 Trockenlaufschutzventil G1/2 SEZ:4-489-2024-000. Messing/1.4571
Protection valve against dry running SAP: 164259 Brass/stainless steel
615 1 Manometer-Saugseite G1/4-Ø63 SAP: 164275 Messing
Manometer-suction flange Brass
Counterflange SAP: 110245 Steel
Threadedflange SAP: 153949 Steel
700 1 Thermometer G1/2 SEZ:4-489-2018-000. St
Thermometer SAP: 107491 Steel
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Blohm + Voss Ag Tmpb-10

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Blohm + Voss Ag Tmpb-10

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A ThyssenKrupp Blohm + Voss Industries

Reset allerFelder für Approval und Working und Größen

Final documentation for

TURBULO Mechanical Phase Breaker

....Type Approval SBG TMPB 10 (31072009)

....Modul B TMPB 10 (31072009)

....Declaration of conformity TMPB

....Type Approval SBG OMD2005 (30092009)

....Modul B OMD2005 (30092009)

....Manual 15 ppm Bilge SeparatorTMPB Rev 1_2a_1

....Manual for 15ppm bilge alarm E5172E1104V200905

....Manual for separator pump E51711204R1

....General drawing SED:3-495-0415-0000

....Flow diagram SED:3-499-0259-0000

...Pump drawing SED:4-495-0415-6000

....2 way cock_SEZ448920070001

....Oil discharge valve_SEZ448920120000 101

A ThyssenKrupp Blohm+Voss Industries

....Vent valve SEZ448920130000

....3-way cock SEZ448920170000

....Dry running protecting valve SEZ448920240000

....Solenoid valve SEZ448920280000

....32 way cock SEZ448920350000

.... Switchbox diagram:SEZ:448-0683-0000 113

A ThyssenKrupp Blohm+Voss Industries

Hamburg 30.11.05 Blohm+Voss Industries GmbH

Kieler Strasse 316

Tel.: +49 (0)40 548876-0

Calibration Certificate No. 5002027

Equipment: 15 ppm Bilge Alarm

Type: OMD-2005, Measuring Cell

Serial No. Measuring Cell: 5002027

DECKMA HAMBURG GmbH

Electronic file. No signatures are required

Registered/Amtsgericht Hamburg HRB No./Nr.: 39129, Legal Jurisdiction/Gerichtsstand: Hamburg (Germany)

Operating manual for 15 ppm Separator

C_1_1_Manual for 15ppm Bilge Separator TMPB

1 Explanation of symbols and notes..................................................................4

12.2.2 Exchange of the HycaSep elements ................................................................22

1 Explanation of symbols and notes

1.1.1 Application and specified usage

Address of the manufacturer

2.1 Operating range and specified application

2.2 Common notes on safety

Caution: Heater must be cold before dismantling.

Temperature control equipment for the steam heater is strongly re-

In accordance with MARPOL the discharged water has to be less than 15

A vessel equipped with a 15 ppm Bilge Separator should have on board a

Ship staff training should include familiarization in the operation and

In case of a laboratory test, the determination of hydrocarbon has to be done

2.3 Safety equipment

The 15 ppm separator is equipped with safety valves.

3 Important notes for new building installation

1) Let the separator as long as possible in a dry fitting situation

These recommendations protect early clogging of the HycaSep elements during

4 Airborne noise_ Structure borne_Shock _Vibration_electromagnetic

4.1 Structure borne noise

Shock requirements can be checked in individual case

The switchbox is approved in accordance to IEC 60068-2-1-2-3-6

4.4 Electromagnetic compatibility

The equipment fulfill IEC 10004-4-2 IEC 1000-4-2; ENV501

The TURBULO Mechanical Phase Breaker is a gravity – coalescence

Fig 5-1: Flow diagram

6.1 Special safety requirements