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CIL Ref : AGX130004

CLIENT : M/s.JSW
Chemtrols INDEX
CLIENT P.O.No. & Date: JSW-PRJ/P00021/CAP/C/9400001247 Dtd:12.06.13
PROJECT : CO GAS DETECTOR SYSTEM
141/142, Kundaim Indl.Est.
DRAWINGS FOR APPROVAL Rev:0 DATE:11.07.13
Kundaim, Goa 403 115

Sr.No. DWG/DOC. TITLE Drawing / Document Number Rev Rev date Total sheet. Remarks
This document is the property of Chemtrols Industries Ltd. And not to be copied or reproduced or exibited to third parties

WIRELESS GAS DETECTOR SYSTEM

1.0 Bill of material BM 001 0 11.07.13 1

2.0 Electrical wiring drawing EL-001 0 11.07.13 7

3.0 Schematic drawing SC-001 0 11.07.13 6

4.0 Datasheet for beacon CIL-GDR-DS-001 0 11.07.13 1


without the written permission of chemtrols

5.0 Datasheet for Hooter CIL-GDR-DS-002 0 11.07.13 1

6.0 Datasheet for Detector CIL-GDR-DS-003 0 11.07.13 1

7.0 SAT Proceedure SAT-001 0 11.07.13 1


CIL Data Sheet No. Sheets

DATA SHEET CIL-GDR-DS-001 Sh 1 of 1

141/142, Kundaim Indl.Est. Customer: M/S JSW

Kundaim, Goa 403 115


BEACON CIL JOB REF: AGX130004

Description Specification
This document is the property of Chemtrols Industries Ltd. and not to be copied or reproduced or exhibited to third parties without the written permission of Chemtrols

Sr. No.
I. GENERAL
1 Type Flashing(LED)
2 Make Baliga
3 Glass toughned
4 Material Aluninium LM6
5 Body color Light Grey
II. CERTIFICATIONS
1 IP protection IP65
2 Type of protection Flame proof EXD
3 Area classification zone 1

4 Gas groups Group IIA, II B

ELECTRICAL
III.
SPECIFICATIONS
1 Operating voltage 230 VAC
2 Wiring Stranded copper
3 Max cable size 3 x 2.5 sq mm
4 Wiring requirement 2 core
IV. TECHNICAL SUMMARY
1 Operating temperature -25 C to 55C
2 Lamp Colour Red

0 11.07.13 FOR APPROVAL AD MK AG


PREPARED REVIEWED
REV DATE DESCRIPTION APPROVED CIL
CIL CIL
CIL Data Sheet No. Sheets
DATA SHEET CIL-GDR-DS-002 Sh 1 of 1

141/142, Kundaim Indl.Est. Customer:M/S JSW

Kundaim, Goa 403 115


HOOTER CIL JOB REF: AGX130004
This document is the property of Chemtrols Industries Ltd. and not to be copied or reproduced or exhibited to third parties without the written permission of Chemtrols

Sr. No. Description Specification


1 Instrument Type Hooter
2 Make Flexpro/baliga/Prompt
3 Application For steel plant
4 Area Classification Zone1,Gas Group IIA,II B
Enclosure Material of
LM6
5 Construction
6 Operating Voltage 230 VAC
7 Body color Light Grey

0 11.07.13 FOR APPROVAL AD MK AG


PREPARED REVIEWED
REV DATE DESCRIPTION APPROVED CIL
CIL CIL
CIL Data Sheet No. Sheets

DATA SHEET CIL-GDR-DS-003 Sh 1 of 1

141/142, Kundaim Indl.Est. Customer: M/s.JSW

Kundaim, Goa 403 115


DETECTOR CIL JOB REF: AGX130004

Description Specification
This document is the property of Chemtrols Industries Ltd. and not to be copied or reproduced or exhibited to third parties without the written permission of Chemtrols

Sr. No.
1 Sensing element Electrochemical
2 Measuring range(CO) 0 - 500 PPM
3 Power supply 24 VDC
4 Consumption at 24 VDC
70 mA
Visual indications 3 Red LED 's for Alarm,yellow for fault& green for P.S
5
6 Display characteristics 4 Digits,7.5 mmhigh,7 segments
7 proportional analog output 4-20mA
8 relay outputs 3 relays with tension free changeover contact 24V- 1A
9 resolution +/ - 5% full scale
10 warm-up time 5 minutes

11 stabilization time <2 minutes

12 storage temperature - 25 Degc to 65 Deg c

13 Operating temperature -40C - +60C


14 Relative humidity 20 -90% RH
15 IP rating IP 65
16 enclosure material Aluminium
17 Dimension (approx) L. 130 H.180

18 orientation Detector shall be mounted sensor head downwards


19 Make: Sensitron
20 Model SMART 3G-D2

0 11.07.13 FOR APPROVAL AD MK AG


PREPARED REVIEWED
REV DATE DESCRIPTION APPROVED CIL
CIL CIL
Page 1 of 1

Chemtrols Industries Limited


SAT PROCEDURE
141/142, Kundaim Industrial Estate
Kundaim, Goa - 403 115 AD MK AG
E-mail: chemtrolsgoa@chemtrols.co.in PRPD. BY CHECKED BY APPRD. BY
CUSTOMER : : M/s.JSW DOC. NO. SAT-001
P.O. & DATE : : JSW-PRJ/P00021/CAP/C/9400001247DTD. 12.06.13
JOB TITLE : GAS DETECTION SYSTEM REV 0
CIL REF. : AGX130004 DATE 10.07.13
Sr.No. ACTIVITIES COMPLETED REMARKS

CO GAS DETECION SYSTEM.

1 Visual Check
1.1 Visual check of Gas detecion system Installation

1.2 Visual check for glanding & termination of cables (Incoming/Outgoing to Power JB , Detector,hooter & beacon ).

2 Utility Checking

2.1 Check for 24 vdc Supply at the Power JB side

3 Functional Check of the System

3.1 Power on instruments one by one.

3.2 Response Check of Each detector by passing calibration gas.

3.3 Check for 4 - 20 mA analog signals

3.4 Check for Digital contacts

3.5 Check for the Beacons & Hooters at alarm conditions.

3.6 Acknowledgement of Hooter & Beacon using Ack. Push button.

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