2176 Manual

高速吹袋機使用手冊
RESIN SUPER HIGH SPEED BLOWN FILM MACHINE

INSTRUCTION MANUAL
MADE IN TAIWAN
漢王塑膠機械有限公司
HAN KING PLASTIC MACHINERY CO.,LTD.
V: TYPE:
電壓: 380 機型: LES-2W-55-1700
HZ: NO: DATE:
頻率: 50 編號: 2176 日期: 12.2009
台灣省嘉義縣民雄鄉民雄工業區中正路56號
NO.56, CHONG CHENG ROAD, MING HSIUNG INDUSTRIAL ZONE,
MING HSIUNG VILLAGE, CHIA YI HSIEN, TAIWAN
TEL:(886-5)2133116.2133223.2133383 FAX:(886-5)2202960
E-mail:hanking.bfm@msa.hinet.net http://www.king-plus.com.tw
目次 Contents
重要說明 (Important Instructions) Page 00-01

第1章機械全圖 (Overall drawing of machine) Page 01-01
第2章安裝說明 (Instructions of installation) Page 02-01～08
第3章使用規範 (Rules for operation) Page 03-01
第4章安全說明 (Safety instructions) Page 04-01～03
第5章操作說明 (Operation instructions) Page 05-01～09
第6章維修與保養 (Reparation and maintenance) Page 06-01～05
第7章零件清冊 (Spare Parts list) Page 07-01～16-01
附件 ATTACHMENT
1.主系統迴路圖
Return Circuit Picture Of Main System.
2.溫度控制器說明書
Micro Processor Temperature Controller Instruction Manual.
3.安培錶、螺桿轉速錶說明書
Current Meter and Scrtw R.P.M Manual.
4.丹佛斯變頻器FC300說明書及光碟
Instructions manual and CD of Danfoss inverter FC300.
5.計數器說明書
Counter manual
PAGE 00-00
重要說明 Important Instructions
☆請將本手冊置於電器控制箱內,以便安全操作及維修保養.
Please keep the instructions manual in the electric control box for operation safety
and machine maintenance.
☆本手冊所載之說明及資料皆以機器實際出廠時為準,本公司有權隨時更改任何機型並不另
通知.
All instructions and informations in the manual are subject to the specification of
machine we delivered.Han King reserves the right to change models at any time
without prior notice.
☆本手冊是您機器之永久性的一部份,應妥善保存,直至機器報廢為止.
The manual should be kept well as permanent part with machine.
☆本手冊中,多處載有警告,注意,留意的標語,其符號及含意如下說明.
Please read the signals of "WARRING","ATTENTION" and "NOTE" in detail. Have attention
to these instructions and particular care taken for safety and preventation
of accident.
WARNING 警告
警告表示如果忽視警告事項可能造成嚴重傷害或死亡的危險.
This symbol is found in some operation area.Attention must
be paid for particular care taken！Otherwise it will cause
the fatal injury or grief bodily harm.
ATTENTION 注意
注意表示如果忽視注意事項可能造成人員受傷或機器受損的危險.
This attention symbol is found some operation area where
special attention is required to observe guidelines and
correct procedure to avoid damage and destruction to the
machine.
NOTE 留意
留意提供您一些資訊及建議使您能妥善使用機器.
The note symbol provides informations and suggestions for
proper handling of the machine.
PAGE 00-01
編號: 機型:
NO: 2176 TYPE: LES-2W-55-1700
註:溫控箱電源入電需現場施工
Remark：Power supply in temperature control
box must be carried out in locality.
B A
10
01:齒輪箱 Gear Box
02:螺桿裝置 Screw Device
03:機座 Foundation
05:吸料裝置 Hopper Loader
06:濾網 Filter
07:模頭 Die Head
08:旋轉模座 Rotary Die Seat
11
09:外部冷卻裝置 Air Cooling Device
10:引取裝置 Take-Up Unit-(Haul off Unit)
12
11:引取支架 Frame Of Take-Up Unit
12:安定環 Bubble Cage
13:捲取裝置 Winding Unit
15:分條開邊 Slitting Unit
16:廢料處理裝置 Discarded Material Vacuum Suck Device
21:電器控制箱 Electric Controlling Box
16
15
05
09
21
13 02
01
07
08
06
03
PAGE 01-01
第2章安裝說明 Instructions of Installation
☆本公司於機器拆裝前,皆於相互對應之螺絲結合面,貼上印有阿拉伯數字之標籤(如圖1);拆解後
之電線末端及固定於端子台上之電線,皆套上印有英文字母代號之標籤(如圖2),請依 2-1 "安裝
順序"依序安裝.
For machine assembling easily,the relative screws were labeled with numbers(such as
figure 1).The discharged cable wire and the fastening cable wire on terminal both
were labeled with letters (as figure 2). Please set-up as per the procedures of (2-1).
! WARNING 警告
螺絲結合 Screw Fastening:
請依本手冊第7章之零件清冊選用適當之螺絲,以免影響機械結構,造成坍塌等嚴
重後果,導致人員傷亡的危險.鎖入結合件之牙長最少須為螺絲直徑之1.5倍(如圖
3).務必配合彈簧墊圈使用.
Please select proper screws from the "parts list" of chapter 7.
Improper screws will affect machine structure and result in machine
toppled down to injure operators.The length of screw plug should be
at least 1.5 times to the diameter of screw(such as figure 3).Please
make sure to integrate spring washer into it.
! WARNING 警告
電纜配線 Cable Wires:
應由熟練之電機工程師來施工,送電前應再仔細查核有無誤接,務必接駁地線,請
配合本手冊附件之電器系統迴路圖安裝.
An expert of electronic engineers is necessary for setting up. Please
check no mistake on wire connection, also make sure to grounding wire
before power is sending input. Please set-up in accordance with the
electric circuit system in the manual.
! WARNING 警告
起重與搬運 Hoist and Lifting:
執行起重與搬運之人員需有合格之執照.起重機與堆高機之規格需5噸以上.使用
CHOKER法(如圖4)吊運組裝物.使用多元酯纖維(POLYESTER)吊索,其規格為2"寬,
2.5~3公尺長,以上述方法吊運之工作負載為1300kgf以上,保證負載之安全係數至
少為工作負載之7倍.本公司不提供上述起重附件,安裝機器請洽領有合法執照之
搬運公司.
The operator of hoist and forklift should be authorized and trainded
personnel.The weight loading of hoist and forklift should be more than
5 tons.The hoist rope is made of polyester and its size 2" in width
2.5~3M in length.Ropework of choker method(as figure 4)is utilized to
hoist machine hardware.The loading weight can reach to over 1300kg by
above methods.It guarantee lodading safety modulus to be 7 times of
working loading at least.Our company do not provide hoist accessory
for setting,please request an authorized hoist company.
PAGE 02-01
第2章安裝說明 Instructions of installation
ATTENTION 注意
起重與搬運 Hoist and Lifting:
若限於廠房高度不足以致無法使用吊車安裝,可改用堆高機來安裝,因其技術困難
度較高,更應注意周遭安全.
Forklift can be used to instead of crane or hoist to install machine
in case the height of factory building is not allowed.Please take care
for safety and preventation of accident with the operation of forklift
2-1 安裝順序 Installation Procedures:

1.如圖5,6,先組立立柱,橫樑.
Figure 5,6,Assemble pillar and beam first.
2.如圖7,8,將引取機吊起,先結合安定環再與立柱結合.
Figure 7,8,Hoist Take-Up unit,assemble bubble cage with pillar first and assemble
with Take-Up unit then.
3.如圖9,將模頭及押出機定位.
Figure 9,Orientation for die and extruder.
4.安裝捲取機.(如機械全圖)
Assemble winding unit(refer to machine overall drawing)
5.其它雜項安裝,請依零件上貼附之標籤碼如圖1成對組合.
The other settings,please refer to the labeled parts(such as Figure 1)to insert
incorporation in pairs.
>1.5D
01 01
FIGURE (圖) 1 FIGURE (圖) 3
FIGURE (圖) 2 FIGURE (圖) 4
PAGE 02-02
FIGURE (圖) 5
PAGE 02-03
FIGURE (圖) 6
PAGE 02-04
FIGURE (圖) 7
PAGE 02-05
FIGURE (圖) 8
PAGE 02-06
2.2 安裝後之校正 The calibration after installing machine

2.3.1 引取機的校正 Calibration of Take-up unit：
如圖十,取液位式水平校正規置於引取機之鏡面輪上,然後調整基礎螺絲(圖A),使引取
機保持在水平狀態.
As Figure 10,setting a level calibrator on mirror-roller.In the meantime,
adjust the foundation screw(Figure A)to keep a level position.
2.3.2 押出機的校正 Calibration of Extruder:

如圖十一,將繫有鉛錘之尼龍繩穿過引取機之鏡面輪與橡膠輪之間,使其鉛錘下墜至模頭
上方之吊模用螺孔處,距離約20~30mm處,繩子綁好後,先量測繩子是否在鏡面輪寬度中
間,然後目視鉛錘是否在模頭吊孔中央,如未對正中央,請以鐵鍬移動押機直至對正中
心為止.
As Figure 11,a nylon string with plumb which crosses through mirror roller
and rubber roller,the plumb is dropped down to the loop of upper die.After
the string is tied,please check if the string is correct on the center of
mirror roller and the plumb is hung down the central loop of upper die.It's
available to move extruder for plumb hung down the central loop exactly.
2.3.3 捲取機的校正 Calibration of Winding Unit:

依第1章機械全圖標示之座標位置定位,同樣取水平校正規置於捲取輪上,如未保持水平
則調整其基處螺栓,直至保持水平為止.
An orientation of winding unit according to overall drawing of the machine
in Chapter 1,and setting a level calibrator on the roller of winding.Please
adjust the foundation screw in case the level position is not kept well.
PAGE 02-07
鏡面輪
Mirror Roller
橡膠輪
液位水平校正規 Rubber Roller
Liquid Type Horizontal Calibrator
鉛錘
Plummet
FIGURE (圖) 10
基礎螺絲
Foundation Screw
A
FIGURE (圖) A
FIGURE (圖) 11
PAGE 02-08
第3章使用規範 Rules for operation
ATTENTION 注意
請遵守本章內容之規定,以確保機器可以延長使用年限,並發揮最有效率及最高品
質之產量,同時也可以避免使用者受傷的危險.
Please follow and obey the instructions to keep long lifespan of
machine and to avoid operator from injury by working efficiency.
3.1 使用原料 Applicable for the material:

☆ 本機器押出機限定使用LDPE/LLDPE/MLLDPE/masterbatch塑膠原料,其它原料不在建議使用範圍內.
LDPE/LLDPE/MLLDPE/masterbatch are suggested to be used,other materials are not
proposed in the application.
3.2 操作極限 Restriction in operation:

☆ 本機器可以生產之最大成品寬度為1600mm.最大捲取速度為60m/min,嚴禁變更,調整任
何電器設備,或改變皮帶輪等任何足以提升轉速之機構.
The maximum width of film in production is 1600mm,and the maximum speed of winding
60m/min,That's prohibited to modify electronic equipment and belt pulley to
upgrade speed of RPM.
☆ 捲取用之紙管內徑為直徑76,外徑最大為直徑105.製品最大捲徑直徑800mm.捲取氣壓軸最大荷
重1200kg.
The paper core on winding shaft, it's inner dia.：Φ76mm and outer dia.：Max.Φ105mm
The maximum diameter of finished reel film：Φ800mm and maximum loading
weight of winding shaft：1200kg.
☆ 操作溫度:LDPE約190°C,不可將溫度設定於230°C以上,以免液化噴出,或碳化堵塞.
Operation temperature：LDPE-about 190°C.Don't set temperature above 230°C to avoid
material liquefied and erupted or carbonized block.
3.3 操作環境 Operation Environment:

☆ 由於部份電機設備的限制,依據法規IEC 34.1及EN60204-1 4.4.4之規定,本機限用於海平面以
上1000公尺以內之環境使用,周遭溫度+5°C以上,+40°C以下.
The machine is subject to the rules of IEC 34.1,EN60204-1 4.4.4 and electronic
equipment limits.It's limited to be used above sea level and under the height of
1000M at the ambient temperature 5°C~40°C.
☆ 本公司所保證之每小時最高產量係基於室溫+32°C以下所做的承諾,當超過+32°C時,由於冷卻
效率不足,可能降低每小時之產量.
The max.productivity in guarantee must be in the condition under ambient
temperature 32°C.The cooling efficiency will downgrade and affect the productivity
at the ambient temperature exceeding 32°C.
☆ 本機器不可設置於油氣過濃,或瓦斯管路附近,以及任何足以引起塵爆危險的場所.
It's prohibited to install machine nearby gas or any place that damage and
destruction may occur.
PAGE 03-01
第4章安全說明 Safety instructions
WARNING 警告
請遵守本章內容之規定,以避免人員遭致意外或置身於危險地帶.請參考本章圖1
危險地帶示意圖之 ,以便於檢索安全說明中所提到之危險位置.
Please obey the instructions and observe the warning symbol at the
machine marking areas of danger as figure 1 to prevent accidents and
fatal injury.
1.非經專業訓練之人員,不得擔任本機器之操作員.
The untrained personnel is not allowed to operate the machine.
2.本機器剛開始運轉時須2人以上協同操作,待運轉正常,始可留下1人操作.
In the beginning of machine running, it needs 2 operators and when the
machine running stable , it's permit for only one operator to control.
3.本機器模頭部位(如圖1 )之電熱片為裸露裝置,表面溫度極高,操作上應避免碰觸,如須調整厚
薄(模頭間隙),應戴上手套以免燙傷.
Heaters on die(as Figure 1 warning sign) is uncovered with high temperature,
please be sure to wear gloves to adjust die gap due to high heating temperature.
4.夾輪部位有2處,如圖2 所示,操作上應避免手指伸入其中導致危險.
There are two danger areas at nip rollers(as Figure 2 warning symbol),please keep
hands away from these areas during operation.
5.非具電器方面之專業人員,嚴禁開啟電氣箱護蓋.
It's prohibited for an untrained electric personnel to open the protective cover of
of electrical control box.
6.除非需要維修,任何時候不可拆下護罩.
Do not take apart the protective cover except repair and maintenance.
7.更換或檢修皮帶鏈條時.應確實將主電源斷電.
Please be sure to switch off power before replacing the belt and chain.
8.不可將溫度控器設定於230°c以上之高溫,以避免塑化原料成為液狀,並至模嘴噴出.
Do not set the temperature above 230°C on controller to avoid plastic material
liquefied and erupted from die-gap.
9.捲取物直徑不可超過800mm,以免導致與機器干涉之危險.
The diameter of finished reel film should not exceed 800mm to avoid the danger
of conflict with machine.
PAGE 04-01
12.捲取物重量不可超過1200kg,以免導致氣捲軸吊起時斷裂之危險.
The weight of finished reel film should not exceed 1200kg to avoid winding shaft
breaking down.
PAGE 04-02
FIGURE (圖)
危險地帶示意圖 Dangerous area diagram
PAGE 04-03
第5章操作說明 Operation instructions
5.1 電控箱操作盤面說明 Operation Panel Description on Electric Control Box
5.1.1 溫度控制箱-操作面板說明 Temperature Control Box- Operation Panel Description

35
03 02 01 28 23 EXTRUDER CURRENT(MAX.90A)
外部參考設計參考資料外部參考
電氣壓克力英文壓克力
設計參考資料
緊急停止
電氣壓克力英文壓克力電源燈
08
29 24 LINE SPEED METER(MAX.60m/min) EXTRUDER SCREW RPM(MAX.137RPM)
06 06 06 外部參考
外部參考設計參考資料電氣壓克力英文壓克力電熱異常
設計參考資料電氣壓克力英文壓克力急停指示
19 09
25 SPEED ADJUSTMENT SPEED ADJUSTMENT
07 07 07 外部參考設計參考資料電氣壓克力英文壓克力馬達異常

20 10
05 04 30 外部參考
26
設計參考資料外部參考
21
設計參考資料
異常警報
外部參考
設計參考資料
15
旋轉模頭馬達
外部參考
設計參考資料
引取機
外部參考
11
設計參考資料
外部冷卻風鼓
電氣壓克力英文壓克力押出機
31 外部參考
27
設計參考資料外部參考
22
設計參考資料
警報開關
外部參考
設計參考資料
16
旋轉模頭馬達
外部參考
設計參考資料
引取機
外部參考
12
設計參考資料
外部冷卻風鼓
電氣壓克力英文壓克力押出機
06 06
17 外部參考
13 設計參考資料外部參考
設計參考資料
安定環上昇
電氣壓克力英文壓克力安定環放大
07 07
18 外部參考
14 設計參考資料外部參考
設計參考資料
安定環下降
電氣壓克力英文壓克力安定環縮小
5.1.2 旋轉模控制箱操作盤面說明 Rotary Die Control Box- Operation Panel Description
32 06 06 06 33 34
07 07 07
PAGE 05-01
01.輸料管電熱-1
Cylinder (barrel) heater-1 zone
04.濾網電熱-4
Screen (Filter) heater-4 zone
05.旋轉模座電熱-5
Rotary die heater-5 zone
06.上述各點之溫度控制器,請詳閱"微電腦程序溫度控制器(MICRO PROCESSOR TEM-PERATURE
CONTROLLER)"使用說明書.
The temperature controller of above heating zones,please refer to the instruction
manul in "Temperature controller of microcomputer procedure".
07.上述各溫度控制點之"ON-OFF"開關.
"ON-OFF" switches for the heating zone.
08.押出機電流錶
Electricity meter for extruder.
*電流過高可能原料溶融度不足(加溫或保溫時間不足)或濾網阻塞或有異物伴隨原料進入輸料筒
內，長期處在高電流(正常操作電流以上)負載，會減低螺旋桿之壽命。
Overhigh electricity will be caused by material melted uncompleted(insufficient
heating time),and filter screen stopped or impurities mixed with material into
barrel.It will shorten screw's lifespan under overhigh electricity with long time.
09.押出機螺桿轉速錶
RPM meter of screw in extruder.
10.押出機速度調整
The adjustment on speed of screw in extruder.
11.押出機啟動
Extruder "ON"-start up.
12.押出機停止
Extruder "OFF"-stop running.
13.定定環放大
Bubble cage enlargement
14.安定環縮小
Bubble cage shrinkage
15.外冷卻送風機啟動
The blower for outer cooling "ON"-switch on.
16.外冷卻送風機停止
The blower for outer cooling "OFF"-switch off.
17.安定環上昇
Bubble cage up
18.安定環下降
Bubble cage down
PAGE 05-02
19.線速錶
Line speed meter.
20.引取輪速度調整
The adjustment on speed of take-up.
21.引取輪啟動
Haul off roller "ON"-start up.
22.引取輪停止
Haul off roller "OFF"-stop running.
23.電源燈 - 外部電力駁入時燈亮
The power lamp lights up as power supply.
24.電熱異常燈 - 燈亮表示有故障之電熱片.
The abnormal lamp(communication with heater)-Flashing indicates abnormal function
of heater.
25.馬達異常燈 - 燈亮表示有故障之馬達.
The abnormal lamp(communication with motor)-Flashing indicates abnormal function
of motor.
26.旋轉模座-運轉
Rotary die motor "ON"
27.旋轉模座-停止
Rotary die motor "OFF"
28.緊急停止開關(EM. STOP)：按押此開關會造成全線停止，為非常緊急狀況使用
Emergency stop switch：machine stop completely when press the button,used at
emergency only.
29.急停指示燈
EM. stop lamp.
30.蜂鳴器:當有異常狀況發生時警報.
Alarm sounds：The abnormal status is taking place.
31.異常警報開關："ON/OFF"開關
Abnormal alarm switch:"ON/OFF" switch.
32.模頭電熱-1
Die heater-1 zone
33.模頭電熱-2
Die heater-2 zone
34.模頭電熱-3
Die heater-3 zone
35.換網指示燈
Filter change indicator
PAGE 05-03
5.1.2 捲取設備-電控箱操作說明 Winding Unit- Operation Panel Description
A捲取箱 WINDER A Control Panel Box
07 09
01 03 05 SPEED TRIMMER COUNTER
外部參考設計參考資料電氣壓克力英文壓克力廢料風鼓
12
02 04 06 08 10
TORQUE ADJUSTMENT
11
外部參考設計參考資料電氣壓克力英文壓克力廢料風鼓
01.廢料風鼓：開
Blower of Waste Trimming：ON
02.廢料風鼓：關
Blower of Waste Trimming：Off
03.張力輪：開
Tension roller：ON
04.張力輪：關
Tension roller：OFF
05.捲取輪：開
Winding Roller :ON
06.捲取輪：關
Winding Roller：OFF
07.連動倍律設定:用來調整"捲取輪"的速度關係，將二個控制單元的速度控制器與引取輪的速度
控制器連線起來，改由操控箱的引取輪的速度設鈕所控制。
Setting for synchro working:The adjustment on speed between winder rollers and
take-up rollers.Press the speed trimmer button on control box to link the SYNCHRO
relative speed of winder and take-up unit.
08.馬達轉矩設定
Motor torque setting.
09.計數器
Meters Count
10.警報停止按鈕:計數器設定值到達時，警報停止.
Alarm to zero set:When the counter reaches to the setting value,
an alarm will warn and push this button to zeroize.
11.計數器開關:"OFF" 時停止計數.
Switch of Meters Count :"OFF"- stop counting.
12.張力輪馬達轉矩設定
Setting Torque Motor of Tension Roller.
PAGE 05-04
5.1.2 捲取設備-電控箱操作說明 Winding Unit- Operation Panel Description
B捲取箱 WINDER B Control Box
03 05
01 SPEED TRIMMER COUNTER
02 04 06
TORQUE ADJUSTMENT
07
01.捲取輪：開
Winding roller：ON
02.捲取輪：關
Winding roller：OFF
03.連動倍律設定:用來調整"捲取輪"的速度關係，將二個控制單元的速度控制器與引取輪的速度
控制器連線起來，改由操控箱的引取輪的速度設鈕所控制。
Setting for synchro working:The adjustment on speed between winder rollers and
take-up rollers.Press the speed trimmer button on control box to link SYNCHRO
relative speed of winder and take-up unit.
04.馬達轉矩設定
Setting Torque Motor.
05.計數器
Meters Count
06.警報停止按鈕:計數器設定值到達時，警報停止.
Alarm to zero set: When the counter reaches to the setting value,
an alarm will warn, push this button to zeroize
07.計數器開關:"OFF" 時停止計數.
Switch of Meters Counter:"OFF" stop counting.
PAGE 05-05
5.2 操作程序 Operating procedure
5.2.1 加溫 Heating
依原料之特性,先設定加工溫度,然後打開各點溫度開關,加溫時間約3~4小時.
Please set the processing temperature according to different material
properties,and switch on each heating zone then.The heating time is around
3~4 hours.
5.2.2 送風:(如圖1) Air providing ：(as Figure 1)

☆自空氣壓縮機接空氣至右後主柱之三點組合上.
Supply air from air compressor(air pump) to the Air Unit.
☆自三點組合接空氣至模頭上.
Supply air from the Air Unit to die head. 3點組合
Air Unit
空氣壓縮機
Air pump
客戶自備
Buyer's Facility
FIGURE (圖) 1
5.2.3 送水 The supply of water：
將入水管及排水管分別插入冷卻油管及輸料筒的接頭上(如圖2).待開始進料生產時,將冷卻
水打開水量不需太大,只要達到冷卻效果即可.
Please insert the drain pipe into the joint of hopper and supply pipe
into the oil cooling pipe(as Figure 2).Please turn on cooling water properly as
material feeding processing start. It just to reach cooling effect and no need
large of water.
至輸 pper
料管
輸出t to Ho
u
輸料管
Outp
水塔 Hopper
Cooling Tower
直徑218*230CM
Diameter 218*230CM
客戶自備 er
To Cooling tower
Buyer's Facility Cool

Oil-
卻器
油冷
至冷卻水塔
一般的溫度水循環PT3/8
Regular Temperature
Water Circulation PT3/8
A 視圖 View
FIGURE (圖) 2
齒輪箱上視圖 Up-Vision of Gear Box
PAGE 05-06
5.2.4 準備紙管 Prepare paper core
將紙管置於預備軸位置(如圖3),紙管上並繞上高黏性膠帶,有黏性的一面朝上.
Put paper core into pre-winding shaft(as Figure 3). Binding sticky tape on paper
core but sticky part opposing to paper core.
預備軸膠帶
Pre-winding shaft View(視圖) A Tape
VIEW (視圖) A
FIGURE (圖) 3
5.2.5 穿袋 Bubble forms initially
參考機械全圖之穿袋法.在正式生產前預先將-LDPE(低密度)之塑膠膜(袋)按其繞行路徑繞
至模頭上方.等待原料自模頭擠出時黏附其上,並拉入捲取機完成捲取之用.
When material flows out from die gap and prepare the LDPE waste bubble film upper
of DIE head to form a leading path, the LDPE waste bubble film should go through
guide roller and winding roller beforehand. Stick the waste bubble film with the
new bubble flows out from die gap and it will form a bubble after inflation.
5.2.6 啟動外部冷卻送風機 Start up the outer cooling blower

參閱溫控箱操作面板,啟動外部冷卻送風機.
Please refer to the control panel of temperature control box,and start up the
outer cooling blower.
5.2.7 啟動引取機 Start up take-up device

參閱溫控箱操作面板,啟動引取機.
Please refer to the control panel of temperature control box,and start up the
take-up device.
5.2.8 開始生產 Start to production
打開押出機馬達,將馬達轉速調至 5 HZ.從齒輪箱後方透過壓克力鏡觀看大齒輪的運轉方向
是否為逆時針方向,潤滑油是否正常,如是,則開啟進料閥門,並將轉速提升至 20 HZ左右(注
意押出機驅動馬達電流是否超載),接至模頭之進氣閥門略開,待原料自模頭擠出時,將其
膠膜拉至上方捏扁,(須戴手套以免燙傷),並黏附於先前準備之低密度膠膜上,將膠
膜緩緩上拉,當捏扁處通過引取機夾輪時,關閉此處夾輪,(操作開關在右前立柱上,貼有如圖
4之標籤),捏扁處進入捲取機前,將其割斷並穿過引入夾輪,關上夾輪(如圖5),再穿過展開輪
和捲取輪(參考機械全圖穿袋法).然後放下預備軸,把袋子黏上,再將袋子割斷,此時即完成
初步之生產工作.
Switch on extruder motor and adjust rpm to be 5HZ.Please view through the acrylic
mirror at backside of gear box to inspect whether gear runs in anti-clockwise and
grease in normal or not.Please proceed to switch on material feed valve and speed
up rpm to be 20HZ(Please note the electricity in driving motor no overloading.) A
little bit open the valve of air input which connect to die head,please pull up
the bubble which blows up from die gap and stick it with the leading bubble which
is got ready beforehand.(Please be sure to wear gloves at the operation of
PAGE 05-07
sticking new blowing bubble with leading bubble by hands.) When bubble blows up
and going through nip rollers(Take-up device),please pinch up nip roller after
the film going and running well. (The switch is set on pillar,as the label of figure 4).
As figure 5, the film going through the tension roller of winder.
The film goes through spreaded roller and winding roller thereafter. Please
cut off film and make film runs through the pre-winding shaft.
At the moment,the initial procession is finalized.
Haul off
Nip Roller
Pinch
Open
FIGURE (圖) 4
Tension Roller
Pinch
Open
FIGURE (圖) 5
PAGE 05-08
5.2.9 外部冷卻風量調整 Adjustment for External Cooling Air

如圖6所示,風量太大,氣泡下墜,風量太小氣泡上升.如果氣泡太高,加大風量直到氣泡抖動
不穩,仍無法降低氣泡,則須考慮降低押出量.
As Figure 6,bubble falling-down as too much air pressure; bubble raiseing-up
as too small air pressure.If bubble runs overhigh,please increase air pressure
until the bubble a little bit swaying.If it cann't be improved by increasing
air pressure,please reduce extruding output.
風量太大風量適中風量太小
Too much air pressure Proper air pressure Too small air pressure
FIGURE (圖) 6
PAGE 05-09
第6章維修與保養 Reparation and maintenance
! WARNING 警告
電器維修應由電器專業人員負責執行.為確保機器長時間高信賴性運轉,客戶應
每6個月進行預防保養.保養時,必須將所有電源切離,始可進行.
The maintenance and inspection of electrical equipments must be only
carried out by authorized and trained personnel.Periodic maintenance
should be proceeded every half year to keep a reliable machine
working.Please be sure to turn off the power before maintenance.
! WARNING 警告
機械維修應由機械專業人員負責執行.為確保機器長時間高信賴性運轉,客戶應每
個月進行預防保養.保養時,機器必須處於停止狀態,必要時,切離電源及風壓,始
可進行.
The maintenance and inspection of machine must be only carried out by
authorized and trained personnel.Periodic maintenance should be
proceeded every month to keep a reliable machine working.Please be
sure to turn off the power before maintenance.
6.1 定期保養項目 The items of periodic maintenance
6.1.1 電器控制箱的保養 Electrical control box：

☆保持控制器及其零組件機板,散熱片之清潔.
To keep clear on controller,components and radiator.
☆檢查散熱系統及冷卻風散是否正常.
Please check air fan cooling system and radiator system work normaly.
☆外部端子,連接器及其週邊螺絲是否鎖緊,牢靠.
The fixing bolts,connector and external terminal must be checked to ensure they
are fitted tight.
☆依附件各項手冊中,敘述之保養部分進行保養.
Please proceed maintenance referring to the attached Electrical Manual.
6.1.2 機械的保養 Machine maintenance

☆押出機齒輪箱應經常檢查油浴是否正常.
The lubricant in gear box must be checked to be normal.
☆新機連續運轉2星期後應更換機油.
The lubricant must be replaced after 2 weeks at machine working.
☆請使用台灣國光牌特級錠子油,油品規格:R68,或Mobile 626#或同等級可耐25HP(馬力)以上
,油浴溫度5~40°C之潤滑油.或美孚齒輪油600系列符合以下並規格: 626齒輪油.或ISO 220
齒輪油.
PAGE 06-01
Please use the lubricant grade "R68(CPC Circulation Oil)or Mobile #626 or the same
grade oil which must stand the temperature of 5~40°C and can stand the horsepower
over 25HP. Mobile oil 600 Series: #626 gear oil or ISO 220 gear oil acceptable.
☆潤滑油使用一段時間後,黏度如明顯增加,即應更換潤滑油.
The lubricant must be replaced when it becomes sticky after a period of time.
☆押出機濾網的更換:如圖1依序拆解,拆解前將輸料筒內的原料全部押出,拆換濾網應避免燙
傷.
The replacement of screen filter in extruder as figure(1).Please extruding all of
material in cylinder (barrel) before replacement.Please safeguard hands from
severe burns.
☆更換模頭之外模:如圖2依序拆解,拆解前將輸料筒內的原料全部押出,拆換模頭應避免燙傷.
使用起重吊具應注意不可超出安全負載.
The replacement of outer die as figure(2).Please extruding all of material in
cylinder (barrel) before replacement.Please safeguard hands from severe burns.
Please note the lifting tool must not be overloaded.
☆各處鏈條,齒輪,調整螺絲應定期塗抹油酯.
All chains,gears and adjuster screws must be greased periodically.
☆押出機驅動皮帶,各處鏈條應定期檢查,注意有無鬆弛打滑.
All chains and driving belt in extruder must be checked periodically to prevent
loosening.
PAGE 06-02
Hoist air ring

1.吊起風環
2.鬆開螺絲,脫離風環底盤連結.
Loosen screw and take apart the
connection of air ring chassis.
1.鬆開螺絲,脫離冷卻風環連結.
Loosen screw and take apart the
connection of cooling air ring. 3.鬆開調整螺絲與結合螺絲
Loosen screw-adjustment
and screw-combination.
5.鎖上M8環首螺絲
Lock M8 bolt
4.鬆開調整螺絲
Loosen screw-adjustment.
Hoist the Die
6.吊起模頭
*注意* 旋轉模座每個月添加油潤滑1次

"Attention"- For the rotary die seat,
please add lubricant oil once each month.
FIGURE (圖) 1
FIGURE (圖) 2
PAGE 06-03
6.2 異常維修 Reparation for abnormal fault
6.2.1 異常狀況及排除 Solution for abnormal conditions

異常狀況原因排除對策
Abnormal Conditions Cause of defect Solution
溫度控制操作面板上 1.打開電氣控制箱,查看熱保護器跳脫點,按壓R
之"馬達異常"燈亮. 鍵復歸.
Flashing lamp of Please check the skip-defect of heating
"MOTOR ABNORMAL" on protector in electric box,and push "R"
Control Panel of button to return normal.
Electric Box 2.配合溫度控制箱電器系統迴路圖查驗故障馬
達位置.
Please check motor faults position with
refering to electric circuit.
3.檢討過載原因.
Please review the caused reason of
motor overloading.
溫度控制操作面板上各溫度控制點中有電熱 1.對照各溫控點所載之電流與控制箱上各溫控
之"電熱異常"燈亮. 片故障. 點之電流有無差異,不吻合者即為故障點.
Flashing lamp of Some heaters fault in Please check the electricity on control
"HEATER ABNORMAL"on the temperature zones. panel according to each temperatur zone
Control Panel of The discrepancy to cause the fault.
Electric Box
2.備品中,各有一件相異規格之電熱片.
All of the heaters with different
specification will be attachment.
溫度升高20°C以上,無 1.溫度針異常. 1.更換溫度針.
法控制. Thermometer fault Thermometer must be replaced.
Out of control as 2.溫度控制錶異常. 2.更換溫度控制錶.
temperature speedup Temperature control Temperature control meter must be
to above 20°C. meter fault replaced.
押出機馬達電流太高. 1.加溫時間太短. 1.延長加溫時間再開機.
Overhigh Heating time is Please extend heating time before
electricity of insufficient. starting up machine.
extruder motor. 2.濾網堵塞. 2.更換濾網.
Impurities block up Filter must be replaced.
the filter.
3.原料設定溫度太低. 3.適當的將溫度調高.
The setting The setting temperature for melt
temperature too low material must be adjusted higher
for melt material. properly.
不出料. 1.進料閥門未開. 1.打開進料閥門.
Material could not The switch of feed Switch on the feed valve.
extruded out. valve for material
is not turned on.
2.螺桿斷裂或螺桿牙嶺 2.更換螺桿.
磨耗嚴重. Screw must be replaced.
Screw is broken or
worn badly.
PAGE 06-04
異常狀況原因排除對策
Abnormal Conditions Cause of defect Solution
產量降低. 1.螺桿磨耗. 1.更換螺桿.
Productivity Screw is worn badly. Screw must be replaced.
decreasing 2.溫度太高或太低. 2.檢查溫度控制錶,溫度針,電熱片,或押出機下
Temperature is 方散熱送風機異常.
overhigh or too low. Please check temperature control meter,
3.押出機驅動皮帶太鬆 thermometer,heater and air blower
打滑. beside extruder.
The driving belt in 3.調整皮帶之張力.
extruder is loose Adjustment on belt tension.
to slip.
4.押出機進料時，齒輪箱 4.先關進料閥門,將殘料押出再通水,重新開機.
的冷卻水未打開. Switch off feed valve,extrude out all
The cooling water of discarded material,and check water
in gear box is not supplied in gear box,and re-start up
supplied as material machine then.
feeding in extruder.
變頻器跳脫. 不明 1.查看變頻器LED螢幕顯示之異常訊息.
Inverter faults. Unknown Please check the abnormal message
display on the LED screen.
2.查閱變頻器使用說明書尋找處理對策.
Please refer to instruction manual of
inverter and look for solution.
幫浦過載. 1.打開電氣控制箱,查看熱保護器跳脫點,按壓R
Pump faults in 鍵復歸.
overloading. Please check the skip-defect of heating
protector in elextric box,and push "R"
button to return normal.
2.配合押出機箱電器系統迴路圖查驗故障馬達
位置.
Please check motor faults position with
refering to electric circuit.
3.檢討過載原因.
Please review the caused reason of
motor overloading.
PAGE 06-05
第7章零件清冊 Parts list
單元順序區別 Facility table list of contents:
01:齒輪箱 Gear Box

02:螺桿裝置 Screw Device
03:機座 Foundation
05:吸料裝置 Hopper Loader
06:濾網 Filter
07:模頭 Die Head
08:旋轉模座 Rotary Die Seat
09:外部冷卻裝置 Air Cooling Device
10:引取裝置 Take-up Unit(Haul off Unit)
11:引取支架 Frame Of Take-up Unit
12:安定環 Bubble Cage
13:捲取裝置 Winding Unit
15:分條開邊 Slitting Unit
16:廢料處理裝置 Discarded Material Vacuum Suck Device
PAGE 07-01
7.1 組立單元 (Assemblage Unit):齒輪箱 (Gear Box)
型別 (Type):GB-606-55S
型別號碼 (Type No):101013001-2166
101
115
02
01
118
117
102
103
03
04
09 05
119
120
105
106
107
108
06
109
110
111
112
121
10
122
07
113
08
註 1:有標示"*"者,表示客戶未選購該零件.
Note 1: Parts with mark "*" means that they were not purchased by buyer.
PAGE 07-01-01
7.1 組立單元 (Assemblage Unit):齒輪箱 (Gear Box)
型別 (Type):GB-606-55S
型別號碼 (Type No):101013001-2166
124
116
125
126
127
131
132
128
129
133
134
135
136
130
Note 1: Parts with mark "*" means that they were not purchased by buyer.
PAGE 07-01-02
第7章零件清冊 Chapter 7-Parts List
製造部品 (Produced Parts List)
組立單元 (Assemblage Unit): 齒輪箱 (Gear Box)
型別 (Type): GB-606-55S 型別號碼 (Type No): 101013001-2166
NO. 圖號 Detail Drawing NO. 零件名稱 Iten Qty
01 101005012 齒輪箱 Gear Box 1

02 101001150 壓克力鏡片 Acrylic Plate 1
03 101005141 齒輪 Gear 1
04 101005130 套環 Ferrule 1
05 101005040 端蓋 Extremity Fitting 1
06-2 101013910 主軸 Main shaft 1
07 101005072 入力軸 Input shaft 1
Note1:Parts with a mark "*"means they were not purchasd by buyer.
註 2:零件如有差異者,以實際出廠組裝為準.
Note2:Standard parts are subject to assmbled parts as actuality in case they are different from parts list.
PAGE 01 of 03
市販部品 (Bough Parts List)
NO. 規格 Specification 零件名稱 Iten Qty
101 AB-03(3/8") 空氣濾清器 Air Filter 1
102 A-5-Φ6 A型配油器 A-Type Oiler 1
103 Φ6 鋁管 Aluminum Pipe 現合
104 Blank
105 6314 軸承 Bearing 1
106 AN15 軸承用螺帽 Nut for Bearing 1
107 AW15 軸承用螺帽墊圈 Washer for Bearing 1
108 20*12*L54 (雙頭圓) 平行鍵 Sliding Batten 1
109 60.82.12 油封 Oil Seal 1
110 AN14 軸承用螺帽 Nut for Bearing 1
111 AW14 軸承用螺帽墊圈 Washer for Bearing 1
113 55.78.12 油封 Oil Seal 1
114 Blank
115 PT1/4*Φ6 銅直接頭 Copper Joint 1
116 PT1/4*3/8HT油接*45度接頭 Orthograqhic Joint 2
117 G200 O型環 O-Type Ring 1
118 29420 SKF 軸承 Bearing 1
120 90.115.13 油封 Oil Seal 1
121 TOP-12A 給油幫浦 Oil-Feeding Pump 1
122 22308 SKF 軸承 Bearing 1
123 Blank
124 10#*100L 斜銷 Pin 4
125 PT1/4*60L 雙頭牙管 Double Screw Thread Pipe 1
PAGE 02 of 03
126 PT1/4*PT1/4 調整濾油網 Adjustable Oil-Filter 1

127 PT 1/4*3/8 PT (90度) 油接頭 Oil Connector 2
128 3/8"*R1+高壓接頭* L 油管 Oil Pipe 1
131 油鏡 Oil Perspective 1
132 1/2內外牙+塞頭1/2 管子接頭 Pipe Joint 1組
133 PT 1/4*3/8 PT (直) 油接頭 Oil Connector 1
134 60L*3/4牙口冷卻器 Coolers 1
135 PT 3/4*3/8 PT (直) 油接頭 Oil Connector 2
136 PT 3/4*5/8 插心 (直) 鐵風口 Iron Plug 2
PAGE 03 of 03
第7章零件清冊 Chapter 7- Parts List
7.2 組立單元 (Assemblage Unit): 螺旋桿裝置 (Screw)
型別 (Type): SC-5530S
型別號碼 (Type No):102023002-2166
水冷卻裝置的使用是否加裝過濾器
由客戶自行判斷當地水質的好與壞
是否會影響水冷卻裝置:
1.使用期限長短
2.造成水垢的阻塞
If the water cooling facility

equips with the filter, it
depends on the water purity at
local. The impurity water will
effect the lifespan,also cause
impurity block.
Note 1:Parts with a mark"*"means they were not purchased by buyer.
漢王塑膠機械有限公司 Page 07-02-01
組立單元 (Assemblage Unit): 螺旋桿裝置 (Screw)
型別 (Type): SC-5530S 型別號碼 (Type No): 102023002-2166
01 Blank 1
02 Blank 1
03 102023171 螺旋桿 SCREW 1
04 散熱片 Radiate Sheet 7
102023080
05 102023122 輸料筒 Cylinder 1
06 102023140 耐磨套環 Wearproof Ferrule 1
07 102023054 膛線輸料筒 HOPPER 1
08 102023181 襯套 Bushing 1
09 102023063 接頭 Connector 1
10 102023161 塞頭 Tap 1
PAGE 01 of 02
組立單元 (Assemblage Unit): 螺旋桿裝置 (Screw)
型別 (Type): SC-5530S 型別號碼 (Type No): 102023002-2166
101 ST-120 溫度計 Thermometer 3

102 Φ107*50*1孔Φ20*500W 電熱片 Heater 3
103 Φ107*50*500W 電熱片 Heater 5
104 PT3/8*90L*1支 120L*1支插管接頭 Spiled Tap 2
105 1"美束管夾 Tube Clamp 2
PAGE 02 of 02
7.3 組立單元 (Assemblage Unit): 機座 (Foundation)
型別 (Type): FR-606-5530
型別號碼 (Type No):103013002-2166
10
01
操作梯
比例=1/15
106
102
103
104
04 05 06 07 11 105
08
02
03A
09
101 03B
Note 1:Parts with a mark "*" means they were not purchased by buyer.
PAGE 07-03-01
組立單元 (Assemblage Unit):機座 (Foundation)
型別 (Type): FR-606-5530 型別號碼 (Type No): 103013002-2166
01 103013284 押出機機座 Extruder Foundation 1
02 103013301 輸料筒支撐板 Holder of Cylinder 2
A、B
03 103013310 固定件 Fixture Fitting 2
04 103013061 輸料筒上封蓋 Upper Cylinder 1
05 103013111 輸料筒下封蓋 Under Cylinder 1
06 103013261 輸料筒隔板 Barrier of Cylinder 2
07 103013073 輸料筒下封蓋 Under Cylinder 1
08 103013271 皮帶輪封蓋 Seal of Belt Pulley 1
09 104132140 馬達固定板 Fixture Fitting of Motor 2
10 103013401 操作梯 Operate Stair 1
11 103013393 風鼓固定架 Holder of Blower 1
PAGE 01 of 02
組立單元 (Assemblage Unit):機座 (Foundation)
型別 (Type): FR-606-5530 型別號碼 (Type No): 103013002-2166
101 LS-75型*1/8HP 送風機 Blower 3
102 SPB/5*160*60,錐套2517 皮帶輪 Pulley 1
103 SPB/5*355*50,錐套3525 皮帶輪 Pulley 1
104 SPB-1900 皮帶 Belt 5
105 大同AC60HP*4P 馬達 Motor 1
106 LK-810(10HP) 風鼓 Blower 1
PAGE 02 of 02
7.5 組立單元 (Assemblage Unit):吸料裝置 (Hopper Loader)
型別 (Type):HP-A-450
型別號碼 (Type No):105011001-1853
101
05
04
102
06
103
03
02
01
PAGE 07-05-01
組立單元 (Assemblage Unit):吸料裝置 (Hopper Loader)
型別 (Type): HP-A-450 型別號碼 (Type No): 105011001-1853
01 105011010 接頭 Joint 1
02 105011020 接板 Connecting Board 1
03 105011030 閥門 Valve 1
04 105011042 漏斗 Hopper Loader 1
05 105011050 漏斗蓋 Cover of Hopper Loader 1
06 105011060 壓板 Platen 1
PAGE 01 of 02
組立單元 (Assemblage Unit):吸料裝置 (Hopper Loader)
型別 (Type): HP-A-450 型別號碼 (Type No): 105011001-1853
101 TAL-800G(2HP) 自動吸料機 Automatic Loader 1

102 Blank
103 3mm*85*L185 壓克力 Acrylic Plate 1
104 2-1/2 "(鑄鐵) 外塞頭 Male Plug 1
PAGE 02 of 02
7.6 組立單元 (Assemblage Unit): 濾網(Filter)
型別 (Type):FLS-65-RD-90
型別號碼 (Type No):106012002-1827
02 111
01 107
04
112 108
109
03
110 101
102
103
104
05 105
106
PAGE 07-06-01
組立單元 (Assemblage Unit): 濾網(Filter)
型別 (Type): FLS-65-RD-90 型別號碼 (Type No): 106012002-1827
01 106004091 內彎頭 Female Elbow 1

02 106012122 彎頭 Elbow 1
03 106004041 濾網罩 Filter Cover 1
04 206013040 電熱片固定件 Fixture Fitting of Heater 2
05 106011052 彎頭支撐件 Holder of Elbow 1
PAGE 01 of 02
組立單元 (Assemblage Unit): 濾網(Filter)
型別 (Type): FLS-65-RD-90 型別號碼 (Type No): 106012002-1827
101 M5*50 承窩頭 HEXAGON SOCKET HEAD 2
102 M22(Φ45*22.4*2.5) 碟型簧片 DISC WASHER 6
103 M22(附圖) 螺帽 NUT 6
104 M22*105 S45C牙條 THREAD POD 6
105 SUS80#*直徑68 濾網 FILTER 1
106 SUS100#*直徑68 濾網 FILTER 1
107 M20*100 承窩頭 HEXAGON SOCKET HEAD 6
108 M20(Φ40*20.4*22.5) 碟型簧片 DISC WASHER 6
109 1350W(附圖) 電熱片 HEATER 1
110 ST-120 溫度計 THERMOMETER 1
111 Φ205*45*900W 電熱片 HEATER 1
112 Φ12*32L 直銷 PIN 1
PAGE 02 of 02
7.7 組立單元 (Assemblage Unit):模頭 (Die)
型別 (Type):DI-L-250-350
型別號碼 (Type No):107106000-1941
02
01
03
102
04
101
103
05
104
105
06
106
07 107
108
109
110
PAGE 07-07-01-01
7.7 組立單元 (Assemblage Unit):模頭 (Die)
型別 (Type):DI-L-250-200
型別號碼 (Type No):107101000-2176
01
02
03
PAGE 07-07-02-01
組立單元 (Assemblage Unit): 模頭 (Die)
型別 (Type): DI-L-250-350 型別號碼 (Type No): 107106000-1941
01 107106400 拆模工具 Die Tools 1
02 107034480 吊環M30*2.0 Eyebolt 1
03 107106260 出口內模 Inner Die 1
04 107106410 出口外模 Outer Die 1
05 107106420 出口外模接頭 Joint of Outer Die 1
06 107106390 中模 Middle Die 1
07 107106380 螺旋模 Spiral Die 1
PAGE 01 of 02
01 107101050 出口內模 Inner Die 1

02 107101060 出口外模 Outer Die 1
03 107101070 出口外模接頭 Joint of Outer Die 1
PAGE 01 of 01
101 JC-101-26 感溫線 Thermocouple 3

102 Φ555*60*3200W開1孔Φ20 電熱片 Heater 1
103 Φ490*55*2600W 電熱片 Heater 1
104 Φ455*65*2900W 電熱片 Heater 1
105 Φ425*55*2300W*開1孔Φ20 電熱片 Heater 1
106 Φ425*55*2300W 電熱片 Heater 1
107 3/8*L120 雙頭牙接頭 Double Screw Joint 1
108 3/8 球形閥 Ball Valve 1
109 3/8 C式快速插頭 C Type Jiffy Plug 1
110 Φ380*55*2000W開2孔Φ20 電熱片 Heater 1
PAGE 02 of 02
7.8 組立單元 (Assemblage Unit):旋轉模座(Rotary Die Seat)
型別 (Type):RD-90-M70-30
型別號碼 (Type No):108005001-2176
05
104
103
110
M4*125T
08
07
06
106
102
04
105
01
02
101
03
24
PAGE 07-08-01
7.8 組立單元 (Assemblage Unit):旋轉模座(Rotary Die Seat)
型別 (Type):RD-90-M70-30
型別號碼 (Type No):108005001-2176
108
16
控制箱
17 18 19 109
20
21
22
A
15 A視圖,比例=1/2.5 11
107 14 10
23 09
13
12
27 26 25
PAGE 07-08-02
組立單元 (Assemblage Unit): 旋轉模座(Rotary Die Seat)
型別 (Type): RD-90-M70-30 型別號碼 (Type No): 108005001-2176
01 108005541 軸承座 Bearing Seat 1
03 108005560 耐磨套筒 Wearproof Ferrule 1
04 108005711 旋轉軸 Rotary mandrel 1
05 107219210 法蘭 Flange 1
06 108005590 軸承壓環 Bearing Ring 1
07 108005460 齒輪固定件 Fixture Fitting of Gear 1
08 108006110 齒輪 Gear 1
A,B,C
09 108006220 導電環 Conductible Ring 1
10 108006210 絕緣板 Insulated Board 1
11 108006281 旋轉模封板 Sheathing of Rotary Die 1
12 108006300 碳刷架固定板 Fixture of Brush Shelf 1
15 108006400 碳刷護蓋 Sheathing of Carbon Brush 1
16 108006200 絕緣套管 Insulated Sleeve 33
17 108006240 絕緣套管 Insulated Sleeve 6
19 108006250 碳刷架固定軸 Fixed Rod of Brush Shelf 3
20 108006290 控制箱固定座 Fixture of Control Box 1
21 108006320 齒輪 Gear 1
22 108003400 風環固定桿 Fixed Rod of Air Ring 1
23 108003335 馬達減速機座 Bracket of Reducer 1
24 108005571 耐磨套筒 Wearproof Ferrule 2
25 108005731 絕緣套管 Insulated sleeve 3
PAGE 01 of 03
組立單元 (Assemblage Unit): 旋轉模座(Rotary Die Seat)
26 108005741 電線護蓋 Sheathing of Cable Wire 1

27 108005750 絕緣墊片 Insulated Washer 1
PAGE 02 of 03
組立單元 (Assemblage Unit):旋轉模座(Rotary Die Seat)
101 ST-120 溫度計 Thermometer 1
102 1/4"-20UNC 黃油嘴 Oil Nozzle 1
103 AW15 墊圈 Washer 1
104 AN15 螺帽 NUT 1
106 Φ205*45*900W 電熱片 Heater 2
107 1/4*4P附利茗減速機LM-VHM80型1/1000右軸減速機 Reducer 1
108 M5*25 紅銅-十字孔 Brass-Crosshead screw 36
109 圖號:108006260 碳刷組合 Carbon Bursh Set 3sets
110 Φ70*50*300W(18) 電熱片 Heater 1
PAGE 03 of 03
7.9 組立單元 (Assemblage Unit):外部冷卻裝置 (Air Cooling Device)
型別 (Type):ACR-LRDE-200350-350
型別號碼 (Type No):109295000-2176
101
03 04 05 06
07
02
08
01
09 11
DI-L-250-350 102 10
103
104
PAGE 07-09-01-01
7.9 組立單元 (Assemblage Unit):外部冷卻裝置 (Air Cooling Device)
型別 (Type):ACR-LRDE-200350-200
型別號碼 (Type No):109299000-2176
01 02 03
DI-L-250-200
漢王塑膠機械有限公司 PAGE 07-09-02-01
組立單元 (Assemblage Unit): 外部冷卻裝置 (Air Cooling Device)
型別 (Type): ACR-LRDE-200350-350 型別號碼 (Type No): 109295000-2176
01 109295440 導風環 Guide Air Ring 1
03 109295460 出口風環 Outlet Air Ring 1
04 109295201 調整環 Adjusting Ring 1
05 109191050 風環上蓋 Upper Air Ring 1
06 109191062 整流環 Air Rectifier 6
07 109191070 入風環 Inlet Air Ring 1
08 209100160 風環接頭 Connector Air Ring 6
09 109191100 風環底盤 Chassic of Air Ring 1
10 109295470 風環托盤 Bracket of Air Ring 1
11 109186340 套環接頭 Sleeve Joint
PAGE 01 of 02

PAGE 01 of 01
101 調整環手把 Handle of Adjusting Ring 2

102 Dia.8*25*thickness 3mm 石棉墊圈 Asbestos Washer 6
103 5*11 乙烯龍 Ethylene Strip fitted
104 5*11 乙烯龍 Ethylene Strip fitted
PAGE 02 of 02
7.10 組立單元 (Assemblage Unit):引取裝置 (Take-up Unit)-(Haul off Unit)
型別 (Type):TU-L-1800
型別號碼 (Type No):110008001-2176
104
102 05 06 103
11
13
14
04
12
03
101
105 07 08 09 10 106
02 107
01
15
24 25 16 17 18
22
21
19
20
23
PAGE 07-10-01
7.10 組立單元 (Assemblage Unit):引取裝置 (Take-up Unit)-(Haul off Unit)
型別 (Type):TU-L-1800
型別號碼 (Type No):110008001-2176
38
A A
54 51 53 48
34
37
39
50
45
46
47 110
D詳細,比例=1/1
35 55
B B
C
48
E
49
51
D
52 36
37 42 52
112 110
26
33 40A 113
27
41
2-M8*20+SW
40B
32 31 30 29 28 111
E詳細,比例=1/1.5
A-A剖視,比例=1/3 B-B剖視,比例=1/3 C詳細,比例=1/2
PAGE 07-10-02
組立單元 (Assemblage Unit): 引取裝置 (Take-up Unit)-(Haul off Unit)
型別 (Type): TU-L-1800 型別號碼 (Type No): 110008001-2176
01 110008711 鏡面輪 Mirror Roller 1

02 110042382 橡膠輪 Rubber Roller 1
03 110001481 計米器固定件 Fixture of Meters Counter 1
04 110001470 計米器固定軸 Fixed Axle of Meters Counters 1
05 110041C54 鏈輪RS40*36T Sprocket 1
06 110001700 鏈輪RS40*18T Sprocket 1
07 110041C10 套環 Ferrule 2
08 110041C11 連桿 Link Fitting 2
09 110006310 固定板 Fixed Board 4
10 110001580 固定件 Fixture 2
11 113021660 曲輪調整座 Adjuster Seat of Banana Roller 2
12 113047431 曲輪 Banana Roller 1
13 113252690 套環 Ferrule 2
14 113090440 曲輪固定套筒B Sleeve B of Banana Roller 1
15 110012821 引取輪左側板 Left Fitting of Guide Roller 1
16 110012831 引取輪右側板 Right Fitting of Guide Roller 1
17 310002321 滑軌 Sliding Track 4
18 110008730 橫樑 Beam 1
19 110020200 橫樑 Beam 2
20 110041C12 側板固定件 Fixture 2
21 110041C62 馬達護蓋 Motor Cover 1
22 110092150 固定座 Fixture Seat 2
23 110056872 調整板 Adjuster Fitting 2
24 110007050 橫樑 Beam 2
25 112001110 墊片 Washer 8
PAGE 01 of 04
26 110007010 導向桿 Guide Rod 4
27 110001310 套環 Ferrule 12
28 110001530 手輪 Handle Wheel 8
29 110001520 牙座 Thread Pin 12
30 110001510 套環 Ferrule 8
31 110001500 調整螺帽 Adjusting Nut 8
32 110001490 M16牙條 M16 Thread Pod 4
33 110041D05 M16牙條 M16 Thread Pod 4
34 110028270 導向架固定件 Fixture of Guide Shelf 4
35 110007080 導向架固定件 Fixture for Guide Shelf 4
36 110007060 導向輪固定件 Fixture of Guide Roller 2
38 110007030 引取裝置支架 Frame of Take-up Unit 1
39 110028190 連動件 Synchro Fitting 4
A,B
40 110119880 固定桿 Fixed Rod
8
41-2 110119901 固定螺絲 Fixed Screw 8
42-2 110007070 導輪軸 Shaft of Guide Roller 2
43 Blank
44 Blank
45 110028310 導向輪固定板 Fixture of Guide Roller 4
46 110007020 橫樑 Beam A= 2 pcs
B= 4 pcs
47 110028290 橫樑 Beam 4
48 110028300 導輪固定件 Fixture of Guide Roller as drawing
49 110117A30 墊片 Washer 20
50 110007040 導向輪 Guide Roller 22
PAGE 02 of 04
A,B,C
51 110028240 導向輪 Guide Roller 2
52 110028250 導向輪 Guide Roller as drawing
53 110028220 導輪軸 Axle of Guide Roller 56

54 110028050 導向輪調整板 Adjuster of Guide Roller 2
55 110028060 導向輪調整板 Adjuster of Guide Roller 2
PAGE 03 of 04
101 計米器 Meters Counter 1
102 UCFC209 軸承 Bearing 2
103 2HP+利茗減速機LM-HMW80*1/10(左軸) 大同馬達 Motor 1set
104 RS40*約958mm 鏈條 Chain 1
105 UCT209 軸承 Bearing 2
106 FAC63*ST50 安全MC-ISO氣壓缸 Pneumatic Cylinder 2
107 JSC8-03(8*PT3/8) 調速閥 Governor (speed adjuster valve) 4
108 Blank
109 Blank
110 6202zz 軸承 Bearing 100
112 S20 C型扣環 C-Type Snap Ring 32
PAGE 04 of 04
7.11 組立單元 (Assemblage Unit): 引取支架 (Frame of Take-up Unit )
型別 (Type):TUT-L-1800-8500
型別號碼 (Type No):111058000-2176
15 14
103
102
06
16
17
02
09
A詳細,比例=1/3
05
10
106
11
B
08 12 07
101
102 04 03
104
105
01
13
漢王塑膠機械有限公司 PAGE 07-11-01
7.11 組立單元 (Assemblage Unit): 引取支架 (Frame of Take-up Unit)
型別 (Type):TUT-L-1800-8500
型別號碼 (Type No):111058000-2176
27
28
前front
24
26
23
22
21
18 19 20
右side
25
30
B
前front
29
前視Front 29
右側視Side
右side
29
漢王塑膠機械有限公司 PAGE 07-11-02
組立單元 (Assemblage Unit):引取支架 (Frame of Take-up Unit)
型別 (Type): TUT-L-1800-8500 型別號碼 (Type No): 111058000-2176
01 111049010 主柱 Main Pole 2
02 111049020 主柱 Main Pole 4

03 111049030 橫樑 Beam 8
04 111058630 補強樑 Braced Beam 共16件
05 111058880 中間架 Middle Frame 1
06 111058890 中間架 Middle Frame 1
07 111049060 吊車軌道 Hoist track 2
08 111049070 樓梯 Stair 1
09 111049080 樓梯 Stair 1
10 111049090 補強樑 Braced Beam 1
11 110042E70 導輪軸 Guide Shaft 4

12 110042C30 導輪 Guide Roller 4
13 111001092 基礎墊塊 Foundation pad 4
14 111049100 吊車橫樑 Beam for Hoist 1
15 111059420 滑輪固定板 Fixed Fitting of Pulley 2
16 111059430 滑輪軸 Pulley Shaft 4
17 111059440 滑輪 Pulley 4
18 111049110 欄杆 Rail 1
19 111086260 欄杆連接件 Link Fitting of Rail 2
20 111049120 欄杆 Rail 1
21 111059470 欄杆 Rail 1
22 111086270 欄杆連接件 Link Fitting of Rail 1
23 111049130 欄杆 Rail 1
24 111049140 欄杆 Rail 1
25 111049150 欄杆 Rail 1
PAGE 01 of 03
組立單元 (Assemblage Unit):引取支架 (Frame of Take-up Unit)
26 111049160 欄杆 Rail 1
27 111049170 欄杆 Rail 1
28 111049180 欄杆 Rail
1
29 111049190 欄杆 Rail 3
30 111049200 欄杆 Rail 1
PAGE 02 of 03
組立單元 (Assemblage Unit): 引取支架 (Frame of Take-up Unit)

103 6205ZZ 軸承 Bearing 8
104 PC-2010-02DKT(附錶) 三點組合 Air Unit 1
105 410-02 手動切換開關 Switch Manual 1
106 M16*210 牙條 Thread Rod 1
HAN KING PLASTIC MACHINERY CO.,LTD. PAGE 03 of 03
7.12 組立單元 (Assemblage Unit): 安定環 (Bubble Cage)
型別 (Type):SR-LUD-1800
型別號碼 (Type No):112042001-2176
Spin Shaft
06 07
11 08
08 09
07 10
Direction of Winder Direction of Winder
Spin Shaft
Ratio:1/3
M24
PAGE 07-12-01
7.12 組立單元 (Assemblage Unit): 安定環 (Bubble Cage)
型別 (Type):SR-LUD-1800
型別號碼 (Type No):112042001-2176
Ratio:1/4
Ratio:1/2
Ratio:1/2
Ratio:1/2
14 12 13 40 120 41
114
42 117
Ratio:1/2
Ratio:1/2
PAGE 07-12-02
組立單元 (Assemblage Unit): 安定環 (Bubble Cage)
型別 (Type): SR-LUD-1800 型別號碼 (Type No): 112042001-2176
01 112042601 連接桿 Connecting Rod 20

02 112042610 連接延伸桿 Connecting Extend Rod 40
03 112042490 定位件 Position Fitting 40
04 112042620 連桿 Link 8
05 112042560 連接件 Coupling Fitting 8
06 112042A11 旋轉軸 Spin Shaft 1
08 旋轉軸 Spin Shaft 2
112042A30
12 112008780 馬達連接座 Link Seat of Motor 1
13 112014210 聯軸器 Coupling 1
14 112008770 馬達連接板 Link Fitting of Motor 1
15 112042992 安定環上 Bubble Cage (Upper) 1
16 112042572 安定環下 Bubble Cage (Under) 1
17 112024680 套環 Ferrule 1
18 112042691 安定環昇降架 Elevator frame of Bubble cage 1
19 112042700 固定桿 Fixed Rod 6
20 112026300 旋轉套筒 Spin Sleeve 880
22 112024700 馬達座板 Bracket of Motor 1
23 112024730 墊圈 Washer 2
24 112024740 墊圈 Washer 2
25 110001040 墊圈 Washer 4
PAGE 01 of 03

27 110001110 鏈輪 Sprocket 1
28 112025140 鏈輪 Sprocket 2
29 112025420 鏈輪 Sprocket 2
30 112016100 鏈輪 Sprocket 2
31 112042710 鏈條護蓋 Cover of Chain as drawing
32 112042850 軸承固定板 Fixture Fitting of Bearing 4

33 Blank
34 112024650 張力輪固定件 Fixture of Tension Roller 2
35 112042720 蓋板支柱 Pole 16
36 112042730 牙條 Thread Pod 4
37 112024590 牙座 Thread Pin 4
38 112042770 套環 Ferrule 40
39 112001110 墊片 Washer 4
40 112008800 蝸桿(精代) Reducer 1 set
41 112008821 蝸輪護蓋 Sheathing of Reducer 1
42 112008891 螺絲套筒 Screw Sleeve 1
PAGE 02 of 03
101 Blank
102 2RK-6GN-C-1/100+2GN10X單相(正逆轉) 馬達 Motor 1set
103 UCFL205 軸承 Bearing 20
104 M24*50+SW 螺絲 Screw 12
105 A35 C形扣環 C-Type Snap Ring 48
107 LM-VMW60*1/30左軸1/2HP*4P 利茗減速機 Reducer 1set
110 Blank
112 M30*P2 螺帽 Nut 8
113 RS40#5呎鏈條 Chain 6
114 M20*P1.5 螺帽 Nut 1
115 M16 螺帽 Nut 120
116 M16*65L 六角頭螺栓 Hexagon Head Bolt 40
117 M16用彈簧墊圈 Spring Washer 80
119 M30 螺帽 Nut 1
PAGE 03 of 03
7.13 組立單元 (Assemblage Unit): 捲取裝置 (Winding Unit)
型別 (Type):WD-1800
型別號碼 (Type No):113047000-2176
Winder A Winder B
Side winder with Motor
Winder B Winder A
AC380V AC380V
0.5KG-M 0.5KG-M
SE-1405 SE-1405
Side Winder with Control
PAGE 07-13-01
型別號碼 (Type No):113047000-2176
Winder A Winder B
A
Side Winder with Motor
01
Ratio=1/5
02
Winder A View
PAGE 07-13-02
型別號碼 (Type No):113047000-2176
03 03 03
04 05
03
PAGE 07-13-03
型別號碼 (Type No):113047000-2176
C D
06
13 SW-6
B(detail)
07 101 06 B
09
10
12
08
04 11
Ratio=1/25
05
C(detail)(S:1/2) D(detail)(S:1/2)
PAGE 07-13-04
型別號碼 (Type No):113047000-2176
16 15 14
18
17
19 G
F View
20
E
104 105 106
21
F
102
103
22
26
23 25
Raito=1/12
24
G(detail)(S:1/1)
E(detail)(S:1/1.5)
PAGE 07-13-05
型別號碼 (Type No):113047000-2176
27
107 109
H View
29
I
32
33
34
28 35
36
30
108
31
H
I(detail)(S:1/1)
Raito=1/8
PAGE 07-13-06
型別號碼 (Type No):113047000-2176
110 38 39
K(detail)(S:1/5) 40
37
41 111 42
J(detail)(S:1/5)
SW-6
PAGE 07-13-07
型別號碼 (Type No):113047000-2176
Using thick pipi Ø105 track Using thin pipe Ø78 track
L(detail)(S:1/4) L(detail)(S:1/4)
Winder B
Winder A
AC380V AC380V
0.5KG-M 0.5KG-M
SE-1405 SE-1405
112
L L
Side Winder with Control Panel
PAGE 07-13-08
組立單元 (Assemblage Unit): 捲取裝置 (Winding Unit)
型別 (Type): WD-1800 型別號碼 (Type No): 113047000-2176
01 113047570 電器箱補強柱 Braced Fitting for Panel 2

02 113126230 電器箱支座 Bracket of Panel 4
03 113047610 橫樑 Beam 2
A,B
04 113047590 捲取機馬達側板 Side Winder with Motor 2
A,B
05 113045020 捲取機電控側板 Side Winder with Control Box 2
06 113047600 膠齒式氣捲軸 Air Shaft 4
07 113011031 左側軌道 Sliding Track (L) 2
09 113011080 連接件 Link Fitting 8
10 113011070 鏈輪 Sprocket 8
11 113011041 右側軌道 Sliding Track (R) 2
12 113011060 套筒 Sleeve 16
15 113047120 支撐桿 Sustain Rod 2
16 113047130 固定桿 Fixture Rod 2
17 113008060 鏈輪 Sprocket 2
(L)(R)
18 113001263 預備支撐塊 Shaft Holder 2
19 113008220 撐桿固定板 Fixture of Shaft Holder 4
20 113008250 固定件 Fixture 8
21 113008210 撐袋輪迴轉盤 Revolving Disk 4
22 113047140 套環 Ferrule 4
23 113011290 鏈輪 Sprocket A4
24 113008231 預備輪迴轉盤 Revolving Disk 4

(L)(R)
25 113122040 滑動板 Sliding Fitting 2
PAGE 01 of 03
26 113001472 偏心軸 Eccentric Axle 4

27 113008072 鏈輪護蓋 Cover of Sprocket 2
28 110001690 鏈輪 Sprocket 2
29 113011611 鏈輪 Sprocket 4
30 113008381 減速機座板 Bracket of Reducer 2
31 113008140 固定板 Fixture Board 2
32 113047190 預備輪旋轉軸 Revolving Shaft 2
33 113008180 迴轉臂 Circumgyration Holder 2
34 113008160 把手內軸 Inner Axle of Handle 2
35 113008170 把手 Handle 2
36 113008150 彈簧 Spring 2
37 113223440 蝸輪座固定件 Fixture Fitting 2
39 113021660 曲輪調整座 Adjuster of Banana Roller 2
40 113252690 套環 Ferrule 2
41 110020130 導輪 Guide Roller 2
42 113049170 導輪軸 Shaft of Guide Roller 4
PAGE 02 of 03
101 RS35*685mm(現合) 鏈條 Chain 4
102 R72 C型扣環 C-Type Clasp 4
104 R62 C型扣環 C-Type Clasp 4
106 UCF207 軸承 Bearing 4
107 RS40*1460mm(現合) 鏈條 Chain 2
108 AC2HP*4P附利茗減速機HB206-1/10 大同馬達 Motor 2 組
109 UCF205 軸承 Bearing 4
110 Φ30 曲輪調整座 Adjuster of Banana Roller 2
112 Φ20-LB 氣壓缸配件 Accessory of Air Cylinder 2
PAGE 03 of 03
7.15 組立單元 (Assemblage Unit): 分條開邊 (SLITTING UNIT)
型別 (Type):FS-1800
型別號碼 (Type No):115006000-2176
08
09
10
101
102
01 02 03
11
12
04
103
05
06
07
13
PAGE 07-15-01
型別號碼 (Type No):115006000-2176
14
15
28
29
104 30
105 C drawing
104
106
105 22
16
106 23
17
24
18 25 D
19
26
20
27
21
D drawing
B(detail)(S:1/3)
A(detail)(S:1/2)
PAGE 07-15-02
型別號碼 (Type No):115006000-2176
38
F(detail) H
109
31 32
G(detail) 39
33
40
41
42
43
110
34 111
107 M10xL35
108
H(detail)(S:1/2)
35
36
E-E(cross section view)(S:1/10)

37
F G
E E
PAGE 07-15-03
組立單元 (Assemblage Unit): 分條開邊 (SLITTING UNIT)
型別 (Type): FS-1800 型別號碼 (Type No): 115006000-2176
A，B
01 115006710 導輪固定件 Fixture of Guide Roller 1
02 112001110 墊片 Washer 4
03 115006640 橫樑 Beam 2
04 115006700 分條側板 Side Fitting of Slitting Unit 2
05 115006670 橫樑 Beam 1
06 115006620 護蓋 Sheathing 1
07 115006600 橫樑 Beam 2
09 113021660 曲輪調整座 Adjuster of Banana Roller 1
10 113252690 套環 Ferrule 1
11 110020130 導輪 Guide Roller 4
12 113049170 導輪軸 Guide Shaft 8
A，B
13 115006610 側板固定板 Fixture of Side Fitting 各 2 件
14 115021070 配重件螺栓 Bolt 2

15 115021060 配重件 Accessory 2
16 113090651 滑輪 Pulley 12+4
17 113090641 分條刀柄 Slitting Hilt 6+2
18 113090630 分條刀架 Slitting Shelf 3+1
19 115006650 橫樑 Beam 1
20 113089120 滑輪板 Pulley Board 3+1
A，B
21 113090610 滑輪軸 Pulley Shaft 各6+2 件
A,B
22 115064281 割刀 Cutter 各2 件
左右向
23 115064291 割刀 Cutter 各1 件

25 115021490 滑輪 Pulley 6
PAGE 01 of 03
26 115006501 滑軌 Slide rail 1

29 115021460 滑輪架 Pulley Carriage A 2 件
30 115021470 滑輪 Pulley 2
31 115006680 鏡面輪 Mirror Roller 1
33 110001590 滑軌 Slide rail 4
34 115021360 A型皮帶輪 A-Type Belt Pulley 1
35 115021084 封蓋 Seal Cover 1
36 115021050 A型皮帶輪 A-Type Belt Pulley 1
37 115009140 馬達座板 Bracket of Motor 1
38 115021421 手輪 Handle Wheel 2
39 115021410 牙座 Thread Pin 2
40 115020110 彈簧 Spring 2
41 115021390 襯套 Bushing 4
42 115021380 牙條 Thread Pod 2
43 110001540 套環 Ferrule 2
PAGE 02 of 03
101 Φ30 曲輪調整座 Adjuster of Banana Roller 1
102 2M 貼尺 Stick Ruler 1
103 軸承 Bearing 8
6006ZZ
105 R26 孔用C型扣環 C-Type Snap Ring 18
106 S10 軸用C型扣環 C-Type Snap Ring 18
107 A-39 A型皮帶 A-Type Belt 1
108 30KG/CM2*6P 轉矩馬達 Torque motor 1 set
110 UCT206 軸承 Bearing 2
111 UCFC206 軸承 Bearing 2
PAGE 03 of 03
7.16 組立單元 (Assemblage Unit): 廢料處理裝置 (Discarded Material Vacuum Suck Device)
型別 (Type): JD-AIR-1800
型別號碼 (Type No): 116014000-2176
PAGE 07-16-01
組立單元 (Assemblage Unit): 廢料處理裝置 (Discarded Material Vacuum Suck Device)
型別 (Type): JD-AIR-1800 型別號碼 (Type No): 116014000-2176
01 116015310 風鼓接頭 Joint Fitting of Blower 1

02 116015321 分流筒 Pipe 1
03 116015330 風鼓固定架 Fixture Shelf of Blower 1
04 116015340 廢料箱門板 Shutter of Waste Trimming Basket 1
05 116015350 廢料箱 Waste Trimming Basket 1
06 116015170 回收管固定件 Fixture of Pipe 2
07 116015180 回收管固定件 Fixture of Pipe 2
08 116014210 廢料回收管焊件 Welded Fitting of Pipe 1
09 116015370 塞頭 Tap 2
PAGE 01 of 02
組立單元 (Assemblage Unit): 廢料處理裝置 (Discarded Material Vacuum Suck Device)
型別 (Type): JD-AIR-1800 型別號碼 (Type No): 116014000-2176
101 LK-804(5HP) 附圖送風機 Blower 1

102 3 1/2"(長度現合) 浸水管 Pipe 1
103 2 1/2" 白鐵管夾 Tube Clamp 4
104 4" 白鐵管夾 Tube Clamp 2
105 3 1/2"不銹鋼管,厚度2mm*1500L 廢料回收管 Pipe 1
106 長度現合線 Thread
PAGE 02 of 02

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高速吹袋機使用手冊

RESIN SUPER HIGH SPEED BLOWN FILM MACHINE

重 要 說 明 (Important Instructions) Page 00-01

2-1 安裝順序 Installation Procedures:

FIGURE (圖) 1 FIGURE (圖) 3

FIGURE (圖) 2 FIGURE (圖) 4

2.2 安裝後之校正 The calibration after installing machine

2.3.2 押出機的校正 Calibration of Extruder:

2.3.3 捲取機的校正 Calibration of Winding Unit:

3.1 使用原料 Applicable for the material:

3.2 操作極限 Restriction in operation:

3.3 操作環境 Operation Environment:

5.1 電控箱操作盤面說明 Operation Panel Description on Electric Control Box

5.1.1 溫度控制箱-操作面板說明 Temperature Control Box- Operation Panel Description

07 07 07 外部參考 設計參考資料 電氣壓克力 英文壓克力 馬達異常

5.1.2 旋轉模控制箱操作盤面說明 Rotary Die Control Box- Operation Panel Description

5.1.2 捲取設備-電控箱操作說明 Winding Unit- Operation Panel Description

A捲取箱 WINDER A Control Panel Box

外部參考 設計參考資料 電氣壓克力 英文壓克力 廢料風鼓

5.1.2 捲取設備-電控箱操作說明 Winding Unit- Operation Panel Description

B捲取箱 WINDER B Control Box

5.2 操作程序 Operating procedure

5.2.2 送風:(如圖1) Air providing ：(as Figure 1)

Buyer's Facility Cool

5.2.6 啟動外部冷卻送風機 Start up the outer cooling blower

5.2.7 啟動引取機 Start up take-up device

As figure 5, the film going through the tension roller of winder.

5.2.9 外部冷卻風量調整 Adjustment for External Cooling Air

風量太大 風量適中 風量太小

6.1 定期保養項目 The items of periodic maintenance

6.1.1 電器控制箱的保養 Electrical control box：

6.1.2 機械的保養 Machine maintenance

Hoist air ring

*注意* 旋轉模座 每個月添加油潤滑1次

6.2.1 異常狀況及排除 Solution for abnormal conditions

單元順序區別 Facility table list of contents:

01:齒輪箱 Gear Box

01 101005012 齒輪箱 Gear Box 1

126 PT1/4*PT1/4 調整濾油網 Adjustable Oil-Filter 1

If the water cooling facility

101 ST-120 溫度計 Thermometer 3

101 TAL-800G(2HP) 自動吸料機 Automatic Loader 1

01 106004091 內彎頭 Female Elbow 1

01 107101050 出口內模 Inner Die 1

101 JC-101-26 感溫線 Thermocouple 3

26 108005741 電線護蓋 Sheathing of Cable Wire 1

01 109299300 導風環 Guide Air Ring 1

101 調整環手把 Handle of Adjusting Ring 2

104 5*11 乙烯龍 Ethylene Strip fitted

A-A剖視,比例=1/3 B-B剖視,比例=1/3 C詳細,比例=1/2

01 110008711 鏡面輪 Mirror Roller 1

53 110028220 導輪軸 Axle of Guide Roller 56

01 111049010 主柱 Main Pole 2

02 111049020 主柱 Main Pole 4

11 110042E70 導輪軸 Guide Shaft 4

101 6005zz 軸承 Bearing 8

Direction of Winder Direction of Winder

01 112042601 連接桿 Connecting Rod 20

26 110001100 軸承座 Bearing Seat 4

32 112042850 軸承固定板 Fixture Fitting of Bearing 4

Side winder with Motor

Side Winder with Control

Side Winder with Control Panel

01 113047570 電器箱補強柱 Braced Fitting for Panel 2

重要說明 (Important Instructions) Page 00-01

07 07 07 外部參考設計參考資料電氣壓克力英文壓克力馬達異常

外部參考設計參考資料電氣壓克力英文壓克力廢料風鼓

風量太大風量適中風量太小

注意旋轉模座每個月添加油潤滑1次

101 LK-804(5HP) 附圖送風機 Blower 1