INPUT

OUTPUT

PIPE MATERIAL = REFER TABLE

DESIGN TEMPERATURE TEMP = 32 0
C
DESIGN PRESSURE P = 4000 kPa
Allowable Stress S = 266827.17 kpa
Y = 0.4
E = 0.85
Outer Dia of Pipe D = 355.6 mm
Mechanical Allowance c = 0.5 mm
Weld Joint Efficiency W = 1

tm = 3.61 Thickness accepted as it is <D/6

check tm<D/6 = 59.27

Thickness of pipe selected T = 5.2 Selected Pipe THK Accepted

Thickness to compare Tc = 4.55 After considering Manufacturing Tolera

Allowable Pressure Pa = 5202.66 kPa 52.03

CONVERSION
ksi kPa
38.7 266827.173

Branch reinforcement calculation

DESIGN PRESSURE RANGE = 0 TO 20 Barg

CORROSION ALLOWENCE "c" = 0
BRANCH ANGLE = 90 Sin90 1
HEADER PIPE
SIZE = 36" (900NB) E =
OD = 914.4
THK = 12.70
Th = 11.11 THK AFTER REDUCING MILL TOLERANCE (12.5%)
 BRANCH PIPE
SIZE = 2" (50NB) E =
OD = 60.33
THK = 3.18
Tb = 2.78 THK AFTER REDUCING MILL TOLERANCE (12.5%)
REINFORCEMENT PAD PIPE
SIZE = 1" (25NB)
OD = 33.4
THK = 0
Tr = 0 THK AFTER REDUCING MILL TOLERANCE (12.5%)

L4 = 27.78
6.95
LESSER VALUE OF L4 SELECTED = 6.95

d1 = 54.77
d2 = 41.275
HIGHEST VALUE BETWEEN d1 & d2 = 54.77

th = 3.42
tb = 0.16
tc = 2.226
MIN. LEG DIM. OF FILLET WELD = 3.15

REQ. REINF. AREA ( A1) = 187.31

THE REINF AREA IN RUN WALL (A 2) = 421.18
THE REINF AREA IN BR WALL (A3) = 145.57
THE REINF AREA IN BR WELD (A 4) = 4.96
A2+A3+A4 = 571.71

RESULT = NO ADDITION REINFORCEMENT REQUIRED TO SUSTAIN THE INTE

 MATERIAL ASTM A-312 TP316L (E=0.85)
PIPE SIZE 1" (25NB) 1.5" (40NB) 2" (50NB) 2.5" (65NB) 3" (75NB) 4" (100NB)
PIPE OD 33.4 48.26 60.33 73.03 88.9 114.3
10
3.05 SCH10
15 3.05 SCH10
Design Pressure (Barg)

3.05 SCH10
20
3.18 (SCH30)
25
30 2.9 (SCH30) 3.68 (SCH 40)
4.78 SCH30
35
4.78 SCH30
40 4.78 SCH30
45 3.91 (SCH40)
48 6.02 SCH40

ipe THK Accepted

idering Manufacturing Tolerance 12.5%.

Barg Allowable Internal Design pressure with THK 5.2mm

2000 kPa

G MILL TOLERANCE (12.5%)

 0.8

G MILL TOLERANCE (12.5%)

G MILL TOLERANCE (12.5%)

QUIRED TO SUSTAIN THE INTERNAL PRESSURE

 PROPOSED THICKNESS OF PIPES
PIPE SIZE & OD OF PIPE
6L (E=0.85) ASTM A-358 CLASS 5 316L (E=0.9)
5" (125NB) 6" (150NB) 8" (200NB) 10" (250NB) 12" (300NB) 14" (350NB) 16" (400NB)
141.3 168.28 219.08 273.05 323.85 355.6 406.4
4.19 SCH10
3.4 SCH10 3.4 SCH10 3.76 SCH10 4.57 SCH10 4.78 SCH10S
6.35 SCH10
6.35 SCH20 6.35 SCH10
6.35 SCH20
6.35 SCH20 7.92 SCH20
7.92 SCH20
9.53 SCH30
7.8 SCH30 8.38 SCH30
6.55 SCH40 7.11 SCH40 7.04 SCH30 9.53 SCH30

9.27 SCH40 10.31 SCH40 11.13 SCH40 12.7 SCH40

8.18 SCH40
12.7 SCH60 14.27 SCH60 15.09 SCH60
PIPES
ASTM A-358 CLASS 1 316L (E=1.0)
18" (450NB) 20" (500NB) 22" (550NB) 24" (600NB) 26" (650NB) 28" (700NB) 30" (750NB)
457.2 508 558.8 609.6 660.4 711.2 762
6.35 SCH5S
6.35 SCH10 6.35 SCH10 6.35 SCH10 7.92 SCH10 7.92 SCH10
6.35 SCH10 7.92 SCH10
9.53 SCH-STD 9.53 SCH-STD 9.53 SCH-STD
9.53 SCH20 9.53 SCH20
7.92 SCH20 9.53 SCH20 12.7 SCH20
12.7 SCH20 12.7 SCH20
12.7 SCH30 15.88 SCH30
11.13 SCH30 14.27 SCH30
12.7 SCH30 HIGHER 15.88 SCH30
THICKNESS HIGHER THK
22.23 SCH60 NOT HIGHER THK NOT NOT
14.27 SCH40 15.09 SCH40 17.48 SCH40 AVAILAVLE AVAILAVLE
AVAILAVLE
32" (800NB) 34" (850NB) 36" (900NB)
812.8 863.6 914.4
7.92 SCH10 7.92 SCH10
7.92 SCH10
9.53 SCH-STD 9.53 SCH-STD
12.7 SCH20
12.7 SCH20 12.7 SCH20
15.88 SCH30
15.88 SCH30
15.88 SCH30
19.05 SCH40
HIGHER THK
HIGHER THK NOT HIGHER THK
NOT AVAILAVLE NOT
AVAILAVLE AVAILAVLE
 PIPE OD 33.4 48.26 60.33 73.03 88.9
1 2 3 4 5 6
10 2.9 3.68 3.18 3.05 3.05
15 2.9 3.68 3.18 3.05 3.05
Design Pressure (Barg)

20 2.9 3.68 3.18 3.05 3.05

25 2.9 3.68 3.18 3.05 4.78
30 2.9 3.68 3.18 4.78 4.78
35 2.9 3.68 3.18 4.78 4.78
40 2.9 3.68 3.91 4.78 4.78
45 2.9 3.68 3.91 4.78 4.78
48 2.9 3.68 3.91 4.78 4.78

Thickness accepted as it is <D/6

Thickness Rejected

Selected Pipe THK Accepted

Selected Pipe THK Reject

NO ADDITION REINFORCEMENT REQUIRED TO SUSTAIN THE INTERNAL PRESSURE

ADDITION REINFORCEMENT REQUIRED TO SUSTAIN THE INTERNAL PRESSURE

THICKNESS OF PIPE IS NOT AVAILABLE FOR PRESSURE 20 Barg

THK NA
 0.8
0.85
0.9
1
114.3 141.3 168.28 219.08 273.05 323.85 355.6 406.4 457.2 508
7 8 9 10 11 12 13 14 15 16
3.05 3.4 3.4 3.76 4.19 4.57 4.78 6.35 6.35 6.35
3.05 3.4 3.4 3.76 6.35 4.57 4.78 6.35 6.35 6.35
4.78 6.55 7.11 6.35 6.35 6.35 6.35 6.35 6.35 9.53
4.78 6.55 7.11 6.35 6.35 6.35 7.92 7.92 7.92 9.53
4.78 6.55 7.11 6.35 7.8 8.38 7.92 9.53 11.13 9.53
4.78 6.55 7.11 7.04 7.8 8.38 9.53 12.7 11.13 12.7
4.78 6.55 7.11 8.18 9.27 10.31 11.13 12.7 11.13 12.7
6.02 6.55 7.11 8.18 9.27 10.31 11.13 12.7 14.27 15.09
6.02 6.55 7.11 8.18 12.7 14.27 15.09 12.7 14.27 15.09
558.8 609.6 660.4 711.2 762 812.8 863.6 914.4
17 18 19 20 21 22 23 24
6.35 6.35 7.92 7.92 6.35 7.92 7.92 7.92
6.35 6.35 7.92 7.92 7.92 7.92 9.53 9.53
9.53 9.53 9.53 9.53 9.53 12.7 12.7
12.7
9.53 9.53 12.7 12.7 12.7 12.7 15.88
12.7 14.27 12.7 12.7 15.88 15.88 15.88 15.88
12.7 14.27 THK NA 15.88 15.88 15.88 THK NA 19.05
22.23 14.27 THK NA 15.88 THK NA THK NA THK NA THK NA
22.23 17.48 THK NA THK NA THK NA THK NA THK NA THK NA
22.23 17.48 THK NA THK NA THK NA THK NA THK NA THK NA
900 BRANCH CONNECTION TABLE AT DESIGN PRESSURE RANGE 0-10 Barg
32 T T EQUAL TEE
30 TR T TR EQUAL TEE + REDUCER
28 TR/ST TR T ST STUB IN
26 TR/ST TR/ST TR T HC HALF COUPLING
24 ST TR/ST TR/ST TR T TR/ST IF SPACE AVIALABLE THEN USE TEE+REDUCER UNLESS USE STUB IN
22 ST ST TR/ST TR/ST TR T STR STUB IN WITH REINFORCEMENT PAD
20 ST ST ST TR/ST TR/ST TR T
18 ST ST ST ST TR/ST TR/ST TR T
16 ST ST ST ST ST TR/ST TR/ST TR T
14 ST ST ST ST ST ST TR/ST TR/ST TR T
BRANCH SIZE

12 ST ST ST ST ST ST ST TR/ST TR/ST TR T
10 ST ST ST ST ST ST ST ST TR/ST TR/ST TR T
8 ST ST ST ST ST ST ST ST ST TR/ST TR/ST TR T
6 ST ST ST ST ST ST ST ST ST ST TR/ST TR/ST TR T
4 ST ST ST ST ST ST ST ST ST ST ST TR/ST TR/ST TR T
3 ST ST ST ST ST ST ST ST ST ST ST ST TR/ST TR/ST TR T
2 ST ST ST ST ST ST ST ST ST ST ST ST ST TR/ST TR/ST TR T
1.5 ST ST ST ST ST ST ST ST ST ST ST ST ST ST TR/ST TR/ST TR T
1 ST ST ST ST ST ST ST ST ST ST ST ST ST ST ST TR/ST TR/ST TR T
0.75 HC HC HC HC HC HC HC HC HC HC HC HC HC HC HC HC HC TR TR T
0.5 HC HC HC HC HC HC HC HC HC HC HC HC HC HC HC HC HC TR TR TR T
32 30 28 26 24 22 20 18 16 14 12 10 8 6 4 3 2 1.5 1 0.75 0.5
HEADER SIZE
900 BRANCH CONNECTION TABLE AT DESIGN PRESSURE RANGE 0-10 Barg
32 T T EQUAL TEE
30 TR T TR EQUAL TEE + REDUCER
28 TR/ST TR T ST STUB IN
26 TR/ST TR/ST TR T HC HALF COUPLING
24 ST TR/ST TR/ST TR T TR/ST IF SPACE AVIALABLE THEN USE TEE+REDUCER UNLESS USE STUB IN
22 ST ST TR/ST TR/ST TR T
20 ST ST ST TR/ST TR/ST TR T
18 ST ST ST ST TR/ST TR/ST TR T
16 ST ST ST ST ST TR/ST TR/ST TR T
14 ST ST ST ST ST ST TR/ST TR/ST TR T
BRANCH SIZE

12 ST ST ST ST ST ST ST TR/ST TR/ST TR T
10 ST ST ST ST ST ST ST ST TR/ST TR/ST TR T
8 ST ST ST ST ST ST ST ST ST TR/ST TR/ST TR T
6 ST ST ST ST ST ST ST ST ST ST TR/ST TR/ST TR T
4 ST ST ST ST ST ST ST ST ST ST ST TR/ST TR/ST TR T
3 ST ST ST ST ST ST ST ST ST ST ST ST TR/ST TR/ST TR T
2 ST ST ST ST ST ST ST ST ST ST ST ST ST TR/ST TR/ST TR T
1.5 ST ST ST ST ST ST ST ST ST ST ST ST ST ST TR/ST TR/ST TR T
1 ST ST ST ST ST ST ST ST ST ST ST ST ST ST ST TR/ST TR/ST TR T
0.75 HC HC HC HC HC HC HC HC HC HC HC HC HC HC HC HC HC TR TR T
0.5 HC HC HC HC HC HC HC HC HC HC HC HC HC HC HC HC HC TR TR TR T
32 30 28 26 24 22 20 18 16 14 12 10 8 6 4 3 2 1.5 1 0.75 0.5
HEADER SIZE