PNR 000068 - Job Safety Analysis JSA No.

: INDU_NOV2023_0496_Rev00 SWP n°*: Work Order n°*:

Task description: Travelling grate head area stairs and platform Date
removal and installation Rev00 QR CODE _ RIGHT TO REFUSAL ___/___/___
Execution team: (Name/ Area/ ID/ Signature)

Name Area/ Company ID Signature

Task Location:

Issuer Company/ ID

* not mandatory field Generated on 1/21/2024_9:38:00 AM

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 VERY HIGH AND HIGH RATED RISKS
Job task description: INDU_NOV2023_0496_Rev00 - Travelling grate head area stairs and platform removal and
Generated on 1/21/2024_9:38:00 AM
installation Rev00

VERY HIGH AND HIGH RISKS OF THE TASK

Risk Task Step Risk Situation Causes Control measures

Risk situation present during all or in a large fail to follow floor opening / and hand Follow floor opeing and hand rail removal procedures by filling check list. The entrance of platform must be close by hard barrication. Place sign boards to warn
HIGH FALL / SLIDE (DIFFERENT LEVEL)
part of the job task rail removal procedures people.
Scaffolding tag must be green with valid inspection. Scaffolding must be with toe board, mid rail and handrail ( any deviation must be approved by Safety
Risk situation present during all or in a large Working on defective/ improper department).inspect and use safety belt while working on scaffolding. hook in to an approved anchor point. 100% tie off safety harness at all times. Maintain good
HIGH FALL / SLIDE (DIFFERENT LEVEL)
part of the job task scaffolding platform house keeping. Check Platform access is protected. Donot overreach out of the scaffolding platform. Donot pull heavy loads when on scaffold platforms. Ladder
shall be raised at least one meter above landing platform and should be secured. ladder entry to the Scaffolding platform must be protected.

Positioning/moving of crane on
uneven ground,and palcement on
loose soil, not fully extending of
Crane outrigger to be placed on steel plates outrigger pad to be double the size of outrigger base.
COLLAPSE: STRUCTURES / EQUIPMENT outriggers
HIGH lifting platform/ stairs crane outrigger should be full opened and dont install outrigger near by trench.
/ BUILDINGS
crane operator and the signalman must be trained and authorized .

follow lifing plan

Ground condition shall be checked and should be leveled.out rIgger pad must be twice as large as pad area.Outrigger shall be fully extended and at least 1
meter away from manholes and trenches.Do not overload, always lift up to SWL (safe working load).Do not operate crane in high wind and raining
conditions.Barricade the swinging radius of crane and don’t allow unauthorized persons except for trained and certified rigger.Rigger should wear a jacket, only
HIT BY FALLING PARTS / STRUCTURES / rigger can give signal to the crane operators. Minimum two tag lines shall be used to control the swinging of load.Man entry is not allowable under the suspended
HIGH lifting platform/ stairs Lifting of loads and failure of cranes
EQUIPMENT / TOOLS load even if he is a rigger. Crane third party certificate must be valid.Operator third party & license must be valid.Rigger third party and CAR 5 training must be
valid .Anti tube block/limit switch (it will stop the function of crane hook once it touches and it will prevent from hook from hitting to top boom pulley. Lifting
appliance like (wire rope sling, webbing sling, D shackle, chain block) third party certificate must be valid. Damaged and expired lifting tools and tackles shall not
be used. Safety latch must be available on main and auxiliary hook. Use tag line to control the load. Use push pull stick.

Page: 2 out 5
 PNR 000068 - Job Safety Analysis
Generated on
Job task description: INDU_NOV2023_0496_Rev00 - Travelling grate head area stairs and platform removal and installation Rev00 1/21/2024_9:38:00
AM
Item Task Step Risk Situation Causes Effects Control measures Probability Severity Risk
Events resulting in life-changing
Risk situation present during all or in a large FALL / SLIDE (DIFFERENT fail to follow floor opening / and hand Follow floor opeing and hand rail removal procedures by filling check list. The entrance
1 injury/disease or 1 fatality of Own POSSIBLE SIGNIFICANT HIGH
part of the job task LEVEL) rail removal procedures of platform must be close by hard barrication. Place sign boards to warn people.
Employees or Third Parties

Events that result in

Performing activities with defective/
injuries/illnesses with absence Use heavy duty impact gloves cut resistent level. Maintain clear communication
Risk situation present during all or in a large PINCH POINTS OF THE over or undersized hand tools, rotating
2 from work or with medical between co workers while handling parts and place it gently on the floor. Remove parts POSSIBLE MODERATE MEDIUM
part of the job task BODY OR BODY PARTS parts, congested work area with other
treatment or restriction to work by in sequence.
equipments/ parts.
Own Employees or Third Parties

Scaffolding tag must be green with valid inspection. Scaffolding must be with toe board,
mid rail and handrail ( any deviation must be approved by Safety department).inspect
and use safety belt while working on scaffolding. hook in to an approved anchor point.
Events resulting in life-changing
Risk situation present during all or in a large FALL / SLIDE (DIFFERENT Working on defective/ improper 100% tie off safety harness at all times. Maintain good house keeping. Check Platform
3 injury/disease or 1 fatality of Own POSSIBLE SIGNIFICANT HIGH
part of the job task LEVEL) scaffolding platform access is protected. Donot overreach out of the scaffolding platform. Donot pull heavy
Employees or Third Parties
loads when on scaffold platforms. Ladder shall be raised at least one meter above
landing platform and should be secured. ladder entry to the Scaffolding platform must
be protected.

Events that result in

injuries/illnesses with absence
Risk situation present during all or in a large EXPOSURE TO DUST / Performing task in Process areas/
3 from work or with medical FFP2 mask must be used VERY LIKELY MODERATE MEDIUM
part of the job task PARTICULATE stock yard
treatment or restriction to work by
Own Employees or Third Parties

Events that result in

keep walking areas clear from clutter or obstructions. Keep flooring in good condition.
injuries/illnesses with absence
Risk situation present during all or in a large FALL / SLIDE (SAME keep working areas and walkways well lit. Remove obstacles from walkways and
4 Poor house keeping from work or with medical POSSIBLE MODERATE MEDIUM
part of the job task LEVEL) always keeping walkways free of clutter. Arrange tools and spares in the work area.
treatment or restriction to work by
Keep floors dry and clean. Remove all slippery material.
Own Employees or Third Parties

Events that result in

injuries/illnesses with absence
Risk situation present during all or in a large DYNAMIC MUSCLE Manual handling for shifting of tools Plan breaks in between the activity .Have sufficient water in proper intevals. keep
5 from work or with medical POSSIBLE MODERATE MEDIUM
part of the job task OVERLOAD components or spares changing the team members in cycle
treatment or restriction to work by
Own Employees or Third Parties

Performing activities at high elevation
HIT BY FALLING PARTS /
Risk situation present during all or in a large without tool lanyards. Storing of
6 STRUCTURES / from work or with medical
part of the job task spares or tools and other machineries
EQUIPMENT / TOOLS
at high elevation. SIMOPS
Use tool lanyards to prevent tools from falling. Keep all material at least 3 feet from a
leading edge. Do not hang objects over guardrails.
Events that result in Secure all objects when working on an elevated surface. Toe boards must be in place
injuries/illnesses with absence and inspected . Wear mandatory PPE Cover all openings with fire blankets to avoid
tools/ parts falling to below floors, Use containers for keeping tools / bolts and other POSSIBLE MODERATE MEDIUM
treatment or restriction to work by spares. Maintain proper housekeeping. Donot stack material above toe board.
Own Employees or Third Parties Barricade lower floors when covering the platform not possible. Communicate often.
Work as a team to avoid complacency and remain vigilant of these procedures at all
times.Donot perform any simultanious activities

Use both hands when holding the grinder.

Events that result
injuries/illnesses with absence
CUTTING / DRILLING /
1 Welding pad eyes surface preparation Working with Grinding machine from work or with medical
ABRASIVE CONTACTS
treatment or restriction to work by
Own Employees or Third Parties
Wear safety glasses or goggles, face shield to protect against flying particles, Gloves,
aprons, metatarsal safety boots, hearing protection, and respiratory protection
Floor around the work area must be tidy.
in
Clean and inspect grinders before use
Grinding machine must be with deadman switch.
POSSIBLE MODERATE MEDIUM
Guards must be provided and adjusted properly as per the activity and replace
damaged guards
Never operate grinding wheels at speeds in excess of the recommended speed.
Never hold the work peice with hand insted provide vice .
Keep work areas well illuminated
Use metabo or similar specification grinding machine

Do not use wheels that are cracked or those that excessively vibrate.Wear safety
glasses or goggles, face shield to protect against flying particles, Gloves, aprons,
Events that result in metatarsal safety boots, hearing protection, and respiratory protection. Grinding
HIT BY PROJECTION OF
injuries/illnesses with absence machine must be with deadman switch. Clean and inspect grinders before use, check
MATERIALS (TOOLS, Working with defective/ underated
2 Welding pad eyes surface preparation from work or with medical the manufacturer's stated running speeds, or markings on the grinder, and grinder POSSIBLE MODERATE MEDIUM
PARTS, FRAGMENTS, Grinding machine/ wheels
treatment or restriction to work by wheel for the maximum speed that it can be used. Guards must be provided and
SPARKS)
Own Employees or Third Parties adjusted properly as per the activity and replace damaged guards. Never operate
grinding wheels at speeds in excess of the recommended speed.Use metabo or similar
specification grinding machine.

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 PNR 000068 - Job Safety Analysis
Generated on
Job task description: INDU_NOV2023_0496_Rev00 - Travelling grate head area stairs and platform removal and installation Rev00 1/21/2024_9:38:00
AM
Item Task Step Risk Situation Causes Effects Control measures Probability Severity Risk
Events that result in
injuries/illnesses with absence
While grinding or cutting with grinding Make sure the work area is clear of flammable materials and that combustible dust is
3 Welding pad eyes surface preparation FIRE from work or with medical POSSIBLE MODERATE MEDIUM
machine not allowed to accumulate.
treatment or restriction to work by
Own Employees or Third Parties

Events that result in

injuries/illnesses with absence 1) Check the welding and power cables free from cracks, damage, insulation damage
CONTACT WITH
4 Welding pad eyes to structure using welding machine from work or with medical poor connection .the welding should be certified. POSSIBLE MODERATE MEDIUM
ENERGIZED SURFACE
treatment or restriction to work by 2) route the power cables above from the ground level by avoiding wet surfaces
Own Employees or Third Parties
Qualified signal man to be provided during the maneuvering of vehcles. Signal man
RUN OVER - VEHICLES Events resulting in life-changing
Working near vehicle/ mobile should wear reflective jacket. All signages must be respected. Remove all unauthorized
5 out riggers pad positioning to crane OR AUTOMOTIVE injury/disease or 1 fatality of Own REMOTE SIGNIFICANT MEDIUM
equipments movement area employees from the vehicle movement area. Driver must have valid certificates and
EQUIPMENT Employees or Third Parties
authorization.

Events that result in

injuries/illnesses with absence Use heavy duty impact gloves cut resistent level. Maintain clear communication
PINCH POINTS OF THE
6 Slinging to platform / stair structure poor communincation from work or with medical between co workers while handlingslings and place it gently on the floor. Remove slings POSSIBLE MODERATE MEDIUM
BODY OR BODY PARTS
treatment or restriction to work by in sequence.
Own Employees or Third Parties

7 platform / stairs sructure by oxy cutting
Inspect adjacent areas for combustabile material. Scaffolding boards must be laminated
and covered with fire blanket.Cover non removable combustabile material with fire
blanket when perfoming hot work.Cover all openings/ provide fire blanket curtain to
Events that result in avoid sparks going to below floors.keep the area free from combustible material like oil
injuries/illnesses with absence container , WD40,CRC -Contact Cleaner. keep water bucket and fire extinguisher on
Performing Oxy cutting with defective
FIRE from work or with medical site.Use PPE leather heavy duty welding gloves , apron, leg sleeve, hand sleeve, REMOTE MODERATE LOW
hoses and torch
treatment or restriction to work by welding face shield and safety glass. Barricade the working area to avoid unauthorized
Own Employees or Third Parties entry. Provide firewatch through out the activity. Check the gas hoses free from cracks,
damage, insulation damage, joints. Carry soup solution test every replacement of parts
or cylinder. Provide flash back arrester on both ends. Torch nozzle to be cleaned at
regular intervels.

8 platform / stairs sructure by oxy cutting
leakage of gas from gas cylinder,
Flash back arrestor not installed, lack
of safety lock/cap on gas cutting,
EXPLOSION
incompetence person, lack
experince while using gas cylinder,
improper secured gas cutting tool.
Events resulting in life-changing
injury/disease or 1 fatality of Own
of
Employees or Third Parties
Use trolleys to keep cylinders.Keep the cylinders vertically and secure with chains or
belts anchored to the trolley or to the transporting vehicle. Don't use oil or greese hand
glove to handle hose or cylinder it will cause explosion. safety caps must be fitted at all
times. Donot keep the cylinders inside the vehicle movement/ lifting zone. Flash back REMOTE SIGNIFICANT MEDIUM
arrestor should be fitted in both lines.Inspect the hoses for cracks and damages. Route
the gas hose seperately don't mix with power cables. always keep gas cylinders away
from hot work area. Cylinders inspection must be valid. Cutting torch must have NRV

9 platform / stairs sructure by oxy cutting
Use trolleys to keep cylinders.Keep the cylinders vertically and secure with chains or
belts anchored to the trolley or to the transporting vehicle. TDon't use oil or greese
Events resulting in life-changing hand glove to handle hose or cylinder it will cause explosion. safety caps must be fitted
Improper handling of compressed gas
EXPLOSION injury/disease or 1 fatality of Own at all times. Donot keep the cylinders inside the vehicle movemnt/ lifting zone. Fire back REMOTE SIGNIFICANT MEDIUM
cylinders
Employees or Third Parties arrestor should be fitted in both lines.Inspect the hoses for cracks and damages. Route
the gas hose seperately don't mix with power cables. always keep gas cylinders away
from hot work area. Cylinders inspection must be valid.

Hammer must not be with a loose or damaged handle.Clean the hammer prior to use.
Glove must be free of Grease and lubricants to avoid Slip
Events that result in Must have a firm grip on the hammer handle when used.Inspect the hammer for
HIT BY PROJECTION OF
injuries/illnesses with absence handles that are rough, cracked, broken, splintered, sharp-edged, loosely attached to
MATERIALS (TOOLS, Performing activity with defective/
10 removal and installation of paltform and stairs from work or with medical head, head with dents, cracks, chips, mushrooming, or excessive wear. Donot use the POSSIBLE MODERATE MEDIUM
PARTS, FRAGMENTS, unapproved hammers
treatment or restriction to work by hammer if found any defectWear apron, leg guard , hand sleeves along with mandatory
SPARKS)
Own Employees or Third Parties PPE during hammer usage. Do not redress, grind, weld or reheat-treat a hammer
head.Do not strike with the side or cheek of the hammer. Use only Vale approved
hammer (Wilton).
Positioning/moving of crane on
uneven ground,and palcement on
loose soil, not fully extending of Crane outrigger to be placed on steel plates outrigger pad to be double the size of
COLLAPSE: Events resulting in life-changing
outriggers outrigger base.
4 lifting platform/ stairs STRUCTURES / injury/disease or 1 fatality of Own POSSIBLE SIGNIFICANT HIGH
crane outrigger should be full opened and dont install outrigger near by trench.
EQUIPMENT / BUILDINGS Employees or Third Parties
crane operator and the signalman must be trained and authorized .

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 PNR 000068 - Job Safety Analysis
Generated on
Job task description: INDU_NOV2023_0496_Rev00 - Travelling grate head area stairs and platform removal and installation Rev00 1/21/2024_9:38:00
AM
Item Task Step Risk Situation Causes Effects Control measures Probability Severity Risk

follow lifing plan

5 lifting platform/ stairs
Ground condition shall be checked and should be leveled.out rIgger pad must be twice
as large as pad area.Outrigger shall be fully extended and at least 1 meter away from
manholes and trenches.Do not overload, always lift up to SWL (safe working load).Do
not operate crane in high wind and raining conditions.Barricade the swinging radius of
crane and don’t allow unauthorized persons except for trained and certified
rigger.Rigger should wear a jacket, only rigger can give signal to the crane operators.
HIT BY FALLING PARTS / Events resulting in life-changing Minimum two tag lines shall be used to control the swinging of load.Man entry is not
STRUCTURES / Lifting of loads and failure of cranes injury/disease or 1 fatality of Own allowable under the suspended load even if he is a rigger. Crane third party certificate POSSIBLE SIGNIFICANT HIGH
EQUIPMENT / TOOLS Employees or Third Parties must be valid.Operator third party & license must be valid.Rigger third party and CAR 5
training must be valid .Anti tube block/limit switch (it will stop the function of crane hook
once it touches and it will prevent from hook from hitting to top boom pulley. Lifting
appliance like (wire rope sling, webbing sling, D shackle, chain block) third party
certificate must be valid. Damaged and expired lifting tools and tackles shall not be
used. Safety latch must be available on main and auxiliary hook. Use tag line to control
the load. Use push pull stick.

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