Inspection and Test Plan for Steel Structure Work

Item
Acticity Characteristic to be verified INSPECTION FOR REFERENCE DOCUMENT REPORT FORMAT REMARKS

ABB WTL SCOT

1). Steel Structure (Shop Fabrication)

1.1 Preparation Work
1.1.1 Document submit 1.Propose material specification for approval H R R
2.Submit material summary list H R R FM-101
3.Submit shop drawings H R R Engineering DWG.
Complied with engineering DWG.
4.Material order according with specification design H R R
5.Submit certificate calibration equipment & tool H R R FM-107
6.Submit NDE Procedure,NDE Operator qualification H R R FM-101
1.1.2 Welding Preparation 1.Submit welding procedure H R R FM-102
AWS D1.1
2.Welder qualification test H W R FM-103,FM-104
3.Welder ID card issued H R R FM-105,FM-106
1.2 Fabrication Work
1.2.1 Material Receiving 1.Check the material appearancesize dimension & PO H S R FM-101
2.Check the mill cerificate and welding electrode H R R PO & DWG.
FM-108
3.Visual check material condition. H S R
1.2.2 Cutting,Grinding & Drill 1.Hand flame-cutting are prohibited H S R All material befor fabricate
2.Cut edge shall be free of defects H S R shall be approval by WTL
3.Cut surface shall be fine & smooth H S R and/or SCOT
4.Bolthole free of burrs,fins,etc Complied with engineering DWG.
H S R FM-109
1.2.3 Assembly 1.Check assembly member size according to drawing H S R
2.All the parts of member shall be free of twist and damage. H S R
1.2.4 Welding 1.Welding history sheet H W R FM-129
2.Check joint type according to DWG & WPS H S R FM-102
AWS D1.1 & Approved WPS
3.Check welding material storage & management H S R FM-103
4 Monitoring before,during and after welds H S R
1.2.5 Visual Inspection 1.QC Inspector perform visual inspection code AWS D1.1 H S R AWS D1.1 Table 6.1 FM-109 T<14mm PT 10% Butt
weld.T>14mm PT/RT 100% Butt
1.Check visible or non-visible defects H S R PT/MT and RT/UT weld.PT/RT 100% Splice joint
1.2.6 Non-Destructive Testing AWS D1.1 Table 9.16 All NDE Report From Supplier main structure
2.NDE method and testing rate H R R
1.2.7 Marking & Storage 1.Check member "marking" according to DWG H S R
Complied with engineering DWG. N/A
2.Check the member be stocked properly H S R
1.3 Painting Work
1.3.1 Material (Painting Data) 1.Check material supplier approval by WTL/SCOT H R R
2.Check paint MSDS appearance & identification H R R
Complied with engineering DWG. FM-108
3.Check paint system manufacturer H R R
4.Check paint mill certificate H R R
5.Submit certificate calibration equipment & Tool H R R FM-107
1.3.2 Surface Preparation 1.Surface check and remove all grease and oil contamination before blasting H S R
2.Check compressor air free from water & oil H S R
3.surface condition shall be over Sa 2.5 after blasting H S R
1.3.3 Painting 1.Check the paint mix rate and condition H S R
Manufacturer recommends Supplier
2.Check the temperature and humility<85% H S R
3.Check the paint dry and curing time H S R
4.Final DFT H W R
1.3.4 material storage 1.Material storage control list H R R
1.14 Release to Site 1.Check document concern to steel structure fabrication and MEMBER marking for identify H R R FM-118
Complied with engineering DWG
2.Notification to WTL/SHELL before 24 hors H R R FM-001

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 Inspection and Test Plan for Steel Structure Work

Item
Acticity Characteristic to be verified INSPECTION FOR REFERENCE DOCUMENT REPORT FORMAT REMARKS

ABB WTL SCOT

1.3.1 Material (Painting Data) 1.Check material supplier approval by WTL/SHELL H R R

2.Check paint MSDS appearance & identification H R R
3.Check paint system manufacturer H R R Complied with engineering DWG. FM-108

4.Check paint mill certificate H R R

1.3.2 Surface Preparation 1.Surface check and remove all grease and oil contamination before blasting H S R
2.Check compressor air free from water & oil H S R
3.Surface condition shall be over Sa 2.5 after blasting H S R
1.3.3 Painting 1.Check the paint mix rate and condition H S R
Manufacturer recommends Supplier
2.Check the temperature and humility<85% H S R
3.Check the paint dry and curing time H S R
4.Check Final DFT H W R
1.3.4 Material storage 1.Material storage control list H R R
1.3.5 Release to Site 1.Check document concern to steel structure fabrication and MEMBER marking for identify H R R FM-118
Complied with engineering DWG
2.Notification to WTL/SCOT before 24 days H R R FM-100

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