Inspection and Test Plan for Steel Structure Work

Item
Acticity Characteristic to be verified INSPECTION FOR REFERENCE DOCUMENT REPORT FORMAT REMARKS

ABB WTL SCOT

1). Steel Structure (Shop Fabrication)

1.1 Preparation Work
1.1.1 Document submit 1.Propose material specification for approval H R R
2.Submit material summary list H R R FM-101
3.Submit shop drawings H R R Engineering DWG.
Complied with engineering DWG.
4.Material order according with specification design H R R
5.Submit certificate calibration equipment & tool H R R FM-107
6.Submit NDE Procedure,NDE Operator qualification H R R FM-101
1.1.2 Welding Preparation 1.Submit welding procedure H R R FM-102
AWS D1.1
2.Welder qualification test H W R FM-103,FM-104
3.Welder ID card issued H R R FM-105,FM-106
1.2 Fabrication Work
1.2.1 Material Receiving 1.Check the material appearancesize dimension & PO H S R FM-101
2.Check the mill cerificate and welding electrode H R R PO & DWG.
FM-108
3.Visual check material condition. H S R
1.2.2 Cutting,Grinding & Drill 1.Hand flame-cutting are prohibited H S R All material befor fabricate
2.Cut edge shall be free of defects H S R shall be approval by WTL
3.Cut surface shall be fine & smooth H S R and/or SCOT
4.Bolthole free of burrs,fins,etc Complied with engineering DWG.
H S R FM-109
1.2.3 Assembly 1.Check assembly member size according to drawing H S R
2.All the parts of member shall be free of twist and damage. H S R
1.2.4 Welding 1.Welding history sheet H W R FM-129
2.Check joint type according to DWG & WPS H S R FM-102
AWS D1.1 & Approved WPS
3.Check welding material storage & management H S R FM-103
4 Monitoring before,during and after welds H S R
1.2.5 Visual Inspection 1.QC Inspector perform visual inspection code AWS D1.1 H S R AWS D1.1 Table 6.1 FM-109 T<14mm PT 10% Butt
weld.T>14mm PT/RT 100% Butt
1.Check visible or non-visible defects H S R PT/MT and RT/UT weld.PT/RT 100% Splice joint
1.2.6 Non-Destructive Testing AWS D1.1 Table 9.16 All NDE Report From Supplier main structure
2.NDE method and testing rate H R R
1.2.7 Marking & Storage 1.Check member "marking" according to DWG H S R
Complied with engineering DWG. N/A
2.Check the member be stocked properly H S R
1.3 Painting Work
1.3.1 Material (Painting Data) 1.Check material supplier approval by WTL/SCOT H R R
2.Check paint MSDS appearance & identification H R R
Complied with engineering DWG. FM-108
3.Check paint system manufacturer H R R
4.Check paint mill certificate H R R
5.Submit certificate calibration equipment & Tool H R R FM-107
1.3.2 Surface Preparation 1.Surface check and remove all grease and oil contamination before blasting H S R
2.Check compressor air free from water & oil H S R
3.surface condition shall be over Sa 2.5 after blasting H S R
1.3.3 Painting 1.Check the paint mix rate and condition H S R
Manufacturer recommends Supplier
2.Check the temperature and humility<85% H S R
3.Check the paint dry and curing time H S R
4.Final DFT H W R
1.3.4 Material storage 1.Material storage control list H R R
1.14 Release to Site 1.Check document concern to steel structure fabrication and MEMBER marking for identify H R R FM-118
Complied with engineering DWG
2.Notification to WTL/SHELL before 24 hors H R R FM-001

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 Inspection and Test Plan for Steel Structure Work

Item
Acticity Characteristic to be verified INSPECTION FOR REFERENCE DOCUMENT REPORT FORMAT REMARKS

ABB WTL SCOT

1.3.1 Material (Painting Data) 1.Check material supplier approval by WTL/SHELL H R R

2.Check paint MSDS appearance & identification H R R
3.Check paint system manufacturer H R R Complied with engineering DWG. FM-108

4.Check paint mill certificate H R R

1.3.2 Surface Preparation 1.Surface check and remove all grease and oil contamination before blasting H S R
2.Check compressor air free from water & oil H S R
3.Surface condition shall be over Sa 2.5 after blasting H S R
1.3.3 Painting 1.Check the paint mix rate and condition H S R
Manufacturer recommends Supplier
2.Check the temperature and humility<85% H S R
3.Check the paint dry and curing time H S R
4.Check Final DFT H W R
1.3.4 Material storage 1.Material storage control list H R R
1.3.5 Release to Site 1.Check document concern to steel structure fabrication and MEMBER marking for identify H R R FM-118
Complied with engineering DWG
2.Notification to WTL/SCOT before 24 days H R R FM-100

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 Inspection and Test Plan for Steel Structure Work

Item
Acticity Characteristic to be verified INSPECTION FOR REFERENCE DOCUMENT REPORT FORMAT REMARKS

ABB WTL SCOT

2). Steel Structure (Field Installation)

2.1 Erection Work
2.1.1 Members Receiving
1.Check receiving members quantity and idntification mark according to packing list & DWG H R R Complied with engineering DWG FM-108
2.Check receiving members free of damage or deforming H R R
3.Check welding consumable storage H R R FM-107
4.Baking/Holding Oven certificate H R R FM-107
5.Check welding consumable storage FM-107
2.1.2 Bolts Receiving 1.Check bolts size,quantity,appearance & mill certificate according to P.O H R R
Complied with engineering DWG BY Suplier(MSDS)
2.Check bolt mechanical property Mill certificate) H R R
2.1.3 Scaffolding Plan 1.All scaffolding shall meet site requirement H W W N/A N/A
2.All scaffolding shall be prohibited using without safety approval H W W N/A N/A
2.1.4 Lifting Plan 1.Plan structures lifted by section or module & sequence H W R Complied with engineering DWG N/A
2.Carne capacity/section or steel structure wieght/crane location H W R
2.1.5 Frame Members Installation 1.Check contact surface prior to bolting H W R FM-120
2.Check filler plates as specified H W R FM-121
3.Check bolts tightness H W R Complied with engineering DWG FM-122
4.Check plumbing H W R
5.Bolts toque verification H S R
2.1.6 Welding 1.Welding history sheet H W R FM-102
2.Check the qualified welding procedure be used H R R FM-103
3.Check joint type according to DWG & WPS H R R Approved WPS & AWS D1.1 FM-104
4.Check welding material be storage H S R FM-014
5.Check weld free from visible defects and weld size H R R
6.Check welding electrode H R R FM-108
2.1.7 Visual Inspection 1.QC Inspector perform visual inspection code AWS D1.1 H W R AWS D1.1 Table 6.1 FM-109 T<14mm PT 10% Butt weld.T>14mm PT/RT
2.1.8 Non-Destructive Testing 1.Check visible or non-visible defects H W R PT/MT and RT/UT 100% Butt weld.PT/RT 100% Splice joint main
AWS D1.1 Table 9.16 structure
2.NDE method and testing rate H R R All NDE Report From Supplier
2.1.9 Bolts torque(Wrench torque) 1.Check the equipment calibration/Expire H R R Complied with engineering DWG FM-120
2.1.10 Roof & Siding installation 1 Visual check material condition prior to installation(Metal sheet normal type & Insulation type) H W R
2 Check and ensure dimention are correctly of steel structure frame(C150x75x6.5mm). H W R Complied with engineering DWG FM-124
3 Ensure the line and offset vetical and horizontal of steel structure frame (C150x75x6.5mm) H W R
2.2 Painting Work
2.2.1 Material Receiving 1.Check material supplier approval by WTL/SCOT H R R
2.check paint MSDS appearance & identification H R R
Complied with engineering DWG FM-108
3.Check paint system is the same manufacturer H R R
4.check paint mill certificate H R R
5.Submit certificate calibration equipment & Tool H R R
2.2.2 Surface Preparation 1.Surface check and remove all grease and oil contamination before blasting H W R
2.Check compressor air free from water & oil H W R
FM-125
3.Surface condition shall be over Sa 2.5 after blasting H W R
2.2.3 Painting 1.Check the paint mix rate and condition H W R Complied with engineering DWG Touch-up paint
2.Check the temperature and humility<85% H W R
3.Check the paint dry and curing time H W R FM-126
4.Final DFT H W R

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 Inspection and Test Plan for Steel Structure Work

Item
Acticity Characteristic to be verified INSPECTION FOR REFERENCE DOCUMENT REPORT FORMAT REMARKS

ABB WTL SCOT

Documentation
3.1 QA/QC Documentation 1.Submit as-built DWg H R R

2.Final document submit all of inspection records & mill certificate whole package H R R
Complied with engineering DWG
3.Clear all outstanding punchlist H W R

4.Turnover pack preparation and handover to shell for system mechanical complition H R R

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