Group I NG

Output Cutting 2021
TGL PCS KG
Jan 49,827 276.56
Feb 85,363 418.79
Mar 61,620 436.98
Apr 80,287
Mei 60,062
Jun
Jul
Agust
Sep
Okt
Nop
Des
Total 337,159 1,132.33
Diperiksa Dibuat
QUALITY PERFORMANCE REPORT

GROUP I
2021 H. Puji. S Krisna
TARGET 300
PPM
250
200
TARGET DEFECT :
140
150 ≤ 100 PPM
100
50
SUBJECT JAN FEB MAR APR MAY JUN JUL AUG SEP OCT NOV DEC
Akumulasi Target
1 Quality (ppm) 140
2 Target ≤ 75 ppm 100 100 100 100 100 100 100 100 100 100 100 100
140 ≤ 200 PPM
2 Part Usage (pcs) 49,827
3 Part Reject (pcs) 7 NG Ratio :

4 Accumulation 7 7 7 7 7 7 7 7 7 7 7 7 0.01%
QUALITY PROBLEM JANUARY 2021
No PART NO LEAF QTY NAMA REJECT 4M MESIN PENYEBAB KODE Kanban No.
1 P-65020-321-0 4 1 Taper pecah/Gompal Man 1-10-2-TAP Klewat Roll 212 2020222301
2 MB111141 4 2 Dabo NG Man 1-14-2-CLH Dabo Lebar Sebelah 242 2020220801
3 8-98240-614-0 1 1 Eye forming NG Man 1-04-2-EFO Potongan nabrak 247 2110001201
4 48210-EW330 1 1 Center hole tdk standar Man 1-03-1-BOR Center Lebar Sebelah 207 2130000014
5 8-97696-189-0 4 1 Tebal lower standar Man 1-10-3-TAP Awal Proses Tebal Lo 205 2120004901
6 8-97696-191-0 8 1 Taper pecah/Gompal Man Tapper Pecah 212 2110005008
7
8
9
10
TOTAL REJECT 7
5 120.00%
100.00%
100.00%
4 85.71%
71.43% 80.00%
3
57.14%
60.00%
2
28.57% 40.00%
1
20.00%
2 2 1 1 1
0 0.00%
Tapper Pecah/gompal Dabo NG Eye Forming NG Center Hole tidak Standar Tebal Lower Standar
PT. Muarateweh spring MF-PQ-055-00

Diperiksa Dibuat

GROUP I
TARGET 300
PPM
250
200
TARGET DEFECT :
140
150 ≤ 100 PPM
100 105
50
Akumulasi Target
1 Quality (ppm) 140 105
2 Target ≤ 75 ppm 100 100 100 100 100 100 100 100 100 100 100 100
118 ≤ 200 PPM
2 Part Usage (pcs) 49,827 85,363
3 Part Reject (pcs) 7 9 NG Ratio :

4 Accumulation 7 16 16 16 16 16 16 16 16 16 16 16 0.01%
QUALITY PROBLEM FEBRUARY 2021
1 54811-54620 6 1 Diamond triming tidak standar Man 1-07-1-DTR Kedua sisi di trimmi 217 212023801
2 48110-OW190 2 1 Span tdk standar (span panjang se Man 1-02-2-CHO Span Panjang Sebelah 208 2120034602
3 8-98240-614 2 1 Eye forming NG Man 1-04-2-EFU Eye Forming Penyok 247 2110035201
4 48110-OW190 2 1 Diamond triming tidak standar Man 1-07-1-DTR Lebar Triming NG 217 2110042102
5 48110-OW190 1 1 Eye forming NG Man 1-04-1-EFO Eye Forming NG 247 2110051601
6 48210-EW330 1 1 Gurinda scrap tidak standar Trial Milling di Wor 216 2013000013
7 P-65020/21-313 1 1 Groak Man 1-04-1-EFO Eye Forming Groak 224 2110012001
8 8-97695-187 1 1 Span tdk standar (span panjang se Man 1-04-1-EFO Span Tidak Standar 208 2110035501
9 8-97696-187 9 1 Center hole tdk standar (lebar se Man 1-02-1-CHO Center Hole Tdk std 207 2110035509
10
TOTAL REJECT 9
5 100.00% 120.00%
88.89%
4 77.78%
66.67% 80.00%
3 44.44%
2 22.22% 40.00%
1 2 2 2 1 1 1
0 0.00%

Diperiksa Dibuat

GROUP I
TARGET 300
PPM
250
179
200
TARGET DEFECT :
140
150 ≤ 100 PPM
100 105
50
Akumulasi Target
1 Quality (ppm) 140 105 179
2 Target ≤ 75 ppm 100 100 100 100 100 100 100 100 100 100 100 100
137 ≤ 200 PPM
2 Part Usage (pcs) 49,827 85,363 61,620
3 Part Reject (pcs) 7 9 11 NG Ratio :

4 Accumulation 7 16 27 27 27 27 27 27 27 27 27 27 0.01%
QUALITY PROBLEM MARET 2021
1 48110-OW200 1 1 Gompal Mesin 1-02-1-CHO Nabrak dies 102 2110054801
2 8-98240-614 1 1 Eye forming NG Man 1-04-2-EFO Potongan Miring 247 2110056001
3 8-98240-614 1 3 Eye forming NG Mesin 1-04-2-EFO Mesin Error 247 2110062901
4 8-97695-625 1 1 Eye forming NG Mesin 1-04-2-EFO Mesin Error 247 2110065001
5 8-98240-614 H1 1 Taper pecah/Gompal Man 1-10-2-TAP Kelewat Roll Setting 212 2110066603
6 48112-LAA40 2 3 Triming Tidak Rata Man 1-09-1-PTR Triming MIRING 218 2120071001
7 8-97695-632 1 1 Eye forming gompal Man Nabrak mandreel 210 2110052701
8
9
10
11
12
13
14
15
TOTAL REJECT 11
5 120.00%
100.00%
90.91% 100.00%
4
81.82%
80.00%
3
54.55% 60.00%
2
40.00%
1
20.00%
6 3 1 1
0 0.00%
Eye forming NG Triming Tidak Rata Taper pecah/Gompal Gompal

Diperiksa Dibuat

GROUP I
TARGET 300
PPM
250
179
200
TARGET DEFECT :
140
150 ≤ 100 PPM
100 105
75
50
Akumulasi Target
1 Quality (ppm) 140 105 179 75
2 Target ≤ 75 ppm 100 100 100 100 100 100 100 100 100 100 100 100
119 ≤ 200 PPM
2 Part Usage (pcs) 49,827 85,363 61,620 80,287
3 Part Reject (pcs) 7 9 11 6 NG Ratio :

4 Accumulation 7 16 27 33 33 33 33 33 33 33 33 33 0.01%
QUALITY PROBLEM APRIL 2021
1 8-97695-632-0 1 1 Eye forming NG Mesin 1-04-2-EFO Cutting tdk motong 247 2110082701
2 8-97547-483-0 2 1 Diamond triming tidak standar Man 1-07-1-DTR Triming terbalik 217 2110087802
3 4150A233M H1 1 Taper pecah/Gompal Man 1-10-2-TAP Setting awal 212 2120062305
4 4150A233M H1 1 Dabo NG Man 1-14-2-CLH Setting awal 242 2120062305
5 48210-F1041 1 1 Eye forming NG Mesin 1-04-2-EFO Cutting tdk motong 247 2110094201
6 48210-EW700/710 H1 1 Triming Tidak Rata Man 1-09-1-PTR Setting awal 218 2110091711
7
8
9
10
11
12
13
14
15
TOTAL REJECT 6
5 120.00%
100.00%
4 100.00%
83.33%
80.00%
3 66.67%
50.00% 60.00%
2
33.33% 40.00%
1 20.00%
2 1 1 1 1
0 0.00%
Eye forming NG Dabo NG Diamond triming tidak Taper pecah/Gompal Triming Tidak Rata
standar

Diperiksa Dibuat

GROUP I
TARGET 300
PPM
250
200
TARGET DEFECT :
150 ≤ 100 PPM
100
50
1016
140
105
179
75
0
Akumulasi Target
1 Quality (ppm) 140 105 179 75 1,016
2 Target ≤ 75 ppm 100 100 100 100 100 100 100 100 100 100 100 100
279 ≤ 200 PPM
2 Part Usage (pcs) 49,827 85,363 61,620 80,287 60,062
3 Part Reject (pcs) 7 9 11 6 61 NG Ratio :

4 Accumulation 7 16 27 33 94 94 94 94 94 94 94 94 0.03%
QUALITY PROBLEM MAY 2021
1 8-97695-632-0 1 1 Eye forming NG Machine 1-04-2-EFO Cutting tidak motong 247
2 48210-EW330 1 60 Gurinda scrap tidak stan 216
3
4
5
6
7
8
9
10
11
12
13
14
15
TOTAL REJECT 61
5 120.00%
100.00%
4 100.00%
83.33%
80.00%
3 66.67%
50.00% 60.00%
2
33.33% 40.00%
1 20.00%
2 1 1 1 1
0 0.00%
Eye forming NG Dabo NG Diamond triming tidak Taper pecah/Gompal Triming Tidak Rata
standar

Group I NG

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Group I NG

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Output Cutting 2021

QUALITY PERFORMANCE REPORT

150 ≤ 100 PPM

3 Part Reject (pcs) 7 NG Ratio :

PT. Muarateweh spring MF-PQ-055-00

QUALITY PERFORMANCE REPORT

3 Part Reject (pcs) 7 9 NG Ratio :

PT. Muarateweh spring MF-PQ-055-00

QUALITY PERFORMANCE REPORT

3 Part Reject (pcs) 7 9 11 NG Ratio :

PT. Muarateweh spring MF-PQ-055-00

QUALITY PERFORMANCE REPORT

3 Part Reject (pcs) 7 9 11 6 NG Ratio :

PT. Muarateweh spring MF-PQ-055-00

QUALITY PERFORMANCE REPORT

3 Part Reject (pcs) 7 9 11 6 61 NG Ratio :

PT. Muarateweh spring MF-PQ-055-00

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