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HZN ASSOCIATES (M) SDN BHD

(Company No. 295194-P)

DOCUMENT TITLE : HOSE PATCHING PROCEDURE

USING BELZONA 2211 & 2921
WORK LOCATION :
WORK DESCRIPTION :

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Prepared by:

HZN ASSOCIATES (M) SDN BHD

No.13, (1st Floor), Jalan Majistret U1/26,
Seksyen U1, Hicom Glenmarie Industrial Park
40150 Shah Alam, Selangor
Tel No: 03-7880 2787
Fax No: 03-7880 1989
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TABLE OF CONTENT

1.0 INTRODUCTION

2.0 REFERENCE

3.0 GENERAL BELZONA INFO

4.0 INSTRUCTION TO USE (MINOR DAMAGED)

5.0 REPAIRING OF EXCESSIVE OUTER DAMAGED

6.0 INSPECTION

7.0 TEST & ACCEPTANCE

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1.0 INTRODUCTION
1.1 This procedure will provide a guideline for BELZONA 2211 (MP HI-BUILD
ELASTOMER) and 2921 repair work for external application.
1.2 This procedure complies with Petronas Technical Specification and
Manufacturer recommendation.
1.3 Extend of repaired activity will be determined by Client’s inspection team
for any undesired result.

2.0 REFERENCE
2.1 Pts 30.48.00.31-P Protective Coating & Lining (February 1999)
2.2 Coral Malaysia (January Rev 0)
2.3 Manufacture Recommendation

3.0 INSTRUCTION FOR USE (MINOR DAMAGED)

3.1 TO ENSURE AN EFFECTIVE MOLECULAR WELD (STEP 1)
SURFACE PREPARATION

Brush away
contamination

Apply degrease/ cleaner

(BELZONA 9111) or any other
effective cleaner.

Roughen the surface by

power tool, grinding may
be considered

Brush away loose

contamination and degrease
again

Conditioner must be touch dry

before over coating with
belzona 2211 & 2921

STEP 2

Conditioner Touch Dry Max. Overcoating

Belzona 2921 2 hour 8 hour
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3.2 COMBINE THE REACTIVE COMPONENTS (STEP 2)

Transfer the entire content of the base

and solidified on to the BELZONA
Working Surface

Mix together for at least 3 min until

material is on an even color and
consistency.

For mix small quantity the ratio is:

3.0 parts base: 1 part solidifier by
volume or
2.3 parts base: 1 part solidifier by
weight.

Temperature 5˚C 15˚C 25˚C 30˚C

Use all material within 35 min 20 min 13 min 10 min

3.3 APPLYING BELZONA (STEP 3)

Apply BELZONA 2211 directly to

prepared surface using Plastic spatula.

Press down firmly to fill all cracks.

Remove entrapped air

Contour the BELZONA 2211 and clean

related tool after done using thinner

STEP 4

3.4 COMPLETION OF THE MOLECUL REACTION (STEP 4)

Allow BELZONA 2211 to solidify as below subjecting it to the condition indicated.
Note: These times are for a thickness of approximately (0.25 cm); they will be
reduce for thicker section and extended for thinner section.
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3.5 APPLICATION OF A FURTHER LAYER OF BELZONA 2211 (STEP 5)

3.5.1 Applying subsequence layer of Belzona 2211 can be carried out up to 3 days
after previous application without need any surface treatments other than removal
of contamination.

Temperature Movement or use involving no Machining and/or Full mechanical of Immersion in

loading immersion lighting loading thermal loading chemicals

5˚C 10 Hour 18 Hour 3 days 10 days

10˚C 6 Hour 12 Hour 2 days 7 days
15˚C 4 Hour 6 Hour 1 ½ days 5 days
20˚C 2 Hour 4 Hour 1 days 3 days
25˚C 1 ½ Hour 3 Hour 18 Hours 2 days
30˚C 1 Hour 2 Hour 16 Hours 1 days
Overcoating of aged of weathered Belzona 2211 is possible at any time after initial
application, provided that the surface preparation technique as mention earlier.

4.0 REPAIRING OF EXCESSIVE OUTER DAMAGE

1. Using a knife cut the cover rubber and floatation materials to the depth of
the damage and removes the unwanted part.

Note:
a. Cut the edges of the cover rubber to be removed at an angle of
approximately 45 to the inside.
b. Round of the four corners of the cover rubber that is to be cut and
removed.
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2. Using disc sander or wire brush remove marine algae and sea shell from
the cover rubber in the periphery of damaged portion, buff until a fresh
surface of the cover rubber appears. Remove extraneous substance
adhering to floatation material by using of the wire brush.

3. If the floatation materials have absorbed an excessive amount of

moisture, press a waste cloth against the flotation materials and remove
as much of the moisture as possible.

4. Remove all loose surface contamination and degrease with Belzona®

9111 (Cleaner/Degreaser) or any other effective cleaner which does not
leave a residue, e.g. methyl ethyl ketone (MEK).

5. Apply Belzona 9111 to draw/remove the processing oils and waxes to the
surface of some rubbers, particularly when new, which then impairs
adhesion of Belzona 2211. Test for this on a small area. If, on rubbing with
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a rag moistened with Belzona 9111, a greasy film is appears, the surface
should not be degreased, but simply abraded.

6. Brush away loose contamination and degrease again.

7. Immediately, apply a thin, even coat of Belzona 2911 0r Belzona 2921

(Elastomer QD Conditioner or Elastomer GP Conditioner) onto the surface.
A brush should be used as a striple to ensure a practical coverage rate.

8. The Belzona Conditioner must be touched dry before overcoat with

Belzona 2211.

Under no circumstance should application of Belzona 2211 take place

after the maximum over coating time.

Mixing the Component

1. Complete mixing is the most important step in the use of Belzona® 2211.
a) Transfer the entire contents of the Base and Solidifier containers onto the
Belzona® Working Surface.
b) Mix together for at least 3 minutes until the material is of an even color and
consistency.
For mixing small quantities of Belzona® 2211 the mixing ratio is:

3.0 parts Base: 1 part Solidifier by Volume, or

2.3 parts Base: 1 part Solidifier by Weight.

It is important that the mixing ratios are accurately utilized.

(i) Remove the plastic cover from the top of the Base container
but make sure it is replaced after measuring out has been
completed.
(ii) Apply one portion of Solidifier to the Belzona® Working Surface
followed by three equally sized portions of Base.
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(iii) Mix as in (b) above.

Note
1. From the commencement of mixing, Belzona® 2211 must be used within 10
minutes to 13 minutes within temperature range 25C to 30C.

For Best Result.

Do not apply when:-
(i) The temperature is below 41ºF (5ºC) or the relative humidity is above 90%.
(ii) Rain, snow, fog or mist is present.
(iii) There is moisture on the surface or is likely to be deposited by subsequent
condensation.
(iv) The working environment is likely to be contaminated by oil/grease from
adjacent equipment or smoke from kerosene heaters or tobacco smoking.
a) Apply the Belzona® 2211 directly onto the prepared surface with the
plastic applicator or spatula provided. Press down firmly to remove
entrapped air and to ensure maximum contact with the surface.
b) Contour the Belzona® 2211 to the correct profile with the plastic
applicator.

Repair Material and Tools

No. Description Lot Size Usage

1 Floatation Material Width : 500mm Repairing
Thickness : 10mm Floatation Material
2 Vulcanized Rubber Width : 500mm Repairing Cover
Sheet with Thickness : 4mm Rubber
Protecting Foil (B)
3 Belzona 9111 Quantity is subject to damage Surface cleaning
severity solution
4 Belzona 2211 Quantity is subject to damage Hi-build elastomer
severity
5 Belzona 2921 Quantity is subject to damage Conditioner
severity
6 cutter
7 scissor
8 Wire brush
9 Cotton rag
10 Air blower
11 Disc Sander

5.0 INSPECTION
5.1 Surface preparation shall be checked using pictorial standards per
witnessed by Client representative.
5.2 Extend or repaired activity will be determined by Client’s inspection team
and finding or recommendation to be carried out depends on the
inspection result.
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5.3 BELZONA procedure always on site (work area) during work carries out.

6.0 TEST AND ACCEPTANCE

6.1 No specific test required after full application of BELZONA 2211 on the
hose body.
6.2 Acceptance base on visual workmanship and dry condition prior to
reused/assemble.
6.3 Propose to view for inspection during surface preparation and BELZONA
applying.