RAYMING PCB & ASSEMBLY

Functions and Benefits of the PCB Stator Motor

A stator serves as the heart of an electronic motor. This equipment is

usually made of iron and it goes around a stationary part. The weight of a

stator accounts for two-thirds of a motor. In order to reduce the weight of

the stator, professionals recommended making the stator from a PCB.

Over the years, the PCB stator has gained a lot of popularity. The unique

benefits and advanced performance of this stator makes contributed to its

widespread use. Also, it is a better choice compared to conventional

copper wound machines. Furthermore, the PCB rotor motor technology is

beneficial for several applications. It offers effective solutions in some

applications, thereby contributing to the performance of these systems.

There are several questions yet to be answered about the PCB stator

motor. How does this equipment impact electronics and what is the

difference between the stator and conventional copper wound machines?

This article provides answers to all these questions.

Table of Contents

What is a PCB Stator Motor?

PCB Manufacturing & Assembly Services https://www.raypcb.com/

 RAYMING PCB & ASSEMBLY

The printed circuit board stator motor features conductive traces. Rather

than the conductive traces, copper wires were used in conventional

machines. With the PCB stator design, it was easier to precisely place

conductive traces. Therefore, this contributed to the increased efficiency

and enhanced performance of the PCB stator motor.

The use of copper wires in conventional machines has its limitations. To

prevent such limitations, the PCB stator integrated the circuit board

technology to maximize copper placement in the stator. In this case, the

copper is only placed where it is required. As a result, we now have more

efficient machines that only require a proportion of the copper.

PCB stators are available in a wide range of sizes and shapes. Therefore, it

is well-suited for many applications. In a PCB stator, the copper coils are

directly etched on the circuit board. The use of copper coils reduced the

weight and size of stators.

Asides from reducing the weight and size by half, copper coils helps in

getting rid of cogging, eddy current losses, torque ripple, and stator

hysteresis. In the long run, this leads to an improved efficiency across

many load conditions. Furthermore, the PCB stator makes automation

much easier during the manufacturing process.

PCB Manufacturing & Assembly Services https://www.raypcb.com/

 RAYMING PCB & ASSEMBLY

Specialized winding machines are often needed for the production of

conventional copper wound stators. These machines are very expensive

and complex to operate. On the other hand, PCB stator manufacturing

doesn’t need these machines. This makes PCB stator a cost effective

option.

Request PCB Manufacturing & Assembly Quote Now

Benefits of PCB Stator Motor

Stator PCB Board

PCB Manufacturing & Assembly Services https://www.raypcb.com/

 RAYMING PCB & ASSEMBLY

The PCB stator motor offers a durable and compact solution for a number

of applications. With several benefits, this equipment has been found

useful in high-performance applications.

Efficiency

One of the factors that contribute to the popularity of the PCB stator

motor is its efficiency. It can produce a more powerful magnetic field due

to its less resistance. PCB stators don’t need much energy to function well.

With this, the battery life in devices can be longer.

Size and weight

Since PCB stators don’t have big metal components, they are lighte weight

and very small in size. Therefore, they are suitable for use in applications

where weight and space are a major concern.

Durability

Epoxy coating and metal laminations can cause mechanical failure in

equipment. The absence of these things in a PCB stator motor helps to

reduce the risk of damage and mechanical failure in stators. Furthermore,

PCB stators are less prone to environmental factors and corrosion.

Precision control

PCB Manufacturing & Assembly Services https://www.raypcb.com/

 RAYMING PCB & ASSEMBLY

This is one of the best benefits a PCB stator motor offer. It gives the user a

better control of the operation of the motor. Also, this is beneficial for

applications that need good motor control. Such applications include

drones and robotics.

Better Flexibility

In order to achieve increased flexibility, a PCB stator is a much better

choice than a copper wound stator. This is because you can place copper

where it is required in a board. Also, you can construct PCB in several

shapes.

Quiet Operation

PCB stator motors have fewer moving parts which makes them quiet while

working. Also, they don’t vibrate while in operation.

Sustainability

PCB stator needs only a small fraction of copper and produce motors that

use less energy. The motor design’s sustainability increases due to the

PCB stator.

The Working Principle of a Stator

Every generator or motor features a stator. The stator is a heavy iron that

comprises copper wire. The iron copper stator has been replaced by the
PCB Manufacturing & Assembly Services https://www.raypcb.com/
 RAYMING PCB & ASSEMBLY

PCB stator. There is a low amount of copper present in the PCB stator.

This resulted in smaller and lighter weight stator.

Generally, a stator has a 3-phase supply which helps to produce the rotary

magnetic field. However, this function will change according to machines

such as generator, motor, and devices powered by fluids. The stator

produces a rotary magnetic field in the motor. In a generator, the rotary

magnetic field is changed into electric current. The stator directs how fluid

flows to the rotating part of the system in fluid powered devices.

Eddy current losses are one of the problems associated with stators.

However, there are ways to prevent or reduce such problem. The stator

can be designed with quality alloy steel laminations. For a conventional

wire wound stator, the integral parts of include the outer frame, core, and

windings.

The PCB stator technology helped to create axial flux electric motor for

electrification. With more development in the PCB stator technology,

much has been achieved.

What is the Difference Between the PCB Stator and

Traditional Electric Motor?

The PCB stator has replaced the use of the traditional electric motor. In a

PCB stator motor, there are no copper winding and external iron. In this

PCB Manufacturing & Assembly Services https://www.raypcb.com/

 RAYMING PCB & ASSEMBLY

case, a single circuit board comprises copper circuit. This helps to

minimize the loss of energy that occurs due to the core.

Furthermore, the PCB stator motor enables sensors and some electronic

components to be directly installed on the circuit board. As for traditional

electric motors, the components are mounted separately. The PCB stator

ensures better efficiency than a regular electric motor. In terms of weight,

there is a difference between the PCB stator and traditional electric motor.

The PCB stator has a lower weight compared to the traditional type.

Due to the reduced weight of the PCB stator, it can get rid of torque ripple.

Furthermore, the PCB enhances the insulation properties of the copper.

This helps to prevent any possible short circuits or other failure. One of

the benefits of the PCB stator is its cost effectiveness. It is a cheaper

alternative to the traditional electric motor.

There is noise reduction and extension of the drive system lifespan. PCB

stator motor has been used in applications ranging from medical pumps

to robotics. Thermal dissipation is a major concern when it comes to the

utilization of PCB stator. PCB stator has more surface ratio than a copper

wire stator. Therefore, this enables better thermal dissipation.

PCB Manufacturing & Assembly Services https://www.raypcb.com/

 RAYMING PCB & ASSEMBLY

With a larger surface ration, there is better thermal dissipation; hence, less

copper is needed. Some of the key benefits of using PCB stator are cost

reduction, reliability, greater efficiency, and weight reduction.

Request PCB Manufacturing & Assembly Quote Now

Functions of a Stator

There are many uses of a stator. A stator plays functional roles in a wide

array of applications.

 A stator acts as a field magnet in a motor. This function is according

to the rotating electromotive device.

PCB Manufacturing & Assembly Services https://www.raypcb.com/

 RAYMING PCB & ASSEMBLY

 It is also used in a motor to provide a magnetic field

 It transforms the revolving magnetic field to electric current when

used in a generator

 The stator creates motion by interacting through the armature.

 It directs the fluid flow to the rotary system when used in

fluid-powered devices.

PCB Stator Manufacturers

ECM PCB Stator Technology

This company’s innovation has eliminated the use of copper winding in

conventional electric motors. Its ultra-thin stator offers enhanced

efficiency at minimized environmental impact. ECM PCB stator can

withstand extreme environments. This lightweight stator provides no

cogging and noise. Their PCB stator design is beneficial to the electric

motor industry.

Infinitum Electric

The objective of Infinitum Electric is to develop high-end stator technology

for smarter electric generators and motors. Its PCB stator technology is

developed to provide unmatched durability and efficiency. The company

which was founded in 2016 has been able to achieve great improvement

PCB Manufacturing & Assembly Services https://www.raypcb.com/

 RAYMING PCB & ASSEMBLY

in the operations of PCB stator. Also, their PCB stator has no copper

windings which are usually present in the regular electric motors.

Conclusion

For more than several decades, electric motors have continued to evolve.

Before the PCB stator came into the picture, the bulky copper wire stators

were commonly in use. In such stators, the copper interacts with the

magnet to create speed and torque. However, these stators need copper

wire winding.

The PCB stator motor is a better alternative to the traditional electric

motor. For better flexibility, a PCB stator is better than a copper wound

stator. We have discussed every vital detail about the PCB stator in this

article. Also, we compared the PCB stator with the copper wound stator.

Related Posts:

1. Functions and Types of Motor Control PCB Board

2. Functions, Benefits, and Applications of NB IoT

3. Features, Functions, and Benefits of 2.4 GHz Patch Antenna

4. Functions, Benefits, and Limitations of Pull Up Resistors

https://www.raypcb.com/pcb-stator/

PCB Manufacturing & Assembly Services https://www.raypcb.com/