FOR “PV Manufacturing complex ,RIL,JAMNAGAR,GUJARAT

PV Manufacturing complex UG Piping Works Including Associated Civil works

JOB SAFETY ANALYSIS

PART-A: JSA No.:HSE-JSA-001
Date: 27th Dec 2023

Unit: Area: Location:

Job Title: Underground Piping Fabrication and Erection & Laying works JSA done by: Name & Designation Sign. with Date
1. N.Imam mohiddin Sr.RCM, BOMS
2. Nitish kumar Singh HSE, BOMS
3. Rajeswar kumar rao HSE,BOMS

Job to be Executed By: PROJECT

Department Contractor
Project M/s BOMS Private Limited

JSA Reviewed By (HOD’s Name, Designation, Sign with date):

JSA No.: 077154C-27804838-0000-HSE-JSA-001 Page 1 of 13

S. No Activities Hazards
 Incompetent Workforce
Mobilization of  Unauthorized access
1.  Lack of awareness
Manpower.
 Covid19 infection
Mobilization of tools  Non-Standard/Defective
2. equipment, vehicles
&Equipment.
3. Loading & unloading of  Overloading of crane
material by Crane  Falling of material from loaded
truck
Internal transportation  Projecting materials beyond the
of Pipe/spool materials. bed
 Improper stacking of pipe and
Manual Material pipe spool at site.
Handling  Haphazard & unsecured
 Ergonomic issue
 Injury to hands/finger and leg
 Cut Injury
 Pinch points
JSA No.: 077154C-27804838-0000-HSE-JSA-001
Recommended Actions / Procedures & Control Measures
 Activity shall be carried out under competent supervision
 Project orientation / Induction shall be conducted to all the workers
 Unauthorized person entry shall not to be allow.
 DTRA/TBT shall be conducted prior to start of activity daily/shift
 Workforce shall adhere to mandatory PPE s required
 All work forces are brief on the emergency response procedures during DTRA.
 Covid19 infection prevention protocol (i.e., safe distancing, use of nose mask all the time,
 Use of hand sanitizer, good hygienic practice health monitoring) shall be maintained
 Documents checking of testing calibration certification of lifting tools and tackles
equipment
 Check & verify all requires legal documents
 All equipment’s to be checked and clarify by plant and machinery dept. Tool & equipment
shall be color coded.
 Always wear mandatory PPE at workplace.
 Employees to wear gloves when handling materials.
 Ensure material loaded within the rated capacity.
 Ensure truck materials secured with wire rope / chain or retch belt to prevent falling.
 Chain sling/retch belt to be used for securing of pipe and pipe spool.
 Materials to be stacked/stored at site in safe manner.
 Stoppers needs to be provided on the pipes to prevent rolling of the pipes.
 Side supports to be provided on trailer bed.
 Ensure the protruding materials not more than 1 mtr from the end of the bed of Trailer
and the projection edge should provide red flag or caution indication.
 All materials should be secured with wire rope/ chain or ratchet belt. Metallic Material
should be secured with chain only.
 Don’t allow the person to lift more than 25 kg for materials shifting from one place to
other.
 Provide Trolley for materials shifting.
 DTRA/TBT shall be conducted before starting the activities.
 Activity shall be done under competent supervisor.
 Job specific PPE s (CR Resistance hand gloves) shall be provided to all material handling
Crew
Page 2 of 13

 Toppling of F-15 /crane.
 Adverse weather condition
Unauthorized operation of
crane/F-15 by helper
 Overloading of crane or lifting
tools (Chain blocks, Wire slings,
D’ Shackles).
Mechanical Material  Improper barricades
4 management.
Handling
 Misusing of equipment’s
 Faulty crane/F-15
 Blockage of roads/Traffic
 Fall of material due to failure of
sling / lifting tackles/lifting belts.
 Fall of person from Trailer /
Height
 Poor access
 Fall hazards.
5 Survey & Markings.  Injury to person from protruded
steel rod.
 Damage of underground
6 Manual Excavation. facilities
 Injury to persons
JSA No.: 077154C-27804838-0000-HSE-JSA-001
 No workman shall be allowed to work under Line of Fire (Pinch Point).
 PTW for Mechanical material handling shall be obtain before starting the work
 Only TPI Certified Lifting Tools & Tackles shall be used
 DTRA/TBT shall be conducted before starting the activities.
 Competent operator shall be allowed to operate the crane
 Flagmen shall be deployed with the crane.
 Mechanical material handling activity shall be suspended in case of severe weather (Rain)
 Road diversion to be ensured in case of blockage of roads while using crane.
 Traffic controller must be deployed near to road blockage to divert the traffic on
another way.
 Ensure daily Inspection (checklist) of crane / F-15 shall be filled by Operator. Ensure
should not cross the SWL of the crane/F-15.
 Crane / F-15 boom should be kept as low as possible during shifting of material.
 Use tagline while carrying loads.
 Barricade the area around the crane / F-15 working place.
 No Tandem lifts allowed with F-15.
 Ensure no one work under the suspended load at any circumstances.
 Ensure the physical condition of belt for any damage.
 Ensure the workmen get down from the trailer after fixing of slings or belt while
unloading of materials.
 Do not stand at edge of the trailer while material lifting.
 Continuous supervision is to be ensured.
 Full body safety harness to be used and anchor with strong support while climbing on
trailer/load for rigging arrangements.
 Use access ladder for ascending and descending on trailers.
 Use proper access and do not stay at the edge of the excavation.
 Provide rebar cap on the steel rods used for marking.
 Ensure use of appropriate PPE.
 Ground scanning shall be done and get the clearance from concerned department.
 Gets a clearance regarding underground utilities through excavation permit from
Page 3 of 13

7 Excavation by using  Person injury due to Run over or
machines hit by swing of excavator or
other vehicles.
 Injury to person.
 Collapse of Soil
 Fall of equipment /
vehicles into excavated
pits.
 Fall of person into pits
 Hit/Injury by vehicles
and equipment.
JSA No.: 077154C-27804838-0000-HSE-JSA-001
client.
 Excavation permit & Daily checklist shall be maintained.
 Verify the isolation of underground utilities as per LOTO requirements.
 Excavation more than 0.6m to be barricaded with hard barricading along with warning
tape and excavated soil to be kept at least 1.5m away from the edge of excavation.
 Conduct DTRA/TBT before starting of activity.
 Use insulated Handle crow bar for manually digging work.
 All mandatory PPE s must be worn while work is going on.
 First Aid Box must be available at site.
 PTW for Excavation shall be taken before starting the activity
 DTRA/TBT shall be conducted before starting the activity.
 Equipment to be operated only Validate Driving License Holder operators.
 Ensure equipment’s are validated & daily checklist shall be maintained.
 Swing area of each excavator should be barricaded by soft barricading.
 Flagman to be provided with flag & whistle on every rotating equipment.
 Ensure Reverse Horn in all vehicles.
 Ensure the movement of vehicles / equipment’s only after getting signal from the
Flagman.
 Don’t allow person to sit or take rest under the vehicles/Equipment during lunch and
break time, ensure no body underneath vehicles & wheel choke provided on wheel.
 Escape Routes should be marked for vehicles movement. Traffic movement plan shall be
prepared and implemented.
 Necessary Work Permit and necessary
 Clearance certificate to be obtained from BOMS/IOCL.
 Separate pedestrian path / walkways should be provided for worker movements.
 Follow Emergency procedures in case of emergency condition & assemble at allocated
assembly point
 Excavate the pit or trench in slope or bench cut as per sketched drawing and dump the
excavated soil 1.5m away from the edge of excavated area.
 If the strip is less than one meter In between two footing, both the pits should be
Page 4 of 13

 Failure of lifting sling,
Pipe laying, Lowering &  Toppling of hydra/Crane, Hit
8 by object,
alignment of pipe.
 Caught between object,
 Edge collapse.
9 Lifting operations  Unstable ground
 Failure of lifting gears
JSA No.: 077154C-27804838-0000-HSE-JSA-001
merged and no strip should be left between two adjacent pits.
 Overburden should be avoided.
 Daily inspection of excavated pits to be carried out before entering into the pits for
identifying “cave in” effects.
 Vehicle movements must be restricted at work location
 Shoring will be provided as per the requirements and the applicable procedure will be
followed.
 Provide stoppers at 1.5 m from the edge around the pits to prevent vehicles coming
closer to pits.
 Avoid stacking of materials near the edge of excavation pit.
 Hard barricading with Signage ‘’Deep Excavation’’ to be provided for cover the
excavated area.
 Blinker to be provided for night.
 Ramp with an angle not more than 150 shall be made if the excavated earth is to be
moved by vehicles.
 Restricted unauthorized entry.
 Speed limit must be as per IOCL requirement.
 Ensure nobody is working at site taking any drug or alcohol.
 Daily inspection check list must be carried out and maintained
 Excavate the pit or trench in slope or bench cut as per sketched drawing and dump the
excavated soil 1.5m away from the edge of excavated area.
 If the strip is less than one meter In between two footing, both the pits should be merged
and no strip should be left between two adjacent pits.
 Overburden should be avoided.
 Daily inspection of excavated pits to be carried out before entering into the pits for
identifying “cave in” effects.
 Vehicle movements must be restricted at work location
 Shoring will be provided as per the requirements and the applicable procedure will
be Followed.
 Ground condition shall be stable and out riggers of the lifting equipment shall be fully
expanded and outrigger pads shall be used.
Page 5 of 13
 Failure of lifting equipment
 Fall of person (While fitting or
DE hooking lifting gears)
 Suspended load
 Incompetent rigging crew &
Crane operator
 Damaged lifting gears
 Exceeding crane load capacity
 Fall of materials
 Electrocution of Crane / F-15
 Run over due to vehicle
movement
JSA No.: 077154C-27804838-0000-HSE-JSA-001
 All the rigging Crew and lifting equipment operator shall be competent and shall be
imparted with job specific training's.
 Rigging crew and lifting equipment operator shall be trained and certified
 All the lifting gears shall be inspected prior to use and shall be in good and operable
condition and hold current color code
 Lifting equipment shall be inspected and shall be in good condition hold current color
code.
 Lifting area shall be barricaded displaying adequate signage's and no one shall be
allowed to under suspended load
 Proper arrangements shall be made for working at height (such as safety harness with
shock absorber and double line yard, scaffolding, scissor lift, man lift etc).
 If scaffold (Including mobile scaffolding) is used shall be inspected by competent
scaffolding supervisor and shall hold green tag
 If scissor lift/man lifts are used it should have valid TPI certificate and inspected prior
to use.
 Unauthorized modifications of scaffoldings should not be done. Scaffoldings shall
 be erected and inspected by only competent person & Scaff Tag Shall be ensured
 Hand tools shall be secured/arrested from accidental fall
 No loads heavier than the load chart capacity should be lifted.
 The load should be guided using taglines to avoid accidental hit
 No other works shall be carried out with in the load radius or line of fire.
 During shifting of material if there are any HT electrical utilities proper & necessary
precaution should be taken such as Goal post / Bunting Pole should be ensured.
 Material should not be stacked below the Overhead HT electrical lines.
 Ensured Safe Driving Permit / license holder of all Drivers to operate on daily basis.
 Ensure signal man with flags always while operating crane / F-15.
 Barricade around the area where the shifting or handling of material to be carried out.
 Speed limit should be maintained. 15 km/hr.
 Do not allow any employee to take rest below the vehicle or shadow of vehicle.
 Provide stopper/ wheel choke while parking. Always.
Page 6 of 13

10 Erection of pipe/pipe  Fall of person while
spool climbing/working at height.
 Fall of person due to failure of
scaffold / ladder.
 Fall of person while moving /
standing on beam.
 Fall of person hit by beam while
erecting aligning due to sudden
jerk.
 Fall of tools/Falling objects
 Fall of pipe/spool due to failure
of lifting gears and appliances.
 Pinching of leg / hands/fingers
of workmen while handling the
column.
 Uncontrolled movements of the
load while erection.
 Adverse weather condition
 Poor illumination at working
area.
 Failure of chain blocks/wire
slings.
 Overloading of scaffold platform.
JSA No.: 077154C-27804838-0000-HSE-JSA-001
 Proper signage at the conspicuous place.
 Ensure emergency road should be obstacle free always.
 Ensure to prepare TBT prior to task on daily basis.
 Use safety harness with double lanyard and hook at the permanent structure which can
sustain 2368 KG of force load.
 Life line is to be provided when & as required for anchoring of safety harness
lanyard.
 Inspect lifting tackles before each use.
 Ensure crane lifting capacity within the safe lifting radius of load.
 Ensure guy ropes do not come under the way of movement of equipment which may
disturb it.
 Ensure no body stands under suspended load.
 Ensure to provide safety net under the pipe rack to arrest the falling of object.
 Once pipe is erected on pipe rack ensure to provide stoppers to prevent rolling of the
pipe.
 Ensure that workmen keep their hands / leg away from pinching points.
 Before starting the securing of life lines, the Safety nets, working platforms and
ladders shall be erected.
 Ensure to provide proper illumination at work area.
 Only tested and 3rd party certified chain blocks and wire slings to be used for
erection works.
 Do not store any loose materials like Structural items, pipe spools, flanges and tools on
the scaffold platform.
 Pipe/pipe spool to be fully secured/welded prior to disconnection of lifting slings.
 Ensure workmen use Fall arrester shall be provided along with the ladder
 Workmen shall not walk on pipe to reach from one beam to other beam.
 Ensure to provide safe work platform to workers working at height.
 Life lines shall be provided across the pipe rack, for each and every beam/column for
facilitating the workmen to tie the Safety belt.
 Life line/safety net must be firmly secured with permanent structure which can
Page 7 of 13

11 Welding / Gas Cutting  Fire
 Electric shock
 Ultra violet / Infra-red
radiation exposure
 Burn / Eye injury
 Noncompliance to BOMS /
IOCL “Permit to work
system”
 Poor hose and cable
management which can
lead to trip & fall hazard.
 Engagement of non-trade
validated worker for welding&
Cutting work
JSA No.: 077154C-27804838-0000-HSE-JSA-001
sustain the require force load.
 Anchoring point of life line/safety net should be inspected by supervisor\HSE
person prior to use.
 Do not keep any loose material at the top.
 Safety nets shall be provided below the bottom level.
 All lifting tools shall be inspected before each use by the supervisor.
 Work sequence shall be followed as mentioned.
 Ensure no workman stands in the probable swinging range and direction of pipe.
 PTW for Hot work shall be taken before the activity.
 Ensure welding cables fully insulated and joined by lugs and insulated.
 Fire extinguisher should be available nearby hot work area.
 Remove all combustible materials from hot work area.
 No welding cable shall pass over the combustible materials / cylinders.
 Ensure all welding machines are properly earthed.
 Do not stored Scrape and loose materials at height.
 Ensure only Experience and trade validated workers are engaged for
welding/cutting work.
 Ensure all power cables/welding cables & gas hoses are properly routed to prevent trip &
fall hazard.
 Tor rods / scrap steel sections etc. shall not be used for return current, instead
welding cable or uniform flats shall be used.
 Ensure to use of proper face shield.
 Cover the work area / booth arrangement from neighbors.
 Ensure adequate ventilation
 Ensure flash back arrestor in both in the cylinder side & cutting torch side.
 Area should be free from flammable / combustible materials.
 Cover the area with fire blanket.
 Welding cables, gas hoses and power cable should be routed properly.
 Ensure fire extinguisher is placed near to H.W area.
 Ensure Fire watch is standby near to critical hot work areas.
Page 8 of 13
  All gas cylinders should be stored in respective gas storage only.
 Gas cylinders should be moved using trolley only.
 Cylinders should be kept in vertical position only.
 Ensure the validation of welding machine.
 Ensure to obtain hot work permit from starting the activity.
 Remove all combustible materials from hot work area.
 Proper wheel shall be used as per the grinding machine specification.
 Ensure grinding machine used with wheel guard.
 Grinding cables shall not have mixed with welding cables.
 Struck by grinding  Ensure only Experience and trade validated workers are engaged for grinding work.
 Electric shock  Use only approved and good quality of grinding wheels.
 Fire
 Loose cloth, long hair, cloth scarf is to be avoided while using grinding machine.
 Fatal / cut injury / Property
damage due to flying particles /  Power cable should be routed in such a way that passage way & access should not be
Disk blocked.\
12 Grinding and buffing
 Major cut injury due to sharp  All the cables shall be protected from damage.
wheel
 Provide face shield with safety helmet to grinder.
 Non trade validated workers
 Use of damaged/ expired/  Comply PPE requirement
substandard grinding wheel  Cover the area with fire blanket.
 Loose cloth, long hair, cloth.  Ensure Guard for the machine.
 All electrical cables should be properly routed to avoid tripping hazard.
 Ensure proper housekeeping.
 Check the condition of the wheel based on the expiry date.
 Ensure the dead man switch in the grinding machine.
 Ensure the validation of grinding machine.
13 Hydro Test/Pressure  Insufficient thickness of  PTW for Pressure testing shall be taken before starting the activity
Test. blind.  DTRA/TBT shall be conducted before stating the activity.
 Higher pressure.  Blind Plate of adequate as per standard thickness shall be used
 Unauthorized entry.
 The hose of the pressure pump should be provided with small chain to prevent
 Improper fastening of gauge and
hose. sudden detachment of hose.
 Pressure to be regularly checked.
JSA No.: 077154C-27804838-0000-HSE-JSA-001 Page 9 of 13

 Electric shock.
 Contact with rotating part of
De watering pump
14
(If required)  Soil collapse, Insects.
 Foreign materials (Nail, broken
glass etc.)
Use of Compressor for  Higher pressure of air
 Unauthorized entry.
15 Air Cleaning of Pipe
 Improper fastening of gauge and
(If required) hose.
16 Blasting, priming and  Handling of High-pressure hose
Coating (If required)  Injection of Grit particles
through nozzle
 Dust/Fine particles
 Highly volatile vapor & solvents
 Static Electricity
 High level Noise
 Compressed gas cylinders
 Heat
 Flams
JSA No.: 077154C-27804838-0000-HSE-JSA-001
 Area to be cordoned off and caution board provided to avoid unauthorized entry.
 Standby person should be present to prevent unauthorized entry and check.
 Calibrated Gauge and standard hose pipe to be used.
 Hose should be fixed to the water inlet.
 Required venting to be done.
 Ensure adequate supervision during the entire activity.
 Dewatering pump should be routed through ELCB.
 Earthing to be ensured.
 All rotating parts to be guarded.
 Shelter to be provided for pump to prevent from rain & adequate shore to be
prepared.
 Ensure good supervision.
 Use of additional PPE s including Gum Boot should be worn.
 The hose of the pressure pump should be provided with small chain to prevent
sudden detachment of hose.
 Pressure to be regularly checked.
 Area to be cordoned off and caution board provided to avoid unauthorized entry.
 Standby person should be present to prevent unauthorized entry and check.
 Calibrated Gauge and standard hose pipe to be used.
 Hose should be fixed to the Water inlet.
 Required venting to be done.
 Activity shall be done under competent supervision
 PTW for Basting/Painting/Coating shall be done before starting the activity
 Conduct DTRA (Task relevant) before commencing the work.
 Use proper MPPE s (Air fed helmet, dust masks, blasting suit, ear muff or plug,
Disposable coverall, hand gloves)
 Check equipment, hoses and accessories prior to use
 Worn & damaged hoses to be replaced
 Provide proper clamps and whip arrestor on all joints
 Compressor relief valve is third party certified
Page 10 of 13

 Damaged gas hose
 Chemical Handling
 Keep standby person near compressor
 Inspection for painting equipment periodically
 Only trained personal to be assigned for the job
 No naked flames within nearby flammable/combustible materials
 Proper barricades & warning signs
 Proper earthing of equipment & provide fire extinguishers at site.
 Proper Emergency procedure and preparedness
 Proper communication shall be maintained
 MSDS shall be available
 Materials onboard shall be safely secured
 Standby vehicle available at all times
 Follow all precautions as per MSDS while handling the chemicals
 MSDS to be made available onsite
 Trained workforce shall be deployed for painting activity
 Painting materials shall be stored as per MSDS guidelines.

17 Painting
 Spillage  Hot work (flame generated activity s) shall not be allowed nearby painting area
 Fire  Dip tray shall be provided for containing any leakages
 Paint splash
 Fire extinguisher should be placed near paint storage area
 Job specific PPE s as per MSDS shall be provided to all workmen
18 Radiography  Radiation dose Ionizing  PTW for Radiography shall be taken before starting the activity
Radiation  Radiography should be done by only competent workers
 Transportation of Radiation  Appropriate permit needs to be obtained prior to start the job.
source
 Notification should be sent to all the concern 24 Hrs. prior to start the job
 RT technician should carry personal TLD badge/ dosimeters for monitoring
absorbed radiation.
 The absorbed radiation measured should be submitted quarterly.
 Area of radiation should be barricaded with adequate signage's Maximum
allowable radiation is 0.25mR/hour.
 Radiation should be checked using calibrated survey meter to ensure the
Measurements.
JSA No.: 077154C-27804838-0000-HSE-JSA-001 Page 11 of 13
  Blinking lights should be used along with signage's and barricades for night works.
 Close monitoring should be there to avoid unauthorized entry.
 Valid calibration certificates of personal dosimeter & Survey meter, Personal Medical
Examination Report for the RT crew, Decay Table for Source and Barricade Distance
Chart, Source Safety Data Sheet shall be carried with the permit.
 RT area shall be barricaded as per the decay chart/safe distance chart.
 Radiation levels at and outside the barricading area shall be measured by survey meter
and ensured less than 0.25mR.
 Dose meter shall be in good condition and reading shall be made to zero before start of
every day.
 Source should be transported only through approved vehicle (Lead container)
authorized by Atomic Energy Regulatory Board (AERB)
 Vehicle shall be clearly marked with proper warning signage's on dual sides
 Source Safety Data Sheet shall be with the vehicle.
 No person shall be transported in the same compartment of source.
 Precautions mentioned in the MSDS shall be followed.
 Respiratory PPEs shall be used to avoid inhalation of fumes.
 Chemical handling & Storage
Magnetic Particle  Appropriate PPEs shall be used for handling.
 Inhalation
19 testing Liquid penetrant  Only trained and competent person is allowed to do DP and oil chalk test
 Contact with skin & Eyes
Test
 Fire & Explosion  remove all the ignition sources near of switch off all the ignition sources
 Adequate fire extinguisher shall be placed near activity area
 Illumination shall be maintained for the access
House Keeping  Ensure the equipment is removed after completion of job from the site and the area
(Material Segregation,  Debris and left-over equipment cleared.
20
Storage and removal of may cause slips, trips and falls.
wastages)  Waste shall be disposed as per legal provision

JSA No.: 077154C-27804838-0000-HSE-JSA-001 Page 12 of 13

 PART-B: Compliance Audit by JSA Team Members while the Job is being executed:

Sl. Recommended Actions / Checked By

Observations Compliance Status
No. Procedures & Control Measures Name of Officer with Sign. date & time

Note:
1. To make JSA process effective, the defined job shall be broken down into sequential steps. Actions / activities for each step shall be logical & linked with previous &
forward action steps. All possible hazards associated with each job step shall be deliberated among team members and recorded carefully. JSA recommendations /
control measures for each hazard / job step should be validated by team members & recorded in the Part-A of JSA sheet. Use additional JSA sheets as per
requirements.
2. Review of JSA shall be done by HODs of respective Operation & Executing Departments. After review respective HOD s to put their signature with name & date.
3. The Job shall be carried out with safety precautions as per JSA recommendations. In order to ensure that job is being executed as per JSA recommendations, the job
shall be audited by the JSA Team Members while the job is in progress and recorded in the Part-B of JSA Sheet with compliance status, name, signature, date & time
of audit by the Officers. HODs & higher management personnel may also check compliance of JSA recommendations while doing 3H visit & checking of hot jobs
JSA No.: 77154C-27728652-0005-HSE-JSA-010 Page 13 of 17
during schedule visit to the unit / area.

JSA No.: 77154C-27728652-0005-HSE-JSA-010 Page 14 of 17