Since 1996

Corporate Presentation
 Journey

Key Milestones
 Growth
- Incorporation Year - Jan, 1996
- FY 2022 Turnover - $ 63 Million / INR 470 Cr
- Proven Track of 3 Decades in Industry

Company Growth Graph

About Us

Associates 45,000
3000+ Sq. Mtr.
2000+ SKU’s Staff Working
300+ Area

10 Exporting to 100%
Production 14+ REACH
Plants in 6 Countries and ROHS
cities Compliant
(HQ)
Global Footprint • TURKEY
• ROMANIA
• GERMANY
• POLAND • VIETNAM
• SLOVENIA
• HONGKONG

• SOUTH
KOREA

• AUSTRIA

• USA
• CHINA
• SPAIN
• MEXICO
• ITALY • BANGLADESH

• THAILAND
• MALAYSIA

Up Coming Countries
 Product Global Certifications

UL Mark, Canada

TUV Mark, Europe

VDE Mark,
UL Component, Europe
US, Canada

UL Mark, US PSE Mark, Japan

Asta Mark,
UK

ISI Mark, India

Spring Mark, Singapore

SASO Mark, UAE

NSW Mark, Australia

CE Mark, Global

GCC Mark
Gulf Countries
Manufacturing Locations
Neemrana Unit (New Green Field Project)
- Unit with Electron Beam Machine (E-Beam) 3.0 MeV and
Extensive Wire & Cable Machines
- Total Land Area Acquired : 11 Acres (44,500 sqm)
- Current Construction Area : 4.5 acres (18,200 sqm)
All locations fully integrated by
New Wire & Cable Plant
* Actual Factory Photos from Neemrana Unit
Other Manufacturing Units in India (9 Units)
- Noida – 3 Manufacturing Units
- Pune – 3 Manufacturing Units
- Goa – 1 Manufacturing Unit
- Chennai – 1 Manufacturing Unit
- Ahmedabad – 1 Manufacturing Unit
Manufacturing Locations More Photos
Verticals

Wiring Wires & Electronic

Harness Cables Products

Industrial Automation PCB Assembly

E-Beam Cross – Linked
Elevators Remote Control
Elastomeric / Rubber
Renewable Energy Chargers
High Temperature
Power Back Up Systems Adapters
Appliances
 Wiring Harness
Capability to design and manufacture wire
harness for variety of industries –

• Industrial Automation / Machines

• Elevators
• Power Back-up System
• Renewable (Alternative) Energy
• Appliances
• Railway Coaches
• Marine & Defence
 Wiring Harness Automatic C&C Machines

KOMAX GAMMA Series KODERA CASTUGNON HX Series KODERA CASTUGNON 551 Series

Total 32 Fully Automatic Both side cutting and crimping machines from Komax (Switzerland) & Kodera (Japan)
with Crimp Force Analyzer capable of handling wire size from 28 AWG to 8 AWG
Wires & Cables
UKB is one of the biggest manufacturer of Specialized Wires & Cables in India and one of it’s kind E Beam
Facility.

We have in-house facility for

following manufacturing processes –

1. Copper Drawing
2. Compounding
3. Wire Extrusion
4. E Beam Facility (3.0 MeV)
5. Laying / Twisting
6. Braiding / Shielding
7. Armoring
Wires & Cables Manufacturing Capabilities
Our products cater to various industry segments such as : Telecom, Nuclear, Defense, Marine,
Railway, Space, Medical, Automobile, Civil Aviation, Thermal Power, Transport System and Oil
Exploration & Refineries

Conductor : Solid / Stranded : Annealed Bare / Tinned / Nickel / Silver Plated Copper

PVC : HR / FR / FRLS / Zero Halogen / Non-Migrating /

High Temperature Material viz. FEP / ETFE / PFA / PEEK / PVDF / KAPTON
Insulation / Sheath :
Elastomeric / Rubber Compound - Natural / Butyl Rubber / EPR / EPDM / PCP / CSP
/ TPE / TPV

Unshielded / Individual &/OR Overall – Al-Mylar / Mu-Metal / Semi-Conductive Tape Shielded

:
Shielded
Braided – Bare / Tinned Copper / SS Wire
Unarmoured /
: GI / Steel Wire – Round / Strip, Steel Tape
Armoured
Jelly-Filled / Water-Blocking Compound / Lacquered / Varnished / Cotton / Thread
Special :
Braided
Wires & Cables Segments
Wires & Cables Product Range
E Beam Cables About E Beam
The electron-beam processing facility can be broken down into a
number of sub systems:

•High voltage generator

•Electron accelerator
•Scanning system and window
•Product handling system
•Control system
•Radiation shielding and personnel safety system

Equipment for electron-beam crosslinking

In electron-beam cross-linking the electrons are generated by a hot

filament and then accelerated in a vacuum chamber by a high voltage.
At the end of the vacuum chamber there is a thin titanium foil which the
electrons pass through onto the product. Typical values of the high
voltage for wire and cable are between 500 kV and 3 MV. Higher and
lower voltages are used for other applications. The product is passed
through the beam of electrons in a variety of ways to allow optimization
of the process.
 E-Beam Technology
E Beam Cables

BEFORE E-BEAM
IRRADIATION

RE-ARRANGEMENT
DUE TO IRRADIATION

AFTER E-BEAM
IRRADIATION
E Beam Cables Property Improvements
Description Unit E Beam Normal
Reduced Size (1 x 150 sq. mm) Sq.mm 21.9 29.3 L
Reduced Size (1 x 150 sq. mm)
Life of Cable (Arrhenious Plot) Yrs. > 35 15-19 29.3
Continuous operating temp (oC) 125 90 Life of Cable (Arrhenious Plot) (Yrs)
Current rating (max.) Amy 579 378 Continuous operating temp (
o
Pass/Fail Passed Failed l Current rating (max.) (Amp)
Cold Bend at - 65 C
Ruggedness l Cold Bend at - 65
# Dynamic Cut-Through (Kg) 169 64 l Ruggedness
# Crush Resistance (Kg) Kg # Dynamic Cut-
3061 1482
(Kg to cause failure) # Crush Resistance (Kg)
(Kg to cause failure)
Scrape Abrasion
Nos. 11850 620 l Scrape Abrasion (Nos.)
(No. of scrapes to failure)
(No. of scrapes to failure)
Minimum Bending Radius (Flexibility) mm 62 88
o l Minimum Bending Radii (mm)
Oil Resistance (60 C Diesel Oil)
% 13 20 (Flexibility)
(% swell)
Acid Gas Generation PPM <50 >1000 l Oil Resistance (60
Nuclear Radiation Resistance Mrad >200 100 l Acid Gas Generation (PPM)
Limiting Qxygen Index
Weight of Cable Kg/Km 1365 1970 Nuclear Radiation Resistance (Mrad)
Weight of Cable Kg/Km
 Copper Drawing

• Best in Class Machines from Germany - Niehoff

• Capable of drawing copper from 8 mm rod to
0.1 mm fine gauge wire

• Machines Installed –
üRod Break Down
üMulti Wire Drawing (24 Wire) & (32 Wire)
üHigh Speed Bunchers
Compounding Line

• Fully Automated 2 Compounding Lines

capable to manufacture Special Polymers –

üEPR
üEPDM
üCPE
üEVA
üZHFR
üXLPE
üPVC (HR / FR / FRLS)
• PVC is UL 94-V0 Approved
Cable & Wire Plant

• Fully Automatic synchronized high speed

Extrusion Line with Online Dia Controller

• Capability to Extrude Triple Layer in single

pass

• Capability to manufacture sizes -

• Min Size - 0.08 mm2 (28 AWG)
• Max Size - 300 mm2 (600 MCM)
Electronic Products

PCBA Assemblies
Electronic Products Range of Remote Controllers
Electronic Products Range of Controllers

Air Cooler / Fan Controller PCB Assembly Split AC Controller Window AC Controller
 Electronic Products Design Capabilities

Product Certification as per

Embedded Software Design International Standards

Electronic Hardware Design Design of Plastic

Design & Prototyping
Parts & Moulds
Injection Molding Machines

• Complete In-House Setup to

manufacture Variety of Injection Molded
Components in various polymers.

• Total 18 Machines In-House with

Capacity ranging from 60 Ton ~ 350 Ton
 In-House Tool Room

State of the art in House Tool Room

not only enables to execute new
projects and changes faster but also
ensures quality of tools is up to the
mark.

Milling Machine (Microcut)

Other
Horizontal Lathe Machine
Machines
Surface Grinders
ZNC EDM Machine Vertical Milling Machine
 R&D capable of designing own
software / hardware / circuits /
R&D components with quality
products

Product Design as
UKB has a per customer /
centralized R&D UKB Design
Failure Mode
Team for Effective
Electronic Analysis
Products and
individual teams
at all plants
capable of
handling
Design
Electrical Solutioning for
Products customer field Value
issues Engineering
Industrial Certificates

ISO ISO ISO

9001:2015 14001: 2015 45001:2018
 Quality Cross-Sectional Analyser

No Air Gap
or Void
Compression
Ratio
Accurate Strand
Count Honeycomb
profile of
Crimping Conductors
Height/Width
Ratio
Reliability Lab
Reliability Lab
Clientele
 Thank You
UKB Electronics Pvt. Ltd.

Visit us at www.ukbindia.com