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Keywords: Eco-friendly materials like recycled aggregates (RA) and geopolymer binders play a key role in the path towards
Recycled coarse aggregates sustainable construction. However, the literature suggests that the properties of recycled aggregates geopolymer
Geopolymer concrete concrete (RGPC) are inferior to normal concrete. The primary objective of this study is to improve the charac
Compressive strength
teristics of recycled aggregates geopolymer concrete (RGPC) cured at ambient temperature by using low-
Modulus of elasticity
Capillary water absorption
emission binding agents and ultrafine slag (UFS). A total of twenty-four mixes were prepared in two series, in
which natural aggregates (NA) were replaced by recycled concrete aggregates (RCA) at various replacement
levels up to 100%, and the UFS inclusion varied from 0 to 30%. For Series I, UFS was used as a replacement to fly
ash, whereas UFS was used as an addition to fly ash in Series II. The mechanical properties of all the mixes were
satisfactory. Mix a-R100S30 with 100% RCA and 30% UFS addition showed the highest compressive strength of
46.24 MPa among all the mixes. The water absorption, chloride ion penetration, and electrical resistivity were
also investigated. Mix r-R100S15 with 100% RCA in Series I exhibited the highest water absorption of 5.61%. In
general, increasing the UFS content resulted in an overall improvement in the RGPC’s characteristics, whereas
increasing RCA% resulted in a degradation in the RGPC’s performance. RCA formed a weaker zone in the matrix,
whereas UFS served as a filler, increasing the availability of nucleation sites at the interfacial transition zone
(ITZ) and resulting in a denser matrix structure. The results showed that a high percentage (up to 100%) of RCA
with 30% of UFS can be incorporated into RGPC to provide sufficient strength for practical applications. Overall,
with the UFS incorporation, the mechanical and durability properties of RGPC improved while its susceptibility
to water and chloride attacks reduced.
https://doi.org/10.1016/j.clet.2021.100330
Received 2 April 2021; Received in revised form 22 October 2021; Accepted 4 November 2021
Available online 6 November 2021
2666-7908/© 2021 The Authors. Published by Elsevier Ltd. This is an open access article under the CC BY license (http://creativecommons.org/licenses/by/4.0/).
Saloni et al. Cleaner Engineering and Technology 5 (2021) 100330
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Saloni et al. Cleaner Engineering and Technology 5 (2021) 100330
added at different levels of 0, 15, and 30% in both series. These series
were classified in accordance with the utilisation of UFS in RGPC. In
Series I, UFS was used as a replacement to fly ash, while in Series II, it
was used as an addition to the fly ash (i.e., adding UFS without reducing
fly ash content). In both series, the quantity of UFS was calculated by the
weight of fly ash, and these different replacement levels were chosen to
examine the effects of UFS in the proposed sustainable RGPC.
A total of 24 mixes were designed. The quantities of different vari
ables and other ingredients are summarised in Table 3 and Table 4. The
first four mixes in each series (i.e., R0, R25, R50, and R100) were pre
pared without UFS, serving as reference mixes. The RGPC mixtures were
designated as r-RpSq and a-RpFq (where, r - replacement, a - addition, p
Fig. 1. PSD curves of fly ash and UFS. = RCA%, q = UFS%). All RGPC ingredients were initially dry mixed in
the pan mixer for 3–4 min. After the dry mixing process, the activator
solution was poured slowly, and the mixing continued for additional
4–5 min. The moulds were filled with fresh RGPC, and demoulding was
performed after a rest period of 3-d. All the samples were left in the room
for curing till the time of testing. Room temperature and relative hu
midity of 27 ◦ C and 90% were recorded.
Table 3
Mix proportions of Series I concrete mixes (kg/m3).
Notation UFS (%) RCA (%) Total Liquid Total binder material Sand NA RCA
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Saloni et al. Cleaner Engineering and Technology 5 (2021) 100330
Table 4
Mix proportions of Series II concrete mixes (kg/m3).
Notation UFS (%) RCA (%) Total Liquid Total binder material Sand NA RCA
3.1. Workability
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Saloni et al. Cleaner Engineering and Technology 5 (2021) 100330
by all the mixes in Series II were considerably higher than their coun
terparts in Series I since UFS was used in addition to fly ash in Series II
against using it as a substitution to fly ash.
In Series I with 30% UFS replacement, the 28-d compressive strength
reduced by 36.4% when RCA% increased from 0 to 100%. The reducing
trend against increasing NA replacement for various mixes of both Series
I and II was approximately linear, as shown in Fig. 4. On the other hand,
the increase in the 28-d compressive strength was in the range of
34–43% when the UFS replacement level increased from 15 to 30% in
Series I. When the UFS addition level increased from 15 to 30% in Series
II, the compressive strength increased at all ages compared to the
reference specimens, which was similar to the observation in Series I.
With 30% UFS addition in Series II, the 28-d compressive strength
showed an increase in the range of 12–18%, as compared with the
corresponding mixes in Series I.
It can be observed that the compressive strength decreased with an
increasing RCA% in RGPC, while an increase in the strength was noticed
with the inclusion of UFS in both series. The UFS addition resulted in the
formation of improved calcium silicate hydrate (CSH) gel, which filled
voids, and resulted in a denser structure as reported in the previous
study (Reddy and Naqash, 2019). These observations followed similar
footprints at all the curing ages. The matrix structure was improved with
time due to the formation of calcium products, which enhanced the
compressive strength at a higher age.
The causes behind the decrease in compressive strength with
increasing RCA% can be attributed to: (1) inferior properties of the RCA
than NA; (2) higher water absorption of RCA (4.25%) compared with NA
(1.15%), which contributed to the development of a porous matrix with
lower strength; (3) the MIP porosity of RCA was higher (8.6%) than that
of NA (1.6%), which indicated the development of porous matrix
structure and resulted in high-water absorption, causing a decrease in
the compressive strength; and (4) the most prominent factor governing
the strength of RGPC was its weak ITZ (interface of old mortar and new
matrix), which acted as a susceptible link to failure as relatively stronger
ITZ was formed with NA. An SEM image showing weaker ITZ is pre
sented in Fig. 5 (a). This phenomenon was also observed in the previous
study (Wang et al., 2013). The mechanical properties and durability of
RGPC were studied by Shaikh (Shaikh, 2016b), and a declining trend in
the compressive strength was also noticed with an RCA% increment.
Nuaklong et al. (Nuaklong et al., 2016) investigated the compressive
strength of fly ash-based RGPC, and indicated that the compressive
strength decreased with an increase in RCA%. Amran et al. (Amran
et al., 2020) also reported in his review study that compressive strength
decreases with the inclusion of RCA in GPC.
Furthermore, the UFS addition improved the compressive strength of
RGPC mixes, and it can be attributed to the role of UFS acting as a micro
filler, which filled voids and resulted in a denser matrix structure with
higher compressive strength, as presented in (Parveen et al., 2018). In
26.0, 21.1, 17.5 and 15.9 MPa, respectively. As can be seen, the
compressive strength decreased with the inclusion of RCA. For Series I,
the compressive strength at 28-d varied in the range of 25–43 MPa when
15% of fly ash was replaced by UFS, while it was in the range of 36–57
MPa when the replacement increased to 30%. The highest compressive
strength (56.9 MPa) was observed for the Mix r-R0S30, while the lowest
strength was identified for the Mix r-R100S30 (36.2 MPa). Similar Fig. 5. SEM image of weak ITZ in RA and filler action of UFS.
(a) Weak ITZ in RA (Wang et al., 2013)
trends were observed for Series II, but the compressive strength achieved
(b) Micro filler action of UFS (Parveen et al., 2018).
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Saloni et al. Cleaner Engineering and Technology 5 (2021) 100330
that study, UFS was used as an admixture to enhance the properties of fly
ash-based GPC and it helped in filling voids and creating a more compact
matrix (refer to Fig. 5 (b)). Very minor voids were observed with the
inclusion of UFS as the large-size pores were filled. UFS also formed a
shell coating on the RCA surface, which reduced the stiffness difference
between the new and old mortar (a higher stiffness difference led to
inconsistent deformation and structural discontinuity) and improved the
strength. Also, the rich content of calcium oxide (32.2%) in UFS helped
in the formation of additional calcium-based products like CSH and
calcium aluminate silicate hydrate (CASH) in the matrix in addition to
sodium aluminate silicate hydrate (NASH) products. These additional
calcium products provided better bonding and accelerated the poly
merisation process and was also responsible for the increased
compressive strength.
The failure modes of GPC containing slag were studied by Wang et al.
(Wang et al., 2020), and it was observed that the crack width and crack
count decreased due to slag addition. A smoother fracture surface was
observed. Jindal et al. (Jindal et al., 2020) conducted a study on rice
husk ash-based GPC and used UFS as an admixture to study the strength
parameters; the outcomes of the study revealed that UFS addition led to
the formation of denser concrete. The effect of UFS addition on fly
ash-based GPC was studied by Saloni et al. (Saloni et al., 2020), and the
results showed a significant improvement in compressive strength. The,
outcomes of these earlier studies are supporting observations made in
this study.
The flexural strength of both series was tested at the age of 28-d and
is illustrated in Fig. 6. For reference mixes (R0 - R100), the flexural
strength was in the range of 2.8–3.5 MPa. For Series I, the flexural
strength varied between 3.5 and 4.5 MPa, while for the Mixes r-R0S30 to
r-R100S30, the flexural strength varied between 4.2 and 5.2 MPa.
Similarly, Series II showed marginally higher flexural strengths in
comparison with the corresponding mixes of Series I. For example, for
Mixes a-R0S15 - a-R100S15, the flexural strength varied from 4.4 to 5.6
MPa. Similar to the trend observed for the compressive strength, the
flexural strength of RGPC mixes decreased with an RCA% increment,
and the effects were similar for both series.
In general, the flexural strength of RGPC mainly depended upon RCA
% levels, curing condition, and alkaline activator to binder ratio. A
decrease in flexural strength was noticed with increasing RCA%. Note
that in this study, the specimens were ambient cured to eliminate the
inconvenience of heat curing. Accordingly, the effect of temperature on
strength was not studied. The flexural strength of all mixes of Series II
incorporated with UFS reached 4 MPa and above, which is higher than
the minimum required strength for low volume roads (3.8 MPa) (Singh,
2015). This proves that the use of UFS in RGPC is suitable from sus
tainability and strength perspective. Fig. 6. Flexural strength of RGPC mixes at 28-d.
The primary cause for the decrease in flexural strength with (a) Flexural strength of Series I mixes.
increasing RCA% can be linked to higher water absorption and poorer (b) Flexural strength of Series II mixes.
gradation of RCA, which produces a porous matrix structure with a
weaker bond between the constituents. These reasons are similar to MPa when 15% UFS replaced fly ash. The effects of 30% UFS in RGPC
those affecting the compressive strength and have been well discussed in were more significant as STS varied between 3.4 and 4.2 MPa. Similar
the previous section. Since both the properties are closely related, fac trend (with slightly higher STS) was obtained for Series II RGPC mixes,
tors affecting the increasing or decreasing trend of compressive strength where UFS was added on top of fly ash. The STS was slightly lower than
are also responsible for the fluctuation in flexural strength. Similar ob the flexural strength as commonly observed in conventional concrete.
servations have been reported by Nuaklong (Nuaklong et al., 2020), Overall, the increasing trend of STS with the addition of UFS as a
where RCA inclusion led to a decrease in the flexural strength. replacement of fly ash (Series I mixes) or addition on top of fly ash
(Series II mixes) was similar to that of the flexural and the compressive
3.4. STS strengths. This showed that a good relationship between the mechanical
properties of RGPC and the same reasons responsible for the increase or
To measure the STS of the RGPC, the specimens were tested at the decrease in compressive and flexural strength of RGPC mixes with the
age of 28-d and the results are shown in Fig. 7. The STS decreased with change in RCA or UFS% were also responsible for the fluctuation in STS.
the addition of RCA in RGPC, for example, the STS varied from 2.1 to Exteberria et al. (Etxeberria et al., 2007) analysed the tensile failure of
2.6 MPa for the Mixes R0 - R100, but this varied between 2.8 and 3.4 RGPC by conducting microstructural studies and concluded that RCA
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Saloni et al. Cleaner Engineering and Technology 5 (2021) 100330
3.5. MOE
offered the weakest zone as the new matrix had superior properties
relative to the adhered old mortar. Similar observations were noted by
Poon et al. (Kou and Poon, 2013) and they concluded that RCA inclusion
led to a poorer strength. Fly ash and UFS can be utilised to enhance the
STS of RGPC.
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Saloni et al. Cleaner Engineering and Technology 5 (2021) 100330
affected the compressive strength and rigidity of RGPC. RGPC mixes are illustrated in Fig. 9. The tests were conducted on the
The MOE of the Mixes R0 - R100 was in the range of 13.5–17.3 GPa. cylindrical specimens after the curing age of 28-d. The water absorption
This shows that MOE decreased with increasing RCA% in RGPC. How of Mixes R0 - R100 was in the range of 1.3–6.7%. For Series I, the water
ever, the addition of UFS in RGPC enhanced the microstructure, and an absorption was in the range 1.2–5.7% for the Mixes r-R0S15 - r-
improvement in MOE was observed. For Series I, the MOE varied be R100S15, while for Series II, the water absorption for the Mixes a-R0S15
tween 17.1 and 22.1 GPa (for the Mixes r-R0S15 - r-R100S15), while the - a-R100S15 varied between 1.1 and 6.2%. This showed 15% UFS had
MOE of the Mixes r-R0S30 - r-R100S30 was in the range of 20.4–25.6 similar outputs in terms of water absorption; however, 30% UFS addi
GPa. The mixes in Series II showed even higher stiffness as higher MOE tion to fly ash reduced the water absorption, and it was between 1.1 and
was observed in comparison with Series I mixes. 4.5%. It can be concluded that water absorption by mass of RGPC mixes
The MOE of fly ash GPC produced using RCA was reported by Shaikh increased with RCA%, and the maximum water absorption was observed
(Shaikh, 2016a,b), and his study demonstrated that with the inclusion of when NA was replaced with 100% RCA.
RCA in GPC, the MOE decreased (range: 14–20 GPa). The effect of UFS The primary cause for the increase in water absorption with
addition on the MOE of GPC was studied by Parveen et al. (Parveen increasing RCA% was the higher water absorption of RCA (4.25, 4.25,
et al., 2018), and their study presented that due to UFS addition, addi 4.15% for nominal sizes of 7, 10 and 14 mm, respectively) in comparison
tional CSH gel formed, and the availability of nucleation sites at ITZ with the water absorption of NA (1.11, 1.12 and 1.18% for the corre
created a denser matrix structure with higher strength and resulted in sponding nominal sizes). The two primary parameters which influenced
higher MOE. It is worth noting that an improved modulus was achieved the water absorption were: (1) rate of capillary rise, (2) the amount of
by RGPC as UFS formed a hard coating on the surface of RCA, which water required to saturate constitutive materials. A combined effect was
reduced stress concentration at the interface of old mortar and new responsible for the water absorption, as the filling of voids and water
matrix. This led to the formation of a more compact and denser structure advancement occurred simultaneously. The pore connectivity increased
with higher stiffness. due to the porous nature of RA, which led to the leaching of Ca(OH)2,
and higher water absorption. Furthermore, it is not possible to
completely remove adhered mortar from RCA surface prior to their use
3.6. Capillary water absorption in RGPC, and their rougher surface in comparison to NA induces more
voids at the ITZ increasing the water absorption.
The outcomes of the capillary water absorption tests of Series I and II Tosun and Sahin (Tarhan and Şahin, 2015) studied the capillary
water absorption of concrete with RA. They (Ding et al., 2020)
mentioned that since RA have more voids, a more porous structure with
higher water absorption would be produced. Increasing the content of
RCA increased the porosity of concrete, providing an easier trans
portation path for water. This finding agrees well with the increased in
water absorption of RGPC observed in this study.
Nuaklong et al. (Nuaklong et al., 2018) conducted a study on fly
ash-based GPC using RCA and metakaolin, the study concluded that RCA
addition increased the water absorption of GPC mixes by 2–2.3 times
than that of GPC mixes with natural limestone. Similar effects of RCA on
the concrete matrix and water absorption have been reported earlier
(Kou and Poon, 2012), where a porous mix was noticed due to RCA,
while benefits of the combined effect of UFS and fly ash on reducing the
water absorption were confirmed by Parveen et al. (Parveen et al.,
2018).
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Saloni et al. Cleaner Engineering and Technology 5 (2021) 100330
The results of the electrical resistivity tests of Series I and II, at the
age of 28 and 90-d are shown in Fig. 11. The corrosion risk was classified
into four categories as per the criteria mentioned by Feliu et al. (Feliu
et al., 1996), namely, high, moderate, low and very low.
For mixes of Series I, at both ages, the resistivity of RGPC mixes with
100% RCA (r-R100S15, and r-R100S30) was classified into ‘high risk’
category, as depicted in Fig. 11 (a). On the other hand, at both curing
ages, the electrical resistivity of mixes with 0% RCA (r-R0S15, and r-
R0S30) fell into ‘low risk’ and ‘very low risk’ category. Similar obser
vations were noted for mixes with 25% RCA i.e.r-R25S15, and r-R25S30,
whose electrical resistivity falls into ‘low risk’ category at both ages.
However, when 50% RCA was used in RGPC, the Mixes (r-R50S15 and r-
R50S30) showed an electrical resistivity in ‘moderate’ and ‘low risk’
categories. The electrical resistivity for mixes of Series II was higher in
comparison with the mixes of Series I, which may be attributed to
additional binder content. Furthermore, at 90-d, higher resistivity was
observed for all RGPC mixes as compared to resistivity at 28-d, and for
both the Series.
It can be observed that the inclusion of RCA into concrete resulted in
a reduction of electrical resistivity. However, the trend was the opposite
when UFS was added to RGPC (both replacing or adding on top of fly
ash). UFS addition increased the electrical resistivity, thereby reducing
the risk of chloride ion penetration or chloride induced corrosion. The
formation of an improved adhesive joint (between RCA and other con
stituents) was observed due to the combined effect of UFS and fly ash as
it produced additional CSH gel, which led to an increase in the electrical
resistivity. Also, the chances of crack propagation (the primary factor
responsible for the weakening of the matrix structure) reduced as UFS
filled voids. Since pore interconnection and pore size distribution
significantly affect the electrical resistivity of concrete, this is a clear
proof of improvement in the pore structure, a decrease in the perme
ability of the concrete cover and a reduction in the risk of chloride
Fig. 10. RCPT values of RGPC mixes.
induced corrosion. Rupnow and Icenogle (Rupnow and Icenogle, 2012)
(a) RCPT values of Series I mixes.
(b) RCPT values of Series II mixes. suggested a direct relationship between electrical resistivity and ion
penetrability, i.e. the higher is the resistivity, the lower is the ion
penetrability.
microstructure, the charge passed decreased, which indicated a lower
The electrical resistivity of concrete produced using fly ash and RCA
chance for chloride ion penetration and was beneficial from a dura
was studied by Kurda et al. (Kurda et al., 2019). Their study revealed
bility’s perspective. For both the series at all ages, RCPT values were
that RCA addition into concrete led to a decline in electrical resistivity.
classified under ‘moderate’ category as shown in the figures.
The effect of UFS addition on properties of GPC was investigated by
The reduced resistance to chloride penetration with increment in
Parveen et al. (Parveen et al., 2018), and the outcomes of their study
RCA% can be attributed to the inferior properties of RCA compared to
showed that UFS addition improved the strength and microstructural
the NA. Porous ITZ formed at the interface of RCA and new mortar,
characteristics of GPC. Improved strength and microstructure led to
which created a path that allowed the chloride ions to penetrate into the
higher electrical resistivity. The studies mentioned above validate the
concrete (“Chloride Penetration - an overview | ScienceDirect Topics,”
results of the present study.
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Saloni et al. Cleaner Engineering and Technology 5 (2021) 100330
Fig. 12. Relationship of compressive strength with flexural strength and STS.
4. Conclusions
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Saloni et al. Cleaner Engineering and Technology 5 (2021) 100330
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Declaration of competing interest recycled coarse aggregate in concrete design and durability properties. Construct.
Build. Mater. https://doi.org/10.1016/j.conbuildmat.2011.06.059.
The authors declare that they have no known competing financial Martirena-Hernandez, J.F., Alujas-Díaz, A., Amador-Hernandez, M., 2020. In:
Proceedings of the International Conference of Sustainable Production and Use of
interests or personal relationships that could have appeared to influence Cement and Concrete. RILEM Bookseries.
the work reported in this paper. Nuaklong, P., Jongvivatsakul, P., Pothisiri, T., Sata, V., Chindaprasirt, P., 2020. Influence
of rice husk ash on mechanical properties and fire resistance of recycled aggregate
high-calcium fly ash geopolymer concrete. J. Clean. Prod. 252 https://doi.org/
Acknowledgement 10.1016/j.jclepro.2019.119797.
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ash geopolymer concrete containing recycled aggregate from crushed concrete
The authors wish to thank Raicon Labs Private Limited, Haryana,
specimens. Construct. Build. Mater. https://doi.org/10.1016/j.
India, for giving support to test the samples in their laboratory. The conbuildmat.2017.11.152.
financial support from Small Grant, Curtin University, is greatly Nuaklong, P., Sata, V., Chindaprasirt, P., 2016. Influence of recycled aggregate on fly ash
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