CMS/ AF-TD/CS/0504045/23

COMPLIANCE STATEMENT

Date : 13th April, 2023 Rev :03

Product : Excelair Ecology unit
Isuued to : CMS Saudi
Manufacturer / Supplier : M/s Century Mechanical Systems Factory LLC, Dubai

Compliance
Sl. No. Specifications

2.1 GENERAL
Supply and install as indicated in the schedule of equipment, Ecology Units, each capable Comply as noted below :
of the duty as mentioned in the schedule of equipment. The space available for the unit Scope includes supply of Ecology unit only.
to be physically verified at the site and dimensions of the units shall be selected to fit into G.A drawing will be provided for dimension verification at
A
the spaces available. Where necessary the units may be built on site, subject to site
acceptance of the finished units for warranty purposes by the original supplier and their Excelair ecology unit is factory assembled and supplied as
local agent. separate units, needs to be assembled at site.
The units shall be double skin construction, draw-thru type comprising of various filtration
B components to address grease, oil, particulate, smoke and odour along with fan section Comply
as per the details shown either in the drawings or specified in the schedule of equipment.
2.2 UNIT CONSTRUCTION
The unit casings shall be of double skinned panels not less than 25mm thickness. Casing Comply with notes:
shall be assembled with extruded aluminium profiles and self-supporting modular panel Proposed Ecology unit will be made of double
A
elements with an integrated base frame made of zincated steel sections along upper sides skin extruded aluminum profile with insulation of 50mm
of the units. thick.
Sheet metal thickness shall be not less than 0.6 mm for the inner skin, 0.6 mm for the Comply with notes:
outer skin and shall be made from 270 GSM zincated steel sheets. The outer skin shall be Inner & outer sheet is 0.7mm thick GI with 50mm thick PUF
pre-painted galvanized steel sheet having 7 to 9 microns of primer coat and 20 to 25 insulation. The outer skin is pre-painted galvanized steel
B
microns of polyester coat on the outer surface. For additional protection, outer surface of sheet having 8 microns of zinc coating and 18 micron of
the outer skin shall be provided with vinyl guard film for scratch protection. Inside and paint coating with guard film for scratch protection. Outside
outside of panel walls shall be completely smooth. and inside there will be a smooth finish.

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Excelair Air Filtration Products Division
 CMS/ AF-TD/CS/0504045/23

All casing panels shall be insulated with injected CFC free polyurethane foam insulation Comply with notes:
C and shall be in accordance to Class O of ISO 1182.2 standards. The insulation density shall Insulation density is 42 kg/m³ and thermal conductivity is
be 48 Kg /m3 and having thermal conductivity (K value) of 0.02 W/m K. 0.024 W/m.k
The base frame of the units shall be made from sendzimir galvanized sheet metal for size Comply with GI base frame with lifting lugs. Weather proof
D with largest dimensions upto 2500 mm, and hot dip galvanized U-profile for larger units. Aluminum canopy can be provided to the housing box and
Units installed outdoors shall be fitted with weather proof aluminium canopy. for ESP separately as shown in the drawing.
2.3 VIBRATION ISOLATION
Comply as noted:
The Ecology Unit shall have internal vibration isolation system by mounting fan, motor
Fan unit shall have spring vibration isolators.
and drive assembly on spring isolators designed for 93% isolation. The fan discharge shall
Fan will be connected to connect through canvas connection
A be connected to the Ecology Unit casing through canvas connection to prevent vibration
to prevent vibration transfer.
transfer. In addition to the above the entire unit shall be mounted on additional vibration
Entire unit will be mounted on GI base frame with vibration
isolators.
isolation pads.

2.3 FILTER SECTION

Filter cells shall be of standard sizes & shall be obtained from reputed American /
A European manufacturer. The filters shall be sealed against the filter frame using a Comply with Excelair make filters
permanently elastic gasket to a standard compatible with the filter efficiency.
Pressure drop tappings shall be integrated into the frame to allow a manometer or filter
Comply with Manometer & pressure ports will be provided
B monitor to be fitted. Filter materials shall be flame-retardant, non-odorous & offer no
to monitor the pressure drop across filters.
sustenance to vermin. Each filter section to be provided with manometer.
The filter material shall be pleated to provide a large effective area. Filter section should
C Comply
be provided with an access door.
Stage 1 Filtration: 1. Comply
1. Washable Type Metallic Filter in 4” thickness, Class G2. Proposed is Excelair Metallic Filter (4"), G2 grade
2. Metallic washable filters shall be made of fine galvanized steel wire mesh for use in 2. Comply
heavy duty industrial and kitchen air ventilation applications. To have excellent dust 3. Comply
D holding capacity and ability to perform in high moisture conditions especially suitable for 4. Comply with below technical specs:
use as grease filters in kitchen hoods. The Metallic filters shall be with multiple layered Filter class - G2 as per EN779 Standard
pleated galvanized steel wire mesh formed in to compact maze of dirt catching surfaces. Initial resistance- 145Pa @500FPM
3. The multi layered media to be held in place by metal grids on both the inlet and outlet Final resistance- 250 Pa
side of the filter thus increasing its rigidity and ensures filter performance in heavy dust Rated Velocity- 2.5 m/s

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Excelair Air Filtration Products Division
 CMS/ AF-TD/CS/0504045/23

loading conditions. The filters shall be washed in a solution of detergent and warm water Average Arrestance- 75-80%
or cleaned with compressed air. Maximum temperature- 120° C
4. Technical Specifications of Panel Pre Filters :
a. Filter class: G2/G3 as per EN 779 Standard.
b. Initial resistance: 30-35Pa
c. Final recommended resistance: 175-200 pa for washing.
d. Rated velocity: 2.5 m/s
e. Average Arrestance: 75-80%
f. Maximum operating temp: 300 Deg C.
Stage 2 Filtration:
1. Disposable Type Panel Filters, Pleated in 4” thickness, Class G4.
2. The 4” depth pleat shall have consistent pleat spacing and durable execution. Pleated 1. Comply with Excelair CDPHC(4“ Thick) disposable type
Filters feature a self-supporting media pack in a two-piece frame, pleat stabilizers on the 2. Comply with the media is bonded to metal grid on air-exit
air leaving side in combination with pleat support straps on the air entering side ensure side, preventing fluttering, and maintain uniformity of pleats
pleat consistency providing excellent dust holding capacity and low pressure resistance. 3. Comply with Non-woven cotton / Polyester blended type
The media pack shall be housed inside a two-piece frame and bonded with a water filter media
resistant sealant to create a filter with excellent rigidity and durability. 4. Comply as noted below
3. The pleat media shall be made from a controlled and repeatable special blend of size Filter shall have below mentioned performance
E specific virgin fibers. The fiber technology shall give the media its self-supporting durable characteristics
built in memory feature which eliminates the need for wire mesh supports. Proposed Excelair CDPHC filter is G4 grade and is tested in
4. Technical Specifications of Panel Filters: accordance with EN779/ASHRAE 52.2
a. Filter class: G4 as per EN 779 Standard. Face velocity-2.5m/s
b. Initial resistance: 45-50Pa Initial pressure drop at 2.5m/s- 58 Pa
c. Final recommended resistance: 250 pa Final pressure drop – 250 Pa
d. Rated velocity: 2.5 m/s Filter is UL certified
e. Average Arrestance: ≤90% Maximum temperature is 75 Deg C.
f. UL Certified
g. Maximum operating temp: 70 Deg C.
1. Comply
Stage 3 Filtration:
2. Comply
1. Disposable type Pocket Filters, Class F7
3. Comply with 0.56mm thick GI Frame
F 2. Pocket filters shall be made of ultra fine synthetic fiber media consisting of an unique
4. Comply with below technical specs:
blend of coarse and fine synthetic fiber specially designed and Interwoven to provide a
Filter class- F7 as per EN779 Standard
low initial resistance and high air cleaning performance. The coarse fiber arrest and larger
Max Face velocity- 2.5 m/s

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 CMS/ AF-TD/CS/0504045/23

and heavier particles in the air stream while the fine fiber remove the smaller particulate Average Arrestance- 80-85%
matter and give the filter its high efficiency classification. Efficiency- 85%
3. The fine pocket filters shall be assembled in 1.5mm thick galvanized steel frames and Maximum Temperature- 80° C
mechanical robust and offering excellent performance in high relative humidity Filter is UL listed
conditions.
The media is color coded for identification as per Filter class.
4. Technical Specifications of Pocket Filters:
a. Filter class: F7 as per EN 779 Standard
b. Rated velocity: 2.5 m/s
c. Average Arrestance: 98%
d. Efficiency: 80-85%.
e. UL Certified
f. Maximum operating temp: 70 Deg C.
Stage 4 Final Filtration & Odour Removal:
1. Activated carbon Filters, Refillable type canister type.
2. Canister delivery system shall consist of multiple individual canisters in metal
execution.Canister shall be assembled in a galvanized sheet metal holding frame to fit
1. Comply
standard dimension filter sections in Ecology units. Canisters come as factory – ready for
2. Comply
installation. No special tools are needed to replace a canister. The individual canisters
3. Comply
seals and holds in the frame due to its unique seal and bayonet style clamping
Canisters shall be filled with activated carbon granules
mechanism.
media. Canisters are refillable type.
3. Canisters shall be factory pre-Filled with user specific media, each canister shall be
4. Comply with below technical specs:
vibration filled in order to ensure that the media is uniformly packed, each canister shall
Frame material- GI
G be then plastic bagged and carton packed.
Capacity- 16 canisters
4. Technical specifications:
Capacity per 24x24 : 3398 m3/hr
a. Frame material: Galvanized steel frame
Carbon content- 56kgs per cell size of 24''x24''
b. Carbon Filter size: 145 dia. x 600 mm long
Pressure Drop- 195Pa
c. Volume per canister: 5.9 l
Dwell time- 0.1-0.2 sec
d. Capacity per 24x24: 3200 m3/hr having 16 canisters
Refillable type
e. Carbon content: 3 kgs per canister= 48 kgs per cell size 24x24.
Proposed Excelair carbon CCYL filter is not UL listed
f. Pressure drop: 150 Pa
g. Dwell time (contact time): 0.1 sec
h. Refillable type: Yes
i. UL Certified.

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Excelair Air Filtration Products Division
 CMS/ AF-TD/CS/0504045/23

2.5 FAN & FAN MOTOR

Comply, proposed fans are double inlet, double width and

Fans shall be double inlet, double width, and backward curved centrifugal type with
backward curved centrifugal type galvanized steel casing
galvanized steel casings. Fans shall be tested in accordance with AMCA 300-85. Every
with anti-corrosive galvanized sheet steel finish.
individual fan shall be run before Delivery to check bearing condition and vibration. Fan
A Proposed Fans are tested as per AMCA standard.
shafts shall be mounted in taper sleeve bearings designed for continuous operation and a
only but they do not carry AMCA seal because they are
mean useful life of 200,000 hours. Backward curved impeller should be coated with 60
European make, our fans carry ISO, which is similar to AMCA
micron epoxy painting of high quality.
for European make fans.

Fans shall be designed in accordance with the specified operating class of AMCA standard
99-2408-69 – performance class limits for centrifugal fans. The impeller & fan shaft shall Comply, proposed fans performing tests is as per ISO.
B be statically and dynamically balanced to a balancing grade of G 2.5. The fan shall be Fan outlet velocity is less than 12m/sec.
connected to the outlet opening by means of an airtight flexible connection. Fans shall
not exceed a maximum outlet velocity of 12m/sec.

The fan outlet shall be connected to casing with the help of fire retardant fabric acting as
C a flexible connection for anti-vibration tested to UL-214 and confirms to NFPA 90A & Comply
NFPA 90B standards.

The degree of protection shall be IP55 with mounting method B3 and Class F insulation
for the electric motors. Fan drive shall be rated at 150% of the maximum motor power of
D Comply
the units and shall be fitted with adjustable belt tension arrangement. Belt guards or
screen protection door in fan section shall be provided in accordance with CEN Standard.
The electrical characteristics of the fan motor shall meet the requirements of the local
regulatory authorities. The fan motor shall be wired to the safety isolation switch or
E connection box. The contractor shall select power input and speed of the fan subsequent Comply
to ascertaining system static pressure in accordance with pressure drop calculations to
the approval of the engineer.

The fan motor shall meet the safety requirements of the CE and compatible with variable
F frequency drives. The motor shall be mounted on a common, torsionally rigid, galvanized Comply
steel base frame.

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 CMS/ AF-TD/CS/0504045/23

2.6 CONTROL PANEL

Comply as noted below:
VFD built-in control panel provided with a selector switch for auto and manual model. As the filter section compliance sheet is demanding for
A Control panels shall have four nos. of differential pressure switches to monitor the filter manometer for differential pressure, we could not comply
status including a pressure transducer and a programmable logic (PLC) control. with the DP switch. Our standard Proposed ecology unit has
a controller comply the auto wash requirements.
Comply as noted below:
The proposed Excelair Ecology unit control panel will have
the following features:
• H-O-A Selector switch
Filter status to be indicated with lamps on the panel face. Pressure transducer will • On/Off Push button for Hand mode
modulate the fan speed as the filters starts to clog. If all the filters are clogged, regardless • Status indication Lamps for Power on, Fan run, Fan Trip
B
of transducer status, the system need to shut off and unit off status indication to be • Replace filter indication
display on the panel. • 230V Fused circuit step down transformer for 24VAC.
• BMS Interface
• ESP Interface
• VFD
• Fire alarm interface
If the system shuts off due to clogged filter, the unit should be capable to override the
C Comply
auto mode into manual mode through the selector switch provided on the panel face.
In manual mode, the unit shall run on full speed until the filter are cleaned / replaced and
D Comply
then shift the selector switch to auto mode.
E Control circuits to operate of 24 VAC. Comply

2.7 SAFETY FEATURES

All the units must have safety features as under:
1. The fan access door shall be equipped with micro-switch interlocked with fan motor to Comply
A enable switching off the fan motor automatically in the event of door opening. Comply
2. The fan access door shall be provided with a view port and further have wire mesh Comply
screen as an added safety feature bolted on to the unit frame.

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3. Fan and motor base shall be properly earthed from the factory. All screws used for
panel fixing and projecting inside the unit shall be covered with PVC caps to avoid human
injury.

Century Mechanical Systems Factory LLC

Excelair Air Filtration Products Division