Professional Documents
Culture Documents
Coursework
Set Date
Moderated date
Date of assignment 04.01.2024
Date of Role Play 08.02.2024
Date of submission 22.02.2024
Date of presentation 22.02.2024 , 29.02.2024
Student declaration
We confirm that the work submitted for this assignment is my / our own work
Objectives
Background
Value engineering has enormous benefits for developers when applied to the construction
process. The multi-step process is an essential aspect of the design stage of new
development and is intended to add value. In value engineering, value is defined as a
function divided by cost. Concentrating on maximising project function while lowering
expense generates the most value for clients. The workshop is a key aspect of the value
engineering planning process. The value engineering workshop, held during the project's
design phase, involves the project team in reviewing the proposed project, performing a
functional analysis of the facility, obtaining the owner's definition of value, defining key
criteria for the project, and offering alternative solutions for the project.
Tasks
Task 1
Students are required to select one system from given list below and carry out an extensive
literature review to identify the applications of value engineering to MEP services in
construction projects.
▪ Electrical System
▪ Water Distribution System
▪ Water Drainage System
▪ Mechanical System
You are encouraged to address the following:
• Type of Building
• Purpose of Value Engineering
• Value Engineering Criteria Considered
• Value Engineering Proposals Considered
• Techniques Used for Functional Analysis
Task 2
Using the knowledge gained from Task 1, students are required to carry out a value
engineering workshop for the selected system.
Adhering to the standard value engineering job plan following all three stages (pre-
workshop, workshop and post-workshop), you must follow the below guidelines and
prepare a report based on the results of each stage.
A role play will be conducted demonstrating one of the days of the workshop. The group
members are expected to perform as VE team members and act accordingly, covering
the tasks planned for that particular day. Students will be assessed individually during
the workshop. At the end of the day, students shall submit a draft (2-3 pages) elaborating
the output of the discussion on that particular day (Students shall identify which phase
of the Value Management process they have conducted the meeting, members presented,
proposal given/ tasks conducted by each member and summary of the output).
Methodology
Individual
Group Assessment
Assessment
Time management
Total
Role Play Evaluation
Comments
H.S.N.
Wanigasinghe
Prasad R.A.W.
Sampath A.M.P.
Maximum marks
Perera R.A.B.U.N.
Report Evaluation
Aberathna P.G.S.A.
5
Presentation of the Report
10
Introduction to the Report
30
Evidence of understanding, Relevance and
Application, Focus on applications)
Comments
Coverage of Value Engineering Workshop
Task 2 - (Well-planned pre-workshop
25
activities, Effective description of activities,
REPORT FEEDBACK SHEET
Group Assessment
Conclusions
10
Total
100
Final
Perera
Prasad
marks
H.S.N.
A.M.P.
R.A.W.
Sampath
P.G.S.A.
Aberathna
Maximum
Evaluation
R.A.B.U.N.
Presentation
Wanigasinghe
Structure of the presentation, effective
20
use of visual aids and creativity
20
Content of the presentation
05
Citations & referencing as per APA
Group Assessment
05
Time management
[
20
Knowledge and comprehension
Comments
Presentation skills , Confidence of
10
notes
Individual Assessment
05
Professional attire
Total
100
SUMMARY OF COURSEWORK MARKS
Report Total
Role play Presentation
Reg. No. Student name (50%) Marks
(25%) (25%)
(100%)
601T Aberathna P.G.S.A.
657T Perera R.A.B.U.N.
672J Sampath A.M.P.
706U Prasad R.A.W.
724X Wanigasinghe H.S.N.
Note: Late submissions are subjected to a penalty of five (5) marks for the first delayed 24 hours.
Thereafter submissions will not be accepted and zero marks will be given.
Assessed by (name/s)
(Examiner/s / Lecturer/s)
Signature Date
Instead of above please follow the following format, as per the template – to be consistent with the
Department CW template
Acknowledgement
We would like to express our sincere gratitude to the module lecturers, Ch. QS. Dr. Thanuja
Ramachandra, Dr. Sachie Gunathilaka, for their invaluable guidance and support throughout this project.
Their insights and feedback have been instrumental in shaping the outcome of our report.
We would also like to extend our appreciation to the assistant lecturers, Ms. Niwanthika Kurukulasooriya,
Ms. Agana Parameswaran, and Mr. Dulshan Costa, for their tireless efforts in supporting us during this
course. Their commitment and dedication have been a major source of inspiration for us.
Furthermore, we are grateful to all those who have contributed to this report directly or indirectly through
their work or feedback. Your support has been invaluable, and we sincerely appreciate your time and
effort.
We acknowledge the importance of this project in our academic journey and recognize the contributions
of each member of the group toward producing this report. Once again, thank you all for your
contributions toward making this report a success.
Table of Contents
Acknowledgement ...................................................................................................................................... i
1 Introduction ....................................................................................................................................... 1
5.1.3 Proposed Work Plan & Activities for the Workshop Value Engineering ........................ 23
6 Conclusion ....................................................................................................................................... 54
References ............................................................................................................................................... 55
Appendices .............................................................................................................................................. 57
Table of Figures
Figure 2-1:HVAC Diagram ....................................................................................................................... 2
Figure 2-2: Types of HVAC system .......................................................................................................... 3
Figure 2-3: Time savings from VE in construction projects ..................................................................... 4
Figure 2-4: Purposes of VE in construction projects ................................................................................ 5
Figure 2-5: Purposes of VE in HVAC system ........................................................................................... 5
Figure 2-6: Advantages of water-cooled chillers ...................................................................................... 6
Figure 3-1: Criteria for HVAC systems ................................................................................................... 12
Figure 4-1 Classical model of FAST. ...................................................................................................... 14
Figure 4-2 How a function is expanded in "How" and "Why" directions in a FAST diagram ............... 15
Figure 4-3 Hierarchical Structure of Axiomatic Design ......................................................................... 16
Figure 4-4 Component of Function-Cost matrix. .................................................................................... 17
Figure 4-5 FUNCTION–COST–WORTH MATRIX .............................................................................. 18
Figure 5-1: VE 40-hour workshop process ............................................................................................. 20
Figure 5-2: Work plan for value engineering workshop ......................................................................... 23
Figure 5-3:Site Location.......................................................................................................................... 29
Figure 5-4:The Grand Resisdencies Conceptual Design......................................................................... 29
Figure 5-5: Split Ducted System ............................................................................................................. 30
Figure 5-6: FAST diagram for HVAC system ......................................................................................... 32
Figure 5-7: Evaluation Matrix ................................................................................................................. 41
Figure 5-8: Original design of HVAC system ......................................................................................... 42
List of Tables
Table 1:Components of HVAC system ..................................................................................................... 3
Table 2: Advantages & disadvantages of round duct ................................................................................ 7
Table 3: Quality criteria. ......................................................................................................................... 10
Table 4:Buildability, aesthetic, durability, and sustainability criteria ..................................................... 11
Table 5: Tools for functional analysis ..................................................................................................... 13
Table 6: Value engineering team members .............................................................................................. 22
Table 7: Cost/worth Ratio Sheet.............................................................................................................. 24
Table 8: General Project Details .............................................................................................................. 28
Table 9: HVAC Project Data ................................................................................................................... 30
Table 10: Cost model for HVAC system ................................................................................................. 33
Table 11:VE cost model for HVAC system ............................................................................................. 35
Table 12: Creativity/Idea Evaluation Sheet ............................................................................................. 38
Table 13: Circular duct hanging & spacing specifications ...................................................................... 44
Table 14: Summary cost worksheet for original design .......................................................................... 45
Table 15: Summary worksheet of proposed design ................................................................................ 46
Table 16: Summary LCC Worksheet ....................................................................................................... 48
Table 17: Summary of cost saving .......................................................................................................... 49
Table 18: Results of the original design & proposed alternative ............................................................ 51
Table 19: Plan for work execution for selected alternative ..................................................................... 52
Table 20: Proposal for follow up activities ............................................................................................. 53
1 Introduction
Value engineering is a methodical procedure designed to enhance the value of a product and
it emphasizes enhancing value while maintaining affordable costs (Bigrentz, 2020). In recent years, the
construction sector has faced increased uncertainty and volatile market fluctuations. Scarce tried-and-
true resources are seeing unprecedented price surges, causing budgets to skyrocket (Gordian, 2024).
However, there is still unfinished work, requiring estimators, builders, architects, and other preliminary
construction professionals to seek alternative approaches. Construction of projects is more costly.
Therefore, the value engineering concept is more significant for the construction industry. When
considering the building project, the installation of MEP services is more important. Therefore, the report
will discuss the value engineering of the HVAC system.
The report will consist of both a literature review and a value engineering workshop programme
information. Under the literature review, several topics will be widely explained as follows. The first one
is an introduction to the selected system. Here, the HVAC system will be identified with the types,
components, and primary functions. Not only that, the purpose of value engineering to the construction
projects as well as the HVAC system will be emphasized properly. Furthermore, the most important one
is providing value engineering proposals for the HVAC system. Here, various, and more suitable
proposals will be provided in the literature review. In addition to that, value engineering criteria will be
provided. Finally, the literature review consisted of several techniques used for functional analysis.
There are several approaches including the Cha ret te, and the VE audit, Contractor’s change proposal,
and the 40-hour workshop programme, that can be used in value engineering for construction projects.
Here, 40-hour workshop approaches will be used to value engineering for this project. The workshop is
generally consisted of six phase job plans. They are identified as information phase, functional analysis
phase, creativity phase, evaluation phase, development phase, and finally reporting and recommendation
phase. Here, value engineering will be done for the multi-storey apartment project, and this is consisted
of the split type- ducted AC system. Finally, this report will provide compressive knowledge regarding
the value engineering concept.
Furthermore, there are several functions of the HVAC system. They can mainly be identified as follows.
Maintaining a warm and comfortable home requires a functional heating system (Twain, 2023),
particularly in the cold Smithtown wintertime, HVAC systems assist eliminate allergies, contaminants,
and stale air from the inside areas while also supplying a regular supply of oxygen (Ramzy, 2023), the
degree of humidity within buildings may be managed in part via this systems, and Inbuilt air filtration
systems in HVAC systems have the capacity to collect and eliminate a wide range of impurities, such as
dust, pollen, pet dander, and some germs and viruses (Chaoudhary, 2017). Generally, this system is
consisted of several components such as the main unit, thermostat, air handler, evaporator coil, condenser
coil, heat exchanger, and ductwork (Moor, 2023).
Moreover Kumar, Meenu, & Shubham (2019) stated that according to zones, locations, and distribution,
there are main types of HVAC system including, central HVAC system, local HVAC system, and split
type HVAC systems. Selecting the most appropriate HVAC system requires a thorough analysis of
several relevant elements, including building size, location, budgetary constraints, and other relevant
criteria that all work together to affect the final decision (Trane Company, 2024).
High completion costs, a great distance between design and execution, and challenging project execution
are the primary reasons why value engineering is used in construction endeavors, etc. (Atabay &
Galipogullari, 2013). The main purpose of value engineering in construction projects is to offer solutions
that can be used to reduce costs, improve quality (functionality), and overcome issues. All of these rely
upon paying attention to the project function; nevertheless, it's crucial to take the shortest amount of time
to consider the purposes (Rad & Yamini, 2016). Not only that, the optimum balance between function,
quality, and cost in building projects is an additional purpose of value engineering (Naderpajouh &
Afshar, 2008). Value engineering's primary purpose is to raise the value of building projects.
When considering the HVAC system, value engineering concept can also be applied to this system.
Therefore, In HVAC, value engineering is frequently used (Zhen, 2024). Value engineering is a technique
used by engineers to reduce the initial cost of an HVAC system that is recently installed. Reducing upfront
and ongoing expenses, boosting environmental sustainability and energy efficiency, and increasing
interior comfort and air quality are the main purposes of value engineering of HVAC systems. According
to the above-emphasized facts, the purposes of VE in the HVAC system can be identified.
Abdelghany et al. (2015) suggest that replacing air-cooled chillers by water-cooled chillers can gain a
cost saving over their life cycle. Their case study reveals a remarkable tenfold improvement in water film
coefficient over air, resulting in superior heat transfer properties. Despite the initial lower investment in
air-cooled systems, the cost of water-cooled chillers decreases by 15-20% over the life cycle (Abdelghany
et al., 2015). Several benefits of water-cooled chillers are outlined below.
Noise Reduction
• Water-cooled chillers produce less noise than air-cooled chillers.
Different duct shapes, such as round, square, and rectangular, are used for carrying air. Each shape has
its own advantages and disadvantages, making it suitable for specific applications where one shape
clearly performs better than the others. Bhatia (2017) suggests that round duct is the most efficient shape
for conveying moving air in duct systems because of its low resistance, large cross-sectional area, and
minimal contact surface. In other terms, this means that round ducts require less material compared to
rectangular ducts to handle the similar air volume (Reduction in material cost).
In the example provided by Bhatia (2017), the 18-inch diameter round duct, with a cross-sectional area
of 254.5 sq.-in and a perimeter of 4.7 ft., exhibits the similar air-carrying capacity as a 26” x 11”
rectangular duct, which has a 286 sq.-in area and a perimeter of 6.2 ft. Despite the rectangular duct having
32% more metal and incurring proportionally higher costs, including insulation, supports, and labour, the
round duct proves to be a more cost-effective choice for achieving similar capacity. Following table 1
present the advantages and disadvantages of round ductwork.
Replacing aluminium grilles with galvanised iron (GI) grilles is a financially beneficial approach due to
the significant cost difference of up to 30% per grille (Zhen, 2022). Further author stated that, although
GI grilles are prone to corrosion and are heavier than aluminium, strategically placing them in controlled
humidity environments, such as spaces regulated by air conditioning systems, offers significant benefits.
Specially, areas that are exposed beneath ceilings, where humidity levels are controlled, are suitable for
the use of GI grilles. This practical approach is in line with a cost-effective framework while considering
the contextual factors that influence the installation of these architectural elements.
Efficient placement of the control panel for HVAC equipment can result in cost savings by eliminating
the need for higher specifications to withstand outdoor weather conditions (Zhen, 2022). The most
economical choice for a control panel is usually a wall-mounted indoor panel. However, The more
expensive weatherproof panel typically features a floor-mounted design and a double door to effectively
shield against rainwater infiltration. While it is possible to install equipment like exhaust fans and pumps
outdoors, it is not always necessary for their control panel to be exposed to the weather. Moreover, It is
critical to avoid positioning the control panel too far from the machine., as this can result in excessive
wiring costs that exceed the advantages of having an indoor panel.
In addition to above, Zhen (2022) has identified various value engineering proposals commonly
employed in the HVAC systems.
A study conducted by Perez et al. (2021) found that utilising a direct-expansion (DX) variable refrigerant
flow (VRF) system with floor standing air conditioners and energy recovery ventilators (ERVs) offers
several advantages such as flexible zoning, high efficiency, and low operating costs. This option
efficiently fulfils the necessary thermodynamic requirements of the room while keeping costs to a
minimum over a 10-year equipment lifespan. Moreover, Jahangir et al. (2022) recommended to utilise a
hybrid system that integrates a solar thermal collector, an absorption chiller, and a heat pump. This option
has the potential to utilise renewable energy sources, effectively reduce greenhouse gas emissions, and
significantly lower electricity consumption. In fact, it has been found that this option can result in annual
energy cost savings of up to 40% when compared to a conventional system.
Moreover, several academics have defined quality as the provision of faultless customer service or
products. According to Al-Ghamdi and Al-Gahtani (2022), There are six quality criteria outlined in Table
2.
Criterion Description
Air volume of system The required air volume in a given space
Energy efficiency ratio Efficiency of HVAC electricity consumption
Heating conditioning in system Exploring heating options with heat pumps
Centralized place for air diffuser Positioning of air diffusers for optimal air distribution
Sound rating level System noise
Air replenishment Utilisation of fresh air in HVAC systems
Furthermore, criteria related to assessing the quality of HVAC systems, and factors such as aesthetics,
buildability, sustainability, and durability play crucial roles in the decision-making process (Shahrestani
et al., 2017). Thus, Al-Ghamdi and Al-Gahtani (2022) identified several criteria associated with the
HVAC system, as described in the following Table 3.
Criterion Description
Aesthetic system Appearance of HVAC system and overlap with building design
Dimensions of HVAC units Dimensions of HVAC system occupying spaces
Weights of HVAC units Effects of HVAC units on the building
Ease of HVAC installation Simple installation and construction of HVAC system
Linking HVAC system with fire alarm system Fire alarm systems are low-current applications designed to
control the spread of smoke from a fire source.
System’s environmental efficiency energy consumption, CO2 and pollutant emissions, solid waste
Agent’s ability to provide service After-sale services
Lifetime of HVAC system Duration of operation without incurring additional maintenance
or repair expenses under typical conditions.
Additionally, the ASHRAE standards prioritise the durability criterion (Hamza et al., 2023). Al-Ghamdi
and Al-Gahtani (2022) emphasized the importance of considering life cycle cost (LCC) as a crucial factor
in evaluating HVAC systems for buildings. Thus, The HVAC system's life-cycle cost comprises the initial
purchase price, installation fees, energy consumption, maintenance and repair expenses, and eventual
replacement (Johnson, 2023) Consequently, life cycle cost analysis helps in making informed decisions
that balance upfront expenses with energy and maintenance savings over the system's lifespan.
In their study, Hamza et al. (2023) identified the most important criteria for evaluating and ranking
different HVAC systems, as depicted in Figure 1.
Environmental Technical
•Energy •Ease of
Consumption Maintenance
•CO2 Emission •Ease of Installation
•Noise Level •Vendor Availability
Economical Socio-Functional
•Capital Cost •Thermal Comfort
•Lifetime •Ventilation
•Maintenance Cost •Indoor Volume
Requirement
•Outdoor
Appearance
•Indoor Appearance
In addition, the available construction budget sets financial constraints, demanding an efficient balance
between quality and cost (Samaras, 2020). Further author state that the size, shape, and function of the
building influence the HVAC system's capacity and layout, and architectural limitations, such as space
constraints or aesthetic considerations, must also be accommodated in the design process.
According to Lalevée et al. (2021), functional analysis aims to identify and treat functions that the system
must complete. Similarly, Elyamany (n.d.) identified it as recognising the project's functional needs rather
than its existing conception and focusing on what the project must accomplish.
Tools Purpose
Cost to Function Analysis (Function Cost Matrix) Dimension the model with cost drivers,
Failure Measurement Error Analysis (FMEA) performance attributes and user attitudes to
Performance to Function Analysis select value mismatched functions to focus the
To create a FAST diagram there have been essential questions addressed as follows.
The technique for creating a logic-linked function diagram is found in the how/why logic. The "how"
and "why" questions can be used to logically connect randomly produced functions (as used in function
analysis). The degree of abstraction decreases from left to right over time. This also illustrates
"dependencies," in which a lower-level abstraction function depends on a higher-level abstraction
function.
Figure 4-2 How a function is expanded in "How" and "Why" directions in a FAST diagram
The Function Tree is derived from both conventional function analysis and the hierarchical structure of
Axiomatic Design. The system's structure is provided by the Hierarchical Structure of Axiomatic Design,
which resembles the hierarchical modelling of axiomatic design with functions from Function Analysis
used in place of certain aspects (Kang, 2010). Furthermore, A function tree is used to evaluate existing
functions and create a better solution to meet the client's needs by illustrating all the tasks that a project,
process, or product must complete and the connections between them. The functions are logically
connected, and the model from this diagram shows what the product will do. It begins with a goal
statement and lists all the functions.
• Describes an existing system which can be used to overview how the system works with the
details.
• It starts from the highest FR (Functional Requirement) therefore providing insight to find the DC
(Design Component) which meets the FR.
• The structure describes the super-system and sub-system of the system and can also describe the
future system and the past system together.
• Demonstrates only needed functions and could see the function of far from the original system.
• The upper and lower-level functions can be viewed on one screen.
• Through this hierarchical structure it is possible to view the functional structure of the whole
system.
The function-cost matrix evaluates a product, process, or service's features and related costs
systematically. Therefore, this method assists in identifying places where costs could be reduced without
affecting the desired functions (MEP Value Engineering Inc, 2023).
1. Function Axis: The function axis lists all the essential functions or characteristics of the product,
process, or service. These functions represent the critical aspects that the project is intended to
fulfil or achieve. Each function is identified and defined clearly to ensure a comprehensive
understanding of the project's purpose.
2. Cost Axis: The cost axis represents the various costs associated with the functions listed on the
function axis. These costs may include direct costs (e.g., material costs, labour costs, equipment
costs) and indirect costs (e.g., maintenance costs, operational costs, and life-cycle costs).
Value Index is the relationship of function worth to function cost and function worth is the lowest possible
cost to perform any given function or set of functions (Gopalakrishnan, n.d.). Furthermore, Elyamany
(n.d.) demonstrated that a useful technique for determining each function's potential for value
improvement is the function-cost-worth analysis and this will not only assist in identifying potential, but
it will also provide some innovative ideas for how to realise that potential.
Mechanical system is generally consisted of HVAC system, firefighting system, and transportation
system. Here, HVAC system is selected to conduct the value engineering due to several reasons.
HVAC systems often represent a sizable portion of the initial construction cost as well as ongoing
operational costs for multi-storey apartment. Optimizing the design, selection, and installation of
HVAC components may result in significant savings on both the initial investment and continuing
operating costs. Furthermore, a large quantity of energy is also used by HVAC systems in
buildings, especially in apartment where there may be a considerable demand for heating and
cooling. Value engineering can concentrate on enhancing energy efficiency by choosing energy-
efficient machinery, improved insulation, ventilation methods that are optimized, and sophisticated
control systems. This will lower energy consumption and operating costs while advancing
sustainability. In addition to that, installing equipment, ductwork, and air distribution components
sometimes need specific space for HVAC systems. Effective duct routing, vertical integration
within the building structure, and compact equipment designs are just a few of the creative space-
saving ideas that value engineering may investigate. These ideas can improve the use of existing
space and even increase the amount of room that can be rented out or amenities for tenants.
Moreover, the proper regulation of heating, cooling, ventilation, and humidity is provided by an
efficient HVAC system, which greatly enhances occupant comfort and well-being. When elements
including air filtration, appropriate ventilation rates, and thermal comfort optimization are
included, value engineering may improve indoor air quality and increase productivity and occupant
happiness.
5.1.3 Proposed Work Plan & Activities for the Workshop Value Engineering
Proposed work plan for the VE in HVAC System in Ritz Apartment consists of three study phases.
For this study, the client would like to cool the space of the said project that would maximize the
cooling and minimize the overall cost. To give a further understanding of how it would comply
with the client's requirements. These are the project information with the required thermodynamic
properties, type of HVAC system used, equipment used in the HVAC system, and its associated
properties and costs. For the summary of the project information
The Grand Residencies is an opulent 7-story apartment complex nestled in the heart of Colombo
3, designed for those with a taste for luxury living. Boasting a prime location, this exclusive
residence offers unparalleled comfort and elegance to its discerning residents. With each floor
featuring 7 meticulously crafted apartments, The Grand Residencies promises spacious and stylish
living spaces, meticulously designed to meet the highest standards of luxury living. From stunning
city views to lavish interiors, every detail has been carefully curated to create an ambiance of
sophistication and indulgence. Built by the renowned Prime Construction, known for their
impeccable craftsmanship and attention to detail, The Grand Residencies stands as a testament to
superior quality and excellence in construction. Situated on a sprawling land area of 91 perches,
the complex offers ample space for residents to enjoy privacy and tranquility amidst the bustling
cityscape.
4. Stakeholder’s Involved :-
Contractor Prime Construction (Pvt) Ltd
Consultant NJ Consultants/Anil Kumarage (Pvt) Ltd
For this project, a split ducted system is proposed. The HVAC system installed in The Grand
Residencies has been carefully designed to provide optimal comfort and efficiency across its 9000
square meter floor area. With a ceiling height of 3 meters and accommodating up to 200 occupants,
the system is tailored to meet the needs of luxury living. Featuring a split ducted design, it boasts
advanced capabilities including precise temperature control with a supply air temperature of
12.8°C and a robust total coil load of 143 kW. Incorporating outdoor air flow rates of 1751 LPS,
the system ensures adequate ventilation for occupants' well-being.
To achieve best value engineering input to the project, the basic function of a HVAC system should
be properly identified. In HVAC system, the main function is to cool the indoor air. However, due
to Sri Lankan tropical weather, there is a lack of need of heating the indoor conditions. After the
basic function, the secondary function will be determined. These are the necessary, attractive,
undesired, and selling functions. Secondary functions are those that are required to maintain the
basic functions. Aesthetic functions determine the perceived worth of a product, service, or project.
Operations that have a detrimental influence on the system are undesirable or unnecessary
functions for customers. The sell function is linked to both esteem value and essential function.
Improved performance in basic. Below figure depicts the functional analysis FAST diagram of the
HVAC system in Ritz Apartments.
LKR LKR
Pipework GI Pipes 150mm dia 280 m
26,000.00 7,280,000.00
LKR LKR
Pipework GI Pipes 100mm dia 875 m
19,000.00 16,625,000.00
LKR LKR
Ductwork Square Ducts 350x400 182 m
12,400.00 2,256,800.00
LKR LKR
Sub Total-Pipework
26,161,800.00 2,906.87
LKR LKR
Ductwork Square Ducts 700x800 245 m
15,600.00 3,822,000.00
LKR LKR
Ductwork Square Ducts 600x600 98 m
14,000.00 1,372,000.00
LKR LKR
Sub Total Ducts
6,576,500.00 730.72
LKR
Sub Total 74,068,950.00
LKR LKR
Estimated Total 85,179,292.50 18,088.40
ACTUAL/
ITEM ESTIIMATED VE TARGET
DESCRIPTION QUANTITY UNIT RATE
FAMILY AMOUNT AMOUNT
LKR
LKR LKR
Sub Total-Pipes
25,169,800.00 20,135,840.00
LKR LKR
Sub Total-Ducts
3,752,000.00 3,001,600.00
LKR LKR
Sub Total-Ducts
2,824,500.00 2,259,600.00
LKR LKR
Sub Total 74,068,950.00 59,255,160.00
LKR LKR
Estimated Total 85,179,292.50 68,143,434.00
Below table represents all ideas and suggestions made at the VE team gathering and they have been evaluated and ranked with the
concept and idea simulator checklist.
01 Changing the duct shape into More cost saving Impacts on airflow and turbulence. 01
circular shape implications due to shape
changes
02 Replacing Aluminum grilles with Beneficial approach due to But more humidification leads to 02
GI grilles the significant cost difference corrosion
of up to 30% per grille and
mention about humidity
levels and GI materials
relationship.
04 Installing floor standing units and More cost implications due to high cost 04
their specifications
RESULT: It is to be noted that the highest-ranking idea or suggestion is the changing of duct shape to circular shape. However,
in order to evaluate the idea as a value engineering proposal, several duct shapes are being taken into consideration.
In order to ease the process, there is a Matrix Analysis Form that allows to provide numerical
ratings to the subjective analysis which were completed on in creativity phase. It allows team
members to weigh and score many features of each alternative while remaining objective and free
of bias or predisposition toward the alternative in general.
The Matrix Analysis is used to compare many options for a single project function. It is especially
important when there is no clear agreement within the VE team.
A. OBJECTIVES OR CRITERIA
List all the design objectives or performance criteria that apply to the project under study. Weigh
them from 1 to 5 according to their relevance or importance (5 = high and 1 = low)
B. ALTERNATIVES
1. Listing the ORIGINAL item and all the alternatives from the Creativity Phase that
need to be compared. Rate how each of the alternatives satisfies each objective or
criterion, i.e., 1 = poor and 5 = superior. Enter the rating for each alternative in the
top part of the box.
3. Multiply the rating by the weight for each combination. Enter the weighted rating in
the lower part of the box.
4. Add the weighted ratings for each alternative together and enter its total score in the
Totals column.
5. Rank the alternatives according to the total score (1 = highest, 2 = second highest,
etc.). Now determine how the alternatives should be used and how they might be
modified to improve the product.
Original Design
The following figure shows the original design of the HVAC system which utilizes the rectangular
shape Aluminum foil ducts. Ducts coming from the indoor units installed at the false ceiling level
connect to the terminal equipment such as grilles and louvers.
Proposed Change
Various rearrangements were considered as a means to reduce duct costs. They are briefly and
comparatively ranked on the attached Weighted Evaluation Sheet. As shown, the highest ranked
alternate is based on installation of round ducts for all the HVAC System.
Justification
The duct shape that is the most efficient (offers the least resistance) in conveying moving air is a
round duct, because it has the greatest cross-sectional area and a minimum contact surface. In other
words, it uses less material compared to square or rectangular ducts for the same volume of air
handled.
An 18 inch diameter duct, for example, has the same air-carrying capacity as a 26” x 11”
rectangular duct. The round duct has a cross-sectional area of 254.5 sq.-in and a perimeter of 4.7
ft., while the rectangular duct has a 286 sq.-in area and a perimeter of 6.2 ft. The rectangular duct
thus has 32% more metal in it and would cost proportionately more. Also the insulation, supports
and labor are higher for rectangular ducts of similar capacity.
• Round shape results in lower pressure drops, thereby requiring less fan horsepower to move
the air and, consequently, smaller equipment.
• Round shape also has less surface area and requires less insulation when externally
wrapped.
• Round ducts are available in longer lengths than rectangular ducts, thereby eliminating
costly field joints. Spiral lock-seams add rigidity; therefore, spiral ducts can be fabricated
using lighter gauges than longitudinal seam ducts. Spiral ducts leak less and can be more
easily sealed compared to rectangular ducts.
• The acoustic performance of round and oval ducts is superior because their curved surfaces
allow less breakout noise. The low-frequency sound is well contained in round ducts.
• Round ducts can help promote healthier indoor environments. Less surface area, no corners
and better air flow reduce the chance of dirt and grime accumulating inside the duct and,
therefore, becoming a breeding ground for bacterial growth.
While round air ducts have great advantages, there are some disadvantages to them. One of the
most notable drawbacks of round air ducts is that they need more clear height for installation. If
the net clear height of a furred space above a suspended ceiling is 14 inches, an 18-in diameter
duct cannot be installed therein; however, its equivalent 26” x 11” rectangular duct will fit the
space easily. A combination of a rectangular plenum and round branches sometimes is a good
compromise.
Ducts
Square Ducts 350x400 M 80 12.4 992
Square Ducts 700x800 M 100 15.6 1560
Square Ducts 600x600 M 48 14 672
Square Ducts Below 300mm M 75 7.9 592.5
TOTAL LKR
74,068,950.00
TOTAL LKR
71,762,450.00
ASSUMPTIONS
Assume Operations and Maintenance Cost for one year is equivalent to 1% of the investment of
ducts.
Replacement Costs
Assume Replacement Cost for particular term is equivalent to 1% of the investment of ducts.
ANNUAL COSTS
O&M cost 9.91 75,685.00 750,038.00 9.91 52,620.00 521,464.00
For 50 years
Total Annual Costs 750,038.00 521,464.00
REPLACEMENT
COST
For first 0.386 75,685.00 29,214.41 0.092 52,620.00 4,856.61
installment
For second 0.149 75,685.00 11,277.07 - - -
installment
For third 0.057 75,685.00 4,314.05 - - -
installment
For four 0.022 75,685.00 1,665.07 - - -
installment
Total Replacement 46,470.60 4,856.61
Cost
Upon the review of the different alternatives, ranked by preferences, one alternative is selected.
The following topics will discuss further recommendations of the selected alternative.
Executive Summary:
The project is 9 storey apartment complex in Colombo 03 and the proposed system for HVAC is
split ducted system. In order to obtain maximum cost saving for the HVAC system since it has
more cost saving potentials, the client wanted to go for value engineering the designs of the system.
From the cost model, it was found that most cost consuming items were primary equipment and
ducts in HVAC system. However, there were several proposals proposed at the workshop meeting
and there were evaluated using the practicability and cost implications. From that, changing the
duct shape is found to be the viable one to go for further proceedings.
Several alternatives were analyzed using evaluation matrix with the use of criteria for value
engineering in HVAC system and duct systems.
Study Results:
From the initial proposal evaluation phase, the changes to duct shape was selected for further
consideration. Then, in the development phase, using a development matrix, for the proposal of
changing the duct shape, there were several alternatives which were tested at different VE criteria.
Th discussed alternatives were, installation of round ducts, installation of rectangular ducts,
installation of oval shape ducts, and installation of equivalent diameter ducts.
From the matrix, the installation of round ducts obtained higher ranking than others.
After further development of the selected alternative, the cost of original design and proposed
design were calculated. Results are as follows.
Amount Amount
The original proposal cost is Rs. 73,663,950 and proposed proposal cost is Rs. 67,285,000. There
is a cost saving for the alternative proposal and it is Rs. 2,576,687.99.
Considering the Life Cycle Costing, the total LCC saving is Rs. 2,576,687.99
Constraints:
However, there should be proper consideration given to structural hanging of the round
ducts into the ceiling. Another constraint is that proper duct joints should designed priorly
to the value engineering approval.
Highlights:
The alternate proposal for installation of round ducts to the entire HVAC system gives
Life Cycle Cost saving of 2,576,687.99 rupees.
6 Conclusion
Value engineering is a methodical procedure designed to enhance the value of a product and
it emphasizes enhancing value while maintaining affordable costs (Bigrentz, 2020). In terms of the
construction industry value engineering is the most essential concept because of the higher cost of
construction and specially in recent times due to volatile market and price increments. Therefore,
this study was conducted to identify and assess the Value Engineering for the HVAC system in a
building.
The study has identified the HVAC system in detail of components, functions, and all about the
system. Furthermore, has demonstrated the concept of value engineering and how it applies to the
HAVC system through the literature findings including criteria, energy Consumption, CO2
emission, noise level for environmental, ease of maintenance, ease of installation, vendor
availability for technical, capital cost, lifetime, maintenance cost for economical and thermal
comfort, ventilation, indoor volume requirement, outdoor appearance, indoor appearance for socio
functional criteria. Also, identified the methods of VE for the system as replacing air-cooled
chillers with water-cooled chillers, using round ducts, replacing Aluminium grilles with GI grilles,
replace the control panel indoors instead of outdoors. In addition to that, the application of VE for
functional analysis of the system is a major area that has identified techniques such as Function
Analysis System Technique (FAST), Function Tree, Value Index (function cost/function worth)
and function cost matrix.
References
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Appendices
Idea Simulator Checklist