Professional Documents
Culture Documents
Renalyn T. Damalerio 1,2,3, Maxine Jean S. Arellano 1,2,3, Melrhose Jade M. Balderas 1,2,3, Andrea
Rebeca F. Cabrillas 1,2,3, Franze Charls E. Camposano 1,2,3, Japchino S. Casipit Jr.1,2,3, David T.
Franco 1,2,3, Fritzy H. Mendoza 1,2,3, Paula Irishly A. Modesto 1,2,3, Alexis Rheiy M. Mojar 1,2,3,
1
Science, Technology, Engineering, and Mathematics
2
Senior High School Department
3
Pamantasan ng Lungsod ng Marikina
4
Loe A. Baloro
January 2024
The main objective of this study is to address current environmental issues associated
with traditional plastic-based packaging, including bubble wrap, which is commonly used
in the manufacturing sector. The use of green mussel shells and Solanum tuberosum
starch (potato starch) as main ingredients in the production of fire-resistant bubble wrap
2. What is the level of performance of potato starch bubble wrap in the following categories:
2.1 Elasticity
3. To what degree can the following impact the efficacy of the potato starch bubble wrap?
3.1 Biodegradability
3.2 Solubility
Packaging that preserves goods similarly to traditional packaging while maintaining the quality
(2023). However, it breaks down completely into organic compost, which is good for the
environment. Sustainable packaging includes any form of environmentally friendly material used
Escursell et al. (2021) brought to light the rapid advances in packaging materials and
technologies. But as time goes on, it becomes increasingly difficult to cut costs and reduce the
impact on the environment. Furthermore, the continued use of unsustainable packaging materials
hinders the further development of e-commerce. More in-depth research is needed to encourage
the creation of creative packaging made from natural, abundant renewable sources. Additionally,
implementing
In many nations, environmental protection is one of the most significant political issues. The
food sector produces a lot of waste, which biotechnology methods can help to better manage.
According to Lin et al. (2022), one of the industries that produces a significant amount of
Bhausaheb (2023) claims that potato starch contains trace amounts of fat and protein. Potato
starch is a polymer composed of long chains of linked glucose molecules. Amylopectin, which is
highly branched, and amylose, which is made up of long, chain-like molecules, make up most of
the plant starch. Potato starch is a combination of these two polymers. Because of its thickening
and binding properties, potato starch is a versatile ingredient that can be used to make
construction materials, papers, adhesives, and other non-food goods. Potato starch serves as the
basis for several product innovations, including carrying bags, foam-packed chips, food-grade
biochemistry. One of its sugar's components is glucose. Two components of potato starch—
is frequently 1: 4 to 1: 5.
According to Sunwane et al. (2021), the bioplastic material made from potato starch has a shelf
life of three to six months. Compared to conventional plastic, bioplastic can have less impact on
According to Chae and An's (2018) research, plastics are also known to pollute soil, which is
important for raising animals and crops necessary for the security of the human food supply. In
addition, several plastic additives have been proven to be harmful to health. Based on Kumar
(2018), they may result in adult diabetes, early puberty, obesity, immune system and endocrine
46% of the 14 million metric tons of fresh plastic debris end up in the ocean each year, according
In accordance with Tianyi et al. (2021), creating biodegradable plastic substitutes is one of the
greatest ways to lessen the issue of plastic pollution. Starch-based materials are among the most
researched and often utilized types of naturally occurring biodegradable materials. This is due
to the fact that starch is widely available in nature and offers a variety of advantages, including
being inexpensive, non-toxic, renewable, biocompatible, and able to form films. Furthermore,
the polyhydroxy structure of starch facilitates the manipulation of the substance's structural and
biological procedure leading to the disintegration of plastic. The two things that affect how
rapidly a material degrades in its surroundings are its chemical makeup, or what kind of plastic it
is, and its ultimate destiny after its lifespan. Timescales involved in biodegradation can be widely
that are anaerobic. Numerous elements, such as the kind of soil, water, and landfill placement,
affect the environment in which items might break down. Testing the material's biodegradation
properties is necessary to comprehend the materials, decomposition processes, time scales, and
According to Kundu et al. (2022), plastics made from starch decompose completely within two
months. Starch-based plastic breaks down completely in 96 hours; in the presence of fungal α-
amylase and cultured bacteria, this time drops to 48 hours. Therefore, bioplastics can be a
To produce biodegradable plastics, starch, cellulose, chitosan, and proteins obtained from
sustainable biomass are used. These environmentally friendly polymers do not require
petrochemicals and reduce greenhouse gas emissions. They reduce the need for non-renewable
resources and the consumption of fossil fuels. Compared to traditional plastic, the manufacturing
method can produce fewer greenhouse gases and use up to 65% less energy. (Verma et al. 2020)
instead, it will lessen the chance that the fire will spread outside the object. In many cases, this is
According to Mensah et al. (2022), it is crucial to develop sustainable biobased FRs that enhance
polymers' fire performance without harming the environment, as not all FRs are environmentally
friendly. Adding FRs shortens the time it takes for plastics to ignite since the samples volatilize
Halogen-based flame retardants, especially those based on bromine, have played a significant
role in flame resistant, and still do. On the other hand, there is a lot of interest in halogen-free
substitutes due to environmental concerns and waste disposal problems (Innes et al. 2012).
Halogen-free flame retardants are superior to halogen-based flame retardants in several respects,
asserts Garkhedkar (2023). In the past ten years, scientists and business experts have recognized
the harmful impacts of flame retardants based on chlorine and bromine. This insight made
halogen- free substitutes necessary. Products with brominated flame retardants displayed toxicity
profiles and durability of bioaccumulation. They pose a serious challenge to the circular
economy because, when disposed of, the halogenated flame-retardant molecules exhibit
persistent organic pollutants (POPs). There is evidence that humans, birds, water bodies,
additives, and halogen-based compounds are among the chemicals used for this purpose.
Halogenated flame retardants release halogen atoms (like bromine or chlorine) when exposed to
heat, inhibiting the combustion process. While effective, there is concern about the
environmental and health impact of some halogenated flame retardants, which has led to the
Due to its chemical flexibility and adaptability, phosphorus is necessary to produce effective fire-
oxidation stages, condensed phases, gas phases, additive components, and combinations with a
broad spectrum of other elements. For flame-resistant compounds without halogen, one of the
most promising combination is the nitrogen and phosphorus. When fire is present, the
polymer chains. As a result, there is a greater and more thermally stable production of char
because P is better retained in the condensed phase. Two popular forms of structure are
phosphoramidates (P-N structure) and cyclotriphosphazenes (P-N structure). The two most well-
Phosphoramidates have improved thermal stability, lower volatility, and higher viscosity due to
Another newly discovered innovative family of flame retardants that addresses Combustibility
outperform
they reported on specific bisphosphoramidate-based P-N FRs that when applied to charrable
polymers like polycarbonate (PC) in the condensed phase, increase the formation of residual char
than equivalent bisphosphate FRs. These FRs also have exceptional fire retardancy. The study
indicates that the P content of FRs is one of the major variables influencing their flame
The use of bio-based polymer packaging has increased interest in finding alternatives to non-
biodegradable plastics that pollute the environment when fires break out (Adyel, T. 2020). In
2015, a packing materials plant experienced a fire breakout that resulted in significant damage,
as reported by Zhang D. (2023). Fire security officers investigated and discovered that foam
rolls, bubble wrap, and cardboard were among the packaging materials that caught fire. Because
petroleum constituted most of the ingredients, it ignited and burned quickly. This case supports
the requirement for packaging materials that are resistant to fire and do not solely rely on fossil
fuels.
The bubble wrap sample had the highest percentage of hydrocarbon fraction in the kerosene range
(C10–C13) Covering 19.23% of the area. According to Sari et al. (2023), kerosene is a form of
Frugal Entrepreneur (2023) asserts that because bubble wrap prevents heat from escaping the
thing it is wrapped around, it is ineffective as an insulator. The bubble wrap will begin to
degrade and
Due to its non-biodegradability, end-of-life disposal, and fire dangers, plastic bubble wrap poses
a serious risk to human health and the environment (Rogers, 2017). Compared to alternative
flexible protective packaging, bubble wrap has a higher tendency to catch fire due to the
To create a biodegradable polymer in 2020, Mondal et al. mixed 1.5 g of potato starch with 100
ml of filtered water, 5 ml of glycerin, and 25% acetic acid. A polymer that is safe for both people
and the environment was produced when the combination was heated and combined.
According to the study by Bhausaheb (2023), biodegradable plastic can be made by diluting 7.5
g of dried potato starch with 100 ml of distilled water in a 500 ml beaker, adding 1.5 ml of
Potato starch is a naturally occurring, abundant, and environmentally friendly raw material that
can be used as a main element in the production of bioplastics, according to a study done by
Sonawane et al. (2021). During the test, 4.25 grams of sodium chloride, 3 milliliters of
hydrochloric acid, 2 milliliters of glycerin, and 25 milliliters of distilled water were mixed with
As by Kannankeril (2018), bubble wrap is made by gluing the first and second sheets together,
which are then sealed to form an expandable area. Ideally, the first and second layers of the film
should be identical in composition and thickness. Once the foils are sealed, the passages are
inflated. The air gas remains contained in the chamber after inflation. In response to the air, the
two leaves separate from each other, creating an inflated bubble. Seal the sheet edges to keep the
Tensile strength is defined as the maximum force a sample can bear before breaking when it is
stretched or pulled. The tensile strength formula is: Tensile strength= F M/A0. The material cross-
sectional size (mm2), maximum stress (N), and tensile strength unit are represented by A 0, FM,
To measure the dry weight of a 1.5 cm2 sample dried for 24 hours, you can test the solubility of
the bioplastic. Once it has dried, put it inside a beaker with 50 milliliters of distilled water inside
it at room-temperature. After a full day, you extract the bioplastic by straining it from the water,
let it dry for another day, and then weigh it to determine its final mass. Apply the following
formula: (W1- W2)/W1 * 100 = Solubility in water (%) (Alsalme et al. 2021).
animals. Furthermore, the environment has an impact on the decomposition process. The degree
compost, the EN 13432: Standard on Packaging and Wrapping is a biodegradation test for solid
materials. This benchmark is used to analyze disintegration, one of the four criteria used to
state that the material must dissolve over a maximum of 12 months, pass through a >2mm
screen, and have 90% of its material destroyed after being buried in soil. The final three
components evaluate the toxicity of soil, chemical characterization, and aerobic biodegradation
(Aitex 2020).
Kasmuri and Zait's (2018) study assesses a bioplastic's rate of biodegradation. To ascertain the
weight of every sample, they employed a weight scale. The initial data was the weight
measurement. After that, The 100 x 100 mm sample was then buried in both natural and
composted soil for two months he soil sample was extracted every seven days. After being
cleaned with distilled water, the sample was placed in an oven for 24 hours at 60 °C to dry it out.
A day later, the sample was measured and data was collected. Weight loss (%) = [(W0-Wt/W0) x
100] is the formula used to calculate weight loss, where Wt (g) is the weight of the bioplastic
after it has been buried, and W0 (g) is its initial weight before it was buried.
According to Kaluza et al. (2021), the impacts of starch origin on film qualities were compared
to generate films made from starch suited for packaging food. The starches of corn, potatoes,
oats, rice, and tapioca were combined with 50% glycerin as a plasticizer to create films using
transfer rate were among the attributes assessed. According to the study, there are variations in
tensile strength depending on the starch source. The films based on potato starch had the highest
tensile strength (1.49 MPa), while the films based on oat starch had the lowest (0.36 MPa). But
Żołek-Tryznowska & Kałuża (2021) concluded that each film's mechanical properties, wet-
ability, surface-free energy, rate of vaporized water transfer, and moisture content all showed
how the starch origin affected it. Dietary starches including those in potatoes, oats, corn, tapioca,
and rice were the raw materials used to make the starch-based films. A plasticizer called whey
was added, but only 50% of the total. Out of the five films, the ones manufactured from potato
The disadvantages of potato starch bioplastics during the formulation process include
hydrophilic properties, insufficient mechanical properties, a low evaporation barrier, and low
freezing consistency. However, depending on how much amylose is present, certain properties of
bioplastics can change. To enhance the characteristics of bioplastics derived from starch,
different methods can be employed to modify the molecular structure of starch. (Halley et al.,
2021)
According to the study by Gabriel et al. (2021), nodule-based bioplastics have the best tensile
strength interaction when it comes to bioplastics based on starch source classification. This is
and 100 MPa, the benchmark for the tensile strength of bioplastics.
Spirulina, or powdered blue-green cyanobacteria cells, was combined with heat and pressure to
bioplastics are on par with those of single-use plastics made from petroleum. Because of its
capacity to store carbon dioxide during cell growth, spirulina was selected to be a component of
the new bioplastics, making the biomass a carbon-neutral feedstock for plastics. Since UW stated
that their bioplastics are not yet ready to be scaled up for industrial utilization, their bioplastics
are still in the development stage. Even though these materials are robust, they still have some
2023).
It is feasible to chemically modify starch to increase its hydrophobicity since glucose molecules
have three active hydroxyl groups (C2, C3, and C6). By introducing or inhibiting functional
groups, starch can be chemically modified to produce optimum physical and chemical properties
for hydrophobicity. Furthermore, the chain's integrity could not be compromised by these
changes. Thus, increasing starch's hydrophobicity will increase its industrial applications
Potato starch,
chitosan from Fire-resistant
green mussel bubble wrap
shells
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break is expressed: Elongation at break = L-L 0 / L0 * 100% where 𝐿 represents the material's
ultimate elongation (in millimeters) and 𝐿0 is the material's beginning length (in millimeters)
Almubarak (2017) states that overheating has additional macro effects. Certain types of
capacitors are prone to explosion when exposed to temperatures above their limiting capacity.
This leads to significant damage to an electrical component. Of course, fire can occur through
combustion. An electrical device could explode and cause serious injury and danger.
The size of laptops and cell phones decreased significantly in the last several years, leaving them
more susceptible to thermal damage, according to Apollo Display Technologies (2022). Since
their electronics are smaller than ever, their systems operate at a higher heat density, which
causes them to heat up far quicker than in the past. Even though a lot of businesses try to
incorporate cooling systems into their products, they can't compete with the summertime heat
Abe et al. (2021) state that bioplastics based on polysaccharides brittle, infrequent, rigid, and
delicate. when manufactured without any additives, and that continuous bioplastics are made
with plasticizer molecules. Two plasticizers that are effective with polysaccharides are sorbitol
and glycerol.
combustion going is known as the limiting oxygen index, or LOI. A glass cylinder is filled with
the plastic sample vertically, and the specimen's upper edge is illuminated. From the bottom of
the chamber, a constant stream of nitrogen and oxygen is given to keep the flame burning. The
plastic sample is exposed to progressively less oxygen until it extinguishes (Shrivastava 2018).
As it can precisely ascertain a material's flammability and ignitability, According to John (2019),
this strategy is still among the most crucial for quality assurance and screening in the plastics
sector. The fact that LOI provides a dependable and simple method for calculating a
flammability index is one of its advantages. In addition, the cost of the test apparatus is
Kumar (2023) states that the UL 94 testing standard determines the degree of flame resistance
necessary for a plastic to be used in consumer goods. In an HB series test, the sample stick is
positioned horizontally, and the duration of the flame's burn across it establishes its ranking. UL
94 testing gives a clear picture of how much a plastic can withstand and when it will fail, with its
HB series vs. V series designations and multiple ranks within each classification.
Drop testing is a type of impact test that simulates the impact forces seen during package
dropping. In this test, the impact forces are measured when a package is dropped from a
predefined height onto a hard surface. Raising the drop height with each test run ensures that the
package either passes or fails to meet the required standards (Sharma 2023). Drop testing comes
in a variety of forms for packaging, such as: (a) Flat drop test: in this test, a package is
dropped onto a hard surface on its edge from a predetermined height. (c) Corner drop test: in this
test, a package is dropped onto a hard surface on its corner from a predetermined height. (d)
Rotational drop test: to replicate the impact forces experienced during transit, a package is
The bubble wrap packaging industry was estimated to be worth USD 2.6 billion (Php 143.8
billion) in 2022, according to Chaudhary (2023). According to projections, The market for
bubble wrap packaging would rise at an 8.1% compound annual growth rate (CAGR) from USD
3.1 billion (Php 171.4 billion) in 2023 to USD 5 billion (Php 276.5 billion) by 2030. The market
for bubble wrap packaging is expanding quickly in tandem with the rise in consumer goods
demand; the main factors driving this expansion are primarily electronics.
In the Philippines, electronics account for the largest portion of e-commerce spending, at $6.85
billion (Php 3.7 trillion). Furniture and products for personal and home care are other common
goods that consumers purchase (Chan 2023). Also, the findings of an online purchasing survey
that was carried out in the US in 2018 were included in the Kunst (2020) research. According to
64% of the participants, when they shop online for electronics, they typically order at least one
item.
starch. Due to their esterification during burning, which creates a cross-link to carbon, they can
be utilized as carbon sources for intumescent flame retardants (IFR) (Wang et al. 2023). The
cosmetics, pharmaceutical, and biomedical sectors. Films made of biopolymer composites can
also be made from it. But nothing is known about how to produce chitosan from green mussel
shells and how to use it in applications like biopolymer films (Jaisan et al., 2023).
During the deacetylation process, chitin is converted into chitosan, a polysaccharide and
biopolymer, according to Malucelli (2020). Chitosan, which is thought to be a halogen- free fire
retardant, is primarily present in the cell walls of fungi, some mollusks, insects, and the
exoskeletons of crustaceans. By erecting a barrier that acts as a flame retardant, it stops flames
from spreading. On the other hand, halogen-based flame retardants are made of elements like
often steps in the chemical extraction of chitosan. Chitin is often obtained by subjecting the
exoskeletons of invertebrates to acidic and alkaline environments, which breakdown protein and
calcium carbonate, respectively. When chitin is exposed to concentrated alkali solutions at high
temperatures (over 100 °C), such as 50% sodium hydroxide, it can be transformed into chitosan.
Large quantities of green mussel shells are produced and thrown away as garbage. Biopolymer
compounds like chitosan can be made from such waste ( Jaisan et al. 2023). Additionally,
according to Fan et al. (2019), in the seafood processing industry, green mussel shells are
regarded as waste since they are frequently thrown away once the edible part of the mussel has
been removed. Since the shells are not usually eaten during the cooking process, they are
discarded mussel shells must be disposed of properly if green mussel shells make up 70% of the
mussels' total weight. Alternatively, a substantial portion of these shell wastes could be recycled
After being thoroughly cleaned under running water, the shells were placed in a tray dryer and
left to dry for the whole night at 70°C. Gathered and stored at room temperature until required
again, the dried shell samples were placed in a polyethylene zip-lock bag. (Jaisan et al. 2023).
To eliminate all organic elements, the green mussel shells were immersed in 0.5 M hydrochloric
acid in a 1:15 (w/v) ratio at room temperature for six hours. They were then rinsed with distilled
were dried for a whole night at 70 °C after being rinsed under running tap water until they
attained a neutral pH. The deproteinized shells were treated with 1 M hydrochloric acid at a ratio
of 1:20 (w/v) at room temperature for 48 hours to demineralize both sizes of shells. After being
demineralized, the shells were cleaned with running tap water until their pH was neutral, and
they were then let to dry overnight at 70 °C. The item acquired was “chitin”. The process of
obtaining chitosan from extracted chitin entails deacetylation, as moderately modified from the
research by Alishahi et al. (2011). After being steeped for 24 hours in 400 milliliters of 50%
sodium hydroxide, the extracted chitin was heated for 120 minutes at 120 degrees Celsius in an
autoclave. The residue was then filtered through a Bucher funnel, dried at 70 °C for an entire
night, and rinsed with running tap water until it attained a neutral pH. The terms "CHS" and
"CHB" refer to the chitosan that was derived from the small and big sizes, respectively. The
following equation was used to calculate the % yield of CHS and CHB:
CHS or CHB yield (%)=Weight of CHS or CHB (g)/Weight of starting shells (g)× 100
The CH, CH/CHS, and CH/CHB blended films were made, with minor adjustments, using the
technique outlined by Rachtanapun et al. (2021). CH 1% (w/v) and 2% (v/v) acetic acid were
combined. After 30 minutes of stirring the mixture at 65–70 °C, 40% of the mixture, w/w,
depending on the CH concentration, was added to the solution as CHS or CHB. 25% w/w
glycerol (based on CH content) was added and mixed for an additional half-hour after the initial
thirty minutes of mixing. The film-forming solution (FFS) of the CH, CH/CHS, and CH/CHB
blended FFS (without the addition of extracted chitosan) was placed in a 500 W ultrasonic
cleaner (GT
FFS onto a 50 x 50 mm silicone plate, it was dried for 24 hours at 40 °C in the oven.
It was successful to prepare the extracted chitosan from green mussel shells of various sizes. Ash
and calcium carbonate were present in considerable concentrations in both sizes of green mussel
shells. The physicochemical characteristics of the chitosan that was produced were considerably
impacted by the varying diameters of the green mussel shells. A lower level of deacetylation
(DDA) was associated with CHS and CHB's decreased solubility. When compared to the CH, the
physicochemical qualities of the CHS and CHB were subpar, particularly in DDA. Both isolated
chitosan samples contained traces of minerals, as seen by the XRD patterns. Additionally, the
attributes of the CH film were significantly affected by the composite material of extracted
chitosan (CHS or CHB), which increased the film's thickness value, strength, WVP, and
yellowness. To increase the physicochemical qualities of the resulting chitosan, more research is