FRUIT RECEIVING MASTERPLAN

October 02 2018
 Project Objectives
▪ Reduce Downtime due to Fruit Imbalance
▪ Reduce Bruising
▪ Improve Solid Recovery (due to Upsizing,
Downsizing and Reject Fruit Entry)
▪ Improve Pest Control

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Existing Lay-out

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 Fruit Imbalance
RCA Breakdown Problems Interim Containment Action Permanent Corrective Action

Man Bins not properly segregated by FSD

No FSD data
Method
RA & NRA requirements
Unquantified FSD per bin/truck
Slow delivery of fruits or hand to mouth issue Utilize Accumulator to cater
Material FSD fluctuation (Elevate
Not properly graded
Accumulator, extend sidings)
Process bin-tail gate and provision of Direct/ High
Speed conveyor; and has the
Underutilized Accumulator ability to side feed to
No Direct Feed Conveyors Direct Feed Conveyor for 1T Fruits Accumulators.

Machine
Machine breakdown eg. ginaca., conveyors

Measurement Long holding time ( exceeded 12 hrs) for IQF requirement

M’vironment Heavy rain

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 Fruit Imbalance
DPOL No Fruit/ Fruit Imbalance Downtime
4,500.00 5.00%
Started to install Accu-Elev Set-up
4,000.00 4.50%

4.00%
3,500.00
MG3 Receiving
3.50%
3,000.00
3.00%

%Downtime
2,500.00
Hours

2.50%
2,000.00
2.00%
1,500.00
1.50%

1,000.00
1.00%

500.00 0.50%

- 0.00%
2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016
NF&FI Line Downtime (hours) 1,240.53 926.78 1,397.10 4,045.37 3,394.82 2,604.80 3,292.40 2,349.32 2,576.42 2,392.89 2,818.83 2,545.83
% NF&FI DT/ Total Optg Line Hours 1.11% 0.99% 1.24% 4.30% 3.60% 3.32% 3.67% 2.86% 2.98% 2.16% 3.16% 2.63%

Updated by: Jovil Diaz

6 File: DowntimeByYear.xlsm
 Low Recovery-Bruising
Interim Containment Permanent Corrective
RCA Breakdown Problems
Action Action
Man Mishandling
Wrong Handling Procedure
Method
Fruit Pile Up
Delivered with Bruising
Material
High Shell Color
Sharp Edges
Establish a standard applicable
drop height and include in the
High Drops Provision of Decelerator Flaps future design
Machine
Simplify system by reducing
Quick Turns number of transfers before
Preparation
Measurement
M’vironment

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Low Recovery-Bruising

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Low Recovery – Fruit Upsize/ Downsize
Interim
RCA Permanent
Problems Containment
Breakdown Corrective Action
Action
Man
Method
Material Unique Fruit Sizes
Change Grader Design
Machine Grader Design
specifically grader pitch
Measurement
M’vironment

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Low Recovery – Fruit Upsize/ Downsize

Snipped report (i2017) from Joelibelle O. Mandawe

Data is in percentage %.

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 Low Recovery – Reject Fruit Entry/ Pest Control
Interim
RCA Permanent
Problems Containment
Breakdown Corrective Action
Action
Untrapped
Man
No proper door management
Method No-inline Reject Segregation
Delivered Reject Fruits
Installation of Sorting
Material Overripe fruits (Pest attractant)
Conveyor after Fruit
Damaged fruits (Pest may hide)
Dumping, before Fruit
No dedicated Area for Sorting Grading.
Machine (F200)
Gaps on machines/ equipment
Measurement
M’ vironment

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Proposed Layout and Phasing
Project Phasing
Phase 1: Implement F200 System while
Current F200 system is running .
Cost : 1.83M USD
Phase 2: Implement MG3 System (F200 Old system
equipment will be re-used for New MG3 System).
Cost : 1.46M USD
Phase 3: Re-alignment of Growers Receiving inside Cannery
complex
(will utilize old Growers System – temporary system is
operational).
Cost : 0.19M USD
Phase 4: Improvement of IQF Dumping system by having
floatation system (will utilize materials from the Temporary
Growers System installed outside Cannery Complex).
Cost : 1.20M USD
Additional Cost ( Facilities): 1.04M USD

Total Estimated Cost: 5.8M USD

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Proposed Layout and Phasing

PHASE 1

PHASE 2

PHASE 3

PHASE 4

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 Other Benefits
Quantified Benefits Remarks
Will get rid of the waterway and convert to dry
Water Usage
fruit receiving process.
With simplified system, number of equipment will
Power
be reduced.
Un-quantified Benefits
Improved Supervision by having simple and intact
Supervision
system for both F200 and MG3
Fruit Receiving Masterplan set-up was based on
the reference of current Distribution Conveyor
Additional Production Area Height. Part of the plan is to have mezzanine for
F200/ MG3 System, below would be the
additional production area.

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Thank you!!

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