FRUIT RECEIVING MASTERPLAN

September 2018
 Project Objectives
- Reduce Downtime due to Fruit Imbalance
- Reduce Bruising
- Improve Solid Recovery (due to Upsizing,
Downsizing and Reject Fruit Entry)
- Improve Pest Control

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Existing Lay-out

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 Fruit Imbalance
Interim
RCA Permanent
Problems Containment
Breakdown Corrective Action
Action
Man
Method Fruit Dumping Procedure
Unquantified FSD per bin/truck
Material Uneven FSD per bin/truck, Utilize Accumulator to cater
information of FSD FSD fluctuation (Elevate
Accumulator, extend sidings)
Underutilized Accumulator and provision of Direct/ High
Speed conveyor; and has the
Machine Direct Feed Conveyor for
No Direct Feed Conveyors ability to side feed to
1T Fruits Accumulators.

Measurement
M’vironment

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 Fruit Imbalance
DPOL No Fruit/ Fruit Imbalance Downtime
4,500.00 5.00%
Started to install Accu-Elev Set-up
4,000.00 4.50%

4.00%
3,500.00
MG3 Receiving
3.50%
3,000.00
3.00%

%Downtime
2,500.00
Hours

2.50%
2,000.00
2.00%
1,500.00
1.50%

1,000.00
1.00%

500.00 0.50%

- 0.00%
2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016
NF&FI Line Downtime (hours) 1,240.53 926.78 1,397.10 4,045.37 3,394.82 2,604.80 3,292.40 2,349.32 2,576.42 2,392.89 2,818.83 2,545.83
% NF&FI DT/ Total Optg Line Hours 1.11% 0.99% 1.24% 4.30% 3.60% 3.32% 3.67% 2.86% 2.98% 2.16% 3.16% 2.63%

Updated by: Jovil Diaz

6 File: DowntimeByYear.xlsm
 Low Recovery Due to Bruising
Interim Containment Permanent Corrective
RCA Breakdown Problems
Action Action
Man Mishandling
Wrong Handling Procedure
Method
Fruit Pile Up
Delivered with Bruising
Material
High Shell Color
Sharp Edges
Establish a standard applicable
drop height and include in the
High Drops Provision of Decelerator Flaps future design
Machine
Simplify system by reducing
Quick Turns number of transfers before
Preparation
Measurement
M’vironment

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Low Recovery – Fruit Upsize/ Downsize
Interim
RCA Permanent
Problems Containment
Breakdown Corrective Action
Action
Man
Method
Material Unique Fruit Sizes
Change Grader Design
Machine Grader Design
specifically grader pitch
Measurement
M’vironment

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Low Recovery – Fruit Upsize/ Downsize

Snipped report (i2017) from Joelibelle O. Mandawe

Data is in percentage %.

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 Quality Issue – Reject Fruit Entry/ Pest Control
Interim
RCA Permanent
Problems Containment
Breakdown Corrective Action
Action
Man Untrapped
Method No-inline Reject Segregation
Installation of Sorting
Material Delivered Reject Fruits Conveyor after Fruit
Dumping, before Fruit
No dedicated Area for Sorting
Machine Grading.
(F200)
Measurement
M’vironment

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Proposed Layout and Phasing
Project Phasing
Phase 1: Implement F200 System while
Current F200 system is running (New).
Phase 2: Implement MG3 System (F200 Old system
equipment will be re-used for New MG3 System).
Phase 3: Install temporary Growers outside Cannery
complex (will utilize Old MG3 System for Temporary Growers
Facility).
Phase 4: Re-alignment of Growers Receiving inside Cannery complex
(will utilize old Growers System – temporary system is operational).
Phase 5: Improvement of IQF Dumping system by having floatation
system (will utilize materials from the Temporary Growers System
installed outside Cannery Complex).

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Proposed Layout and Phasing
Project Phasing
Phase 1: Implement F200 System while
Current F200 system is running (New).
Phase 2: Implement MG3 System (F200 Old system
equipment will be re-used for New MG3 System).
Phase 3: Re-alignment of Growers Receiving inside
Cannery complex
(will utilize old Growers System – temporary
system is operational).
Phase 4: Improvement of IQF Dumping system by
having floatation system (will utilize materials from
the Temporary Growers System installed outside
Cannery Complex).

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Different Scheme

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 Other Benefits
Quantified Benefits Remarks
Will get rid of the waterway and convert to dry
Water Usage
fruit receiving process.
With simplified system, number of equipment will
Power
be reduced.
Un-quantified Benefits
Improved Supervision by having simple and intact
Supervision
system for both F200 and MG3
Fruit Receiving Masterplan set-up was based on
the reference of current Distribution Conveyor
Additional Production Area Height. Part of the plan is to have mezzanine for
F200/ MG3 System, below would be the
additional production area.

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 Questions
• MG3 Receiving Set-up
– Crown Handling, Floatation, No. of Dumper
• Growers Set-up
– No. of Flume
• Accumulator Design
– Capacity vs. Dumping Control
– Cost of Fabrication for Total Modification
– Grader Size and Orientation

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 Questions
• QA FSD thru Online – how to forecast
FSD for next shift
• 70/30 Play of MG3 at F200

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2T Direct Feed Conveyor

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2T Direct Feed Conveyor

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