Professional Documents
Culture Documents
Sr. No. Item Description Qty. Price INR Lakhs Price (INR Lakhs) Price (INR Lakhs) Price (INR Lakhs) Price in Lac
@70% flow
@50% flow
S. No. Description UoM CBL TRIVENI IBL THERM 10TPH Therm
BOILER AX Boiler opac
8 Fuel 100% Briquettes MULTI FUEL {BAGGASSE / Crushed Briquette Biomass Briquette
WOOD CHIPS / COAL}
AUTOMATIC FIRING
9 Firing Automatic Through Screw Feeder Through Screw Feeder
FEEDER
10 Makeup water Temp Deg C Client has to provide Client Input 40°C 30 Deg. C
Condensate Flow rate % and Temperature
11 Client has to provide Client Input 80% 40% @ 90 °C
considered at De-aerator inlet
Feed water temp at De-aerator outlet and
12 Deg C 100 - 105 deg 95 105 °C 105 °C (Customer to confirm)
Economizer inlet
13 Installation (Indoor/ Outdoor) Indoor Semi Outdoor Indoor Indoor (Undershed)
14 Type of boiler Reciprograting type Multi Fuel Combination Reciprocating Grate Boiler Smoke Water cum Smoke tube type
Type Hybrid Steam Boiler Cum Water Tube
15 Efficiency with different fuel with GCV (ARB) % 78 ± 2%
a Briquettes 100% % 77%+/-2% 78% ± 2% 78% 77% (± 2%) on GCV Basis
b Niligiri wood chips 100% % 75%+/-2% 76% ± 2% 76%
c Briquettes 50% and nilgiri bark 50% % 76%+/-2% 76% ± 2% 77%
16 Fuel Consumption
a Briquettes 100% @3817 Kcal/kg Kgs/Hr. 2728 3140 2517 2625
b Niligiri wood chips 100% @ 3274 Kcal/kg Kgs/Hr. 3469 3350 3422
c Briquettes 50% and nilgiri bark 50% Kgs/Hr. 1364 + 1735 ( Tentative)= 3200 2970
3099
17 Steam to fuel ratio
a Briquettes 100% @3817 Kcal/kg Kg/kg 5.1 4.6 4.6 4.81
b Niligiri wood chips 100% @ 3274 Kcal/kg Kg/kg 4 3.9 3.9
c Briquettes 50% and nilgiri bark 50% Kg/kg 4.6 4.1 4
13 Feed water temperature deg. C 105 85 90°C 105 (Customer to confirm)
14 Hot air temperature deg. C 40 110 90-100 Not applicable
15 No. of passes Nos. 4 Passes One 2 Later
B HEAT EXCHANGER FEATURE (HTA)
1 Membrane water wall panel Sqm 407 137 169 Approx. 136 m2
2 In Bed tubes & header Assembly Sqm NA 61 NA Not applicable
3 Shell & Tube heat exchanger Sqm 331 358.38 440 Approx. 224.2 m2
C. Matetial of Construction
14 TPH BOILER
S. No. Description UoM CBL TRIVENI BOILER IBL THERMAX
Smoke tubes & MPA tubes BS 3059 Pt-1 ERW-320 BS 3059 / 1987 PT - I BS 3059 PT-I 1987 ERW 320 BS 3059 Part I Gr. 320 ERW
Shell SA 515/516 Gr-70 SA 516 GR. 70 SA515/516Gr70/IS2041R260 SA 515/516 Gr. 60/70
Fans IS 2062 IS 2062 IS2062 IS 2062
Tube - BS 3059 Part-I, ERW;
Economizer BS 3059 Pt-1 ERW-320 BS 3059 / 1987 PT - II NA
Jacket – IS 2062;
Structural Support IS 2062 IS2062 MS/ IS 2062
D. Combustor Specifications
Firing type Automatic Over Feeding screw or Screw Feeder Screw Feeder
Pusher.
F. Furnace structure
1 Grate area Sqm 11.75 12.63 12.6 Approx, 10.16
2 Furnace size LXWXH During detail engineering 5.2 mtr x 2.43 mtr x 2 DDE DDE
3 Plenum chamber area Sqm Not Applicable NA Not applicable
4 Grate materials Nos. Not Applicable NA Not applicable
5 Details and MOC of Grat materials Not Applicable NA Not applicable
G I D fan with MDC
1 Flow Cum/hr 48000 47500 71525 33000
2 Head mmWC 350 350 mmwc 225 ~ 400 mmWC
3 Motor KW/HP 75 kW 75 kW 75 kW 90 kW
RPM rpm 960
H F D fan FD Fan / SFD Fan
1 Flow Cum/hr 25200 27000 35600 11400 11400
2 Head mmWC 450 500 200 200 mmWC / 250 mmWC
3 Motor KW/HP 45 kw 55 kw 30Kw 15 kW / 11 kW
I Economizer
1 Type Pressurized Integral Type With IBR Shell & Tube Integral Type
2 Heat transfer area Sqm During detail engineering 100 M2 218 M2 Approx. 250 m2
14 TPH BOILER
S. No. Description UoM CBL TRIVENI BOILER IBL THERMAX
J Stack temp. Deg C 150 deg 160 Deg. C 160-180°C Aprrox. 170 °C
5 Deaerator Capacity Atomospheric Dearator Head 15 KL Pl. enclose details of system Customer Scope
is been considered proposed (NA)
14 TPH BOILER
S. No. Description UoM CBL TRIVENI BOILER IBL THERMAX
6 Fuel handling System Capacity 6 TPH 7.5 TPH Client Scope Please Refer Technical
Offer/Layout
7 Fuel Buncker Capacity 10 m3 15 MT 30 Min (client Scope) 20 m3
1200 mm ( Not Part of CBL Existing Chimney - Customer
8 Chimney Top Daimeter 1200 1500 Meter (Client Scope)
Scope) Scope
Existing Chimney - Customer
9 Chimney Height 31 meters 32 MTR 30 Meter (Client Scope)
Scope
10 Safeties and Controls Considered YES
As per CBL Standard
11 Controls YES Considered
considered
12 Steam Pressure Control Considered YES Yes Considered
13 Furnace Draft Control Considered YES Yes Considered
14 Steam Pressure High Considered YES Yes Considered
15 Steam Pressure Very High Considered YES Considered
16 Steam Pressure Higher than SVLOP Considered YES Yes Considered
17 Water level Low/ High in Shell Considered YES Yes Considered
18 Water level very Low in Shell Considered YES Yes Considered
19 Water level Extreme Low in Shell Considered YES NA Considered
20 Deaerator Tank level low/High Considered YES Yes Considered
21 Flue gas temperature at Boiler outlet high Considered YES
Free standing type, Form -1, conforming to IP 42 degree of protection. The panel shall be made out of 14/16
SWG CRCA sheets. Gland plate - 3 mm thk, Front access, Fixed type, Powder coated to RAL7032/7035,
Mounting plate - RAL 2000.
- Max height - 2100 mm, Plinth - 100 mm, Cable entry - Top/Bottom as per Control room layout.
- Earthing - GI/Aluminium, Brass bolt.
- Bus bar MOC - Aluminium.
Power section :
Switchgear Short circuit rating
- Incomer - MCCB with SC & OL protection with multifunction meter.
18 - Motor feeder - DOL, S/D, VFD feeders as applicable for motors ( supplied items), breaker - 1 Set 17.5 30 30
MCB/MPCB with SC & OL + Contactor / MCCB with SC protection + Contactor + Thermal overload relay.
- On/Off Indication LED Lamps and Start/Stop.
- Internal Wiring - Cu cond., PVC/XLPE Insulated, min 2.5 Sq.mm power and min 1.0 Sq.mm for
control.
Control section :
18 1 Set 17.5 30 30
• Mineral wool of 100 – 120 kg/m3 density, Aluminum cladding of 22 (For bigger sections (>1000
mm) and 24 (For smaller sections, < 1000 mm) SWG thickness. Insulation shall be provided for
following surfaces.
• Flue gas ducting
21 11 25 25
• Pressure Parts
• Heat recovery units
• ID Fan
• Piping & Tank as shown in PID
• Bed ash Temperature sensor for maintaining level of ash in ash hopper Bed ash water 25 25
jacketed screw for removal of ash from grate. 11
• Bed Ash conveyor + transfer conveyor for dry ash conveying directly into ash trolley.
• Cooling tank with pump and piping shall be done by customer for bed ash water recirculation.
23 (However tank location shall be within boiler house premised and structure for tank shall be in civil 1 Set Client scope
min 3 m height)
FLY ASH HANDLING:
10 10
70
23 1 Set THERMAX CBL TRIVENI TRIVENI
Sr. No. Item Description Qty. Price INR Lakhs Price (INR Lakhs) Price (INR Lakhs) Price (INR Lakhs)
• Fly ash screw below RAV hopper for Eco & PCE;
10 10
• Interconnecting screw/conveyor set to convey fly ash conveying.
• Bucket elevator
70
Ash silo-15 m3
- Stationary grates are provided at the reciprocating grate above ash screw for stopping the
clinker falling over ash screw ( of size more than 80 MM ), two doors are provided at the sides to 6 6
remove those clinkers manually )
Civil trench required for bed ash screw Client scope
Pit and pit cover and barricading for pit if any required Client scope
Piping (Water /Steam/ Drain / Blow-Down / Vent) Feed water piping from boiler feed pump to boiler 93.65 INCLUDED INCLUDED
inlet.
24 • Spill back line from pump outlet to deaerator inlet. 1 Set 2
• Steam piping upto MSSV. INCLUDED INCLUDED
• Blow down piping from individual points below equipment drain to blowdown pit (civil)
Structural support 1 Set Included in Sr. No. 24
- Platforms with ladder for Shell, HRU and PCE
- Structural support for ducting
Structural supports for the accessories like HRUs & PCEs
25 25.33
Civil structure and platform for furnace up to FFL & shell supporting columns 17 17
- Access platforms are provided for the points where daily access is required. For other point
for maintenance, access to be made with temporary arrangements.
All the primary support elements viz. truss members of steel / concrete, pipe rack etc
Painting 9.75 2.5 2.5
26 • One coat of red oxide for items fabricated at site. 1 Set
2.5
• One final coat Painting shall be as per standard
27 First fill lubricants & boil out chemicals 1 Set Included in Sr. No. 26 included in the sr.no:26
28 Unloading, Shifting, Positioning And Installation of supplied equipment & 1 Set INCLUDED INCLUDED
195.08
Scope of installation & commissioning: 35 35
29 1 Set
- Installation of the supplied equipment & accessories
- Site Visits 6 6
- For pre-installation check
- For inspection after receipt of unit at site 75
- For supervision during assembly
- Commissioning of Boiler
30
- Safety officer during installation and commissioning of boiler.
IBR Approval up to provisional firing Order (Preparation and submission of all required documents for getting
the boiler registered. All formalities to be done at site towards registration of boiler with local IBR office
includes open inspection, hydro test and getting provisional order firing .
Transportation & Transit insurance, GST & Site storage insurance Client scope Client scope Client scope
Scope of Engineering Included in above Sr. Nos.
Drawing / Documents Reference (1 Hard & 1 Soft Copy of each) General: CBL
- Civil Foundation loading Drawing (not foundation design); CBL
- Piping & Instrumentation Diagram; CBL
31 - General Arrangement & Terminal Point Drawing; 1 Set CBL INCLUDED IN BOILER INCLUDED IN BOILER
- Refractory Drawing; CBL
- Electrical Wiring Drawing; CBL
- Operation & Maintenance Manual CBL
- Cable schedule CBL
32 FUEL HANDLING SYSTEM:
Bunker with Bottom screw arrangements 10
System configuration: Briquettes: Grizzly Hopper + Belt Conveyer+ Crusher+ Common Bucket 38
Elevator+ Bunker. Wood: Inlet of Chipper+ Belt conveyer+ Common Bucket Elevator + Common 208.80 70
Bunker.
• Skip Charger
• Storage Silo 1 Set 18
• Pusher to transfer directly into the Furnace
33 WOOD CHIP CRUSHER: 1 Set 15
34 RCC CHIMNEY:
32 MTR Height x 1200 MM Top Dia 1 Set
Total 1,245.4 757.53 578.5 573.5
27/12/23
IBL
Price in Lac
222
40.2
20.00
15.00
IBL
Price in Lac
RS114/-kg
150
RS114/-kg
10.00
5.00
4.00
6.00
6.00
5.00
30.00
30.00
IBL
Price in Lac
16
5.1
24
6.9
Rs114/-kg
25.08
at finalisation
Client
Client
37.5
Client scope
IBL
Price in Lac
OK
OK
OK
OK
OK
OK
OK
11.55
639.33