载带机操作规程 （滚轮机）

Operating procedures for belt conveyor（Rolling mill）

一. 滚轮机各部配件示意图
1.Schematic diagram of various parts of the rolling mill
Instrume
Heating Rewinder
nt area
air gun Keypad

Leather material discharge area

Forming
mechanism

Punching mechanism

Feeding start
stop induction
zone

Punching waste collection bucket

Striped
Pressure CCD detection
organization
二. 开机流程： regulation area
2. Startup process: zone

1. 将皮料放置于放料区；
1. Place the leather material in the discharge area;
2. 按下放料电源键；
2. Press the discharge power button;
3. 按下成型启停键及吹风启停键，使成型转动起来，同时调节好吹风压力及设置好吹风温度，打开模温机，
当吹风温度及模具温度达到设定值后进行下一步；
3.Press the forming start stop button and the blowing start stop button,Make the molding rotate,Simultaneously
adjust the blowing pressure and set the blowing temperature，Turn on the mold temperature machine,When the
blowing temperature and mold temperature reach the set values, proceed to the next step;

GF-QM-42005-A0
4. 皮料经过放料感应区后，将皮料包于成型模上；
4. After passing through the feeding induction zone, wrap the leather material on the forming mold;
5. 再按下风枪进退，风枪前进至出风口贴近于成型模后，按下真空启停，抽真空成型载带；
5.Press the air gun again to move forward and backward, The air gun moves forward until the air outlet is close to
the forming mold,Press the vacuum start stop button to vacuum form the carrier belt;
6. 成型时可根据载带成型效果对成型条件进行调节，方法如下：
6. During molding, the molding conditions can be adjusted according to the molding effect of the
carrier belt, as follows:
6.1 调节风枪出风口至成型的距离，距离太远，温度不集中，容易成型不良，距离太近风无法散开，容
易造成成型超浪，影响载带平整，建议跟成型模约 3－6 毫秒，具体根据现场情况实调；
Adjust the distance from the air outlet of the air gun to the molding,The distance is too far,Temperature is not
concentrated,Easy to form poorly,The distance is too close, and the wind cannot disperse, Easy to cause
forming waves,Affects the flatness of the carrier belt,It is recommended to follow the molding mold for about
3-6 milliseconds,Conduct actual adjustments based on on-site conditions;
6.2 调节出风口与成型模的平行角度（下图红线内螺丝可调节平行角度），如发现成型时载带型腔的 A0
两条边线，一边成型直，一边成型不直，可通过调节出风口与成型模的平行角度、吹风大小、吹风温度
等方法来改善成型效果；
6.2 Adjust the parallel angle between the air outlet and the forming mold (the screw in the
red line in the figure below can adjust the parallel angle),If two edge lines a0 of the carrier
cavity are found during molding,One side is formed straight, while the other side is not formed
straight,By adjusting the parallel angle between the air outlet and the forming mold, the blowing
size can be adjusted,Using methods such as blowing temperature to improve the molding effect;

6.3 调节成型角度，既调节成型吸真空时的位置，通俗讲，当皮料被加热后，立即对其进行抽真空成型
还是稍晚一点对其进行抽真空成型，这就是常说的早吸与晚吸，早吸载带收缩小，载带成型好，但容易
GF-QM-42005-A0
 出现破孔，载带型腔壁薄等不良，晚吸则不会，但晚吸载带成型较差，两边有收缩波动，容易出现真空
不足或是漏真空等现象。
6.3 Adjust the forming angle,Adjust the position of the forming vacuum suction,Simply put, when
the leather material is heated,Should it be vacuumed immediately or later,This is commonly
referred to as early smoking and late smoking,The shrinkage of the early suction carrier belt
is small, and the carrier belt is well formed,But it is prone to perforation,Poor conditions
such as thin wall of the carrier cavity,Not if inhaled late,But the formation of the late suction
belt is poor,There are contraction fluctuations on both sides,It is easy to experience phenomena
such as insufficient vacuum or vacuum leakage.
6.4 调节热风出风口左右行程，使热风出风口与成型模每一条成型片对齐，如发现成型时载带型腔的 B0
两条边线，一边成型直，一边成型不直，可通过调节出风口左右行程、吹风大小、吹风温度等方法来改
善成型效果。
6.4 Adjust the left and right travel of the hot air outlet,Align the hot air outlet with each
molding piece of the molding mold,If two edges of b0 of the carrier cavity during molding are
found,One side is formed straight, while the other side is not formed straight,By adjusting
the left and right stroke of the air outlet and the blowing size,Methods such as blowing
temperature are used to improve the molding effect.

7. 成型好的经过冲孔感应器后，直接进入冲孔机构，按下气缸开启按钮，气缸将带动拨轮导轨上行至于拨轮
指定位置，拨轮导轨与拨轮之间的间隙可通过调节气缸行程来做出改变，根据不同厚度的载带对间隙进行调
整，充分保证载带与拨轮间保持合理间隙，使载带与拨轮完美贴合，提高冲孔精度。再按冲孔启停按键，开
启冲孔。冲孔可根据载带 KO 对冲针行程进行调节，以便废料更好的掉落，同时可对 P2 值进行调节。

7.After the formed product has passed through the punching sensor,Directly enter the punching
mechanism,Press the cylinder start button, The cylinder will drive the wheel guide rail up to the
designated position of the wheel,The gap between the guide rail and the wheel can be changed by
adjusting the cylinder stroke,Adjust the gap according to the thickness of the carrier belt,Fully
ensure that there is a reasonable gap between the carrier belt and the wheel,Make the carrier belt
perfectly fit the wheel,Improve punching accuracy.Press the punching start stop button again,Open
GF-QM-42005-A0
 punching，The punching can be adjusted according to the stroke of the carrier ko offset needle,So
that waste materials can fall better,At the same time, the p2 value can be adjusted.
8. 当冲孔好的载带经过分条感应器后，直接进入分条机构，按下分条启停按钮，开启分条。分条可能过分条
上刀调节微分头，对上下分条刀的间隙进行调整，改善分条毛刺。同时可通过小微分头对 E 值进行调整。

8.When the punched tape passes through the slitting sensor,Directly enter the slitting mechanism,Press the strip
start stop button,Turn on striping.Splitting may cause excessive cutting and adjustment of the differential head，
Adjust the gap between the upper and lower slitting knives,Improve strip burrs，At the same time, the e value can be
adjusted through a small differential head.
9. 载带通过分条后，直接进入 CCD 导轨，人工通过电脑开启 CCD 检测，实时在线对载带进行测量监控。
9.After the carrier belt passes through the striping,Directly enter the CCD guide rail,Manually
enable CCD detection through a computer,Real time online measurement and monitoring of the carrier belt.
10. 收卷：当载带进入收卷机构后，先按下回归原点，将载带通过引导杆后贴于卷轴上，按下收卷启停及米
数复位，开始进行卷料动作。
10.rolling ： When the belt enters the winding mechanism,First, press the return to origin
button,Attach the carrier belt to the reel after passing through the guide rod,Press the winding
start stop and meter reset button,Start rolling the material.

三. 参数设置
三.Parameter settings
1. 成型机参数设置
1.Parameter settings for the molding machine
1.1 主界面： 界面上带有 XX 屏蔽字样的按钮，则表示通过按下此按钮，相对应的功能将进行开启。注：
正常开机生产中，如模温、风嘴温度、气压、真空、CCD 报警等不要屏蔽，建议开启，可监控设备运行
状态。带有 XX 复位字样的按钮，则表示，点击可消除当前警灯提示。
1.1 Main interface：The button with xx shielding words on the interface,Means that by pressing
this button,The corresponding functions will be activated.pour：During normal startup and
production,Do not shield mold temperature, nozzle temperature, air pressure, vacuum, CCD alarm,
etc,Suggest opening,Can monitor the operating status of equipment.A button with the words' xx
reset ',Then it means,Click to eliminate the current warning light prompt.
设定米数：可点击进行修改所需单卷生产长度；
Set the number of meters:You can click to modify the required single roll production length;
分条直径：可修改大小，数字大，分条慢，数字小，分条快；
Splitting diameter: can be modified in size, with large numbers indicating slow slicing, small
numbers indicating fast slicing;
冲孔自动模式：点击可切换为手动模式，可设定手动冲孔速度，如设定手动速度为 1 米/分，按下此按钮，
当前冲孔则按此速度运行；
Automatic punching mode:Click to switch to manual mode,The manual punching speed can be set,If
the manual speed is set to 1 meter/minute,Press this button,The current punching runs at this
speed;
1.2 界面二
GF-QM-42005-A0
1.2 Interface 2
成型转速：可调，数字大，转速快，反之则慢
Molding speed: adjustable, with large numbers and fast speed, otherwise slow
成型速度：不可调，显示当前生产速度
Forming speed: not adjustable, displaying the current production speed
模具周长：可调，根据成型模周长进行设置
Mold circumference: adjustable, set according to the molding mold circumference
分切加速比例：可调，数字大，加速快，反之则慢
Split acceleration ratio: adjustable, with a large number indicating fast acceleration, while
vice versa indicating slow acceleration
分切加速时间：可调，数字大，加速时间长，反之则短
Splitting acceleration time: adjustable, with large numbers, long acceleration time, otherwise
short
手动加速比例：可调，同分切加速比例
Manual acceleration ratio: adjustable, the same as the splitting acceleration ratio
切刀时间：可调，指废料切断长度，数字大，切断间隔时间长，废料切断长度就长，反之则短
Knife cutting time:Adjustable, referring to the length of waste cutting, with a large number,If
the cutting interval is long, the cutting length of the waste will be longer, otherwise it will
be shorter
冲孔手自动模式：可切换手动/自动
Punching manual automatic mode: can switch between manual/automatic
冲孔方向：可切换拨轮正反转，拨轮卡料时会用
Punching direction: can be switched between positive and negative rotation of the paddle wheel,
which will be used when the paddle wheel is stuck
冲孔手动速度：可调，数字大，则快，反之则慢
Manual punching speed: adjustable, if the number is large, it will be fast, otherwise it will
be slow
冲孔加速比例：可调，数字大，加速快，反之则慢
Punching acceleration ratio: adjustable, large number, fast acceleration, otherwise slow
冲孔加速时间：可调，数字大，加速时间长，反之则短
Punching acceleration time: adjustable, large number, long acceleration time, otherwise short
手动加速比例：可调，同冲孔加速比例
Manual acceleration ratio: adjustable, the same as the punching acceleration ratio
冲孔修正参数：可调，数字大，冲孔快，反之则慢，一般无需调整
Punching correction parameters:Adjustable, large number, fast punching, otherwise slow,
generally no adjustment required

1.3 界面三 ：此界面无须修改，出厂已设置好。

1.3 Interface 3：This interface does not need to be modified and has been set at the factory

GF-QM-42005-A0
2. 收卷机参数设置
2.Winding machine parameter settings
2.1 收卷主界面
2.1 Winding main interface
当前速度、当前米数：不可调，为实时显示信息；
Current speed, current meters: not adjustable, for real-time display information;
设定米数：可调，可单独对每卷长度进行设定；
Set the number of meters: adjustable, and the length of each roll can be set separately;
收卷缝隙调整： 外 小 大
Adjustment of winding gap: external small and large
内 小 大
Internal small and large
注：外，指人面对卷轴的面。内，指卷轴靠钣金的一面。
Note: Outer refers to the face of a person facing a scroll.Inner, referring to the side of the
roll against the sheet metal.
方筐内的数字可调，正数为将所调一侧的缝隙调大，负数则将同侧的缝隙调小。
The numbers inside the box are adjustable,A positive number increases the gap on the adjusted
side,Negative numbers will reduce the gap on the same side.
如：内 小 －2 大，则表示当前卷轴靠钣金一侧的缝隙大了，需要将缝隙调小 2MM。
For example, the inner small is 2 large,This indicates that the gap on the side of the current
roll against the sheet metal is too large,The gap needs to be reduced by 2mm.
排线未回归原点：当前原点状态
Line layout not returning to origin: current origin state
下方两个方筐为实时显示电位器位置，不可调；
The two boxes below display the position of the potentiometer in real-time and are not
adjustable;

GF-QM-42005-A0
2.2 收卷界面二
2.2 Winding interface II
内排线距离：可调，载带从里向外运行时的行走距离，可根据载带收卷时需要重叠的多少进行设定，数
字小，载带重叠多，收卷越紧凑，大则反之
Inner cable distance:Adjustable, the walking distance of the belt when running from the inside
out,It can be set according to the amount of overlap required during the winding of the conveyor
belt,Small number, multiple overlapping carriers,The more compact the winding, the larger the
opposite
外排线距离：同内排线距离一样，只是为卷轴向内运行时的距离
Outer cable distance:Same as the distance between the inner winding lines, it is only the
distance when the winding shaft runs inward
卷盘宽度：可调，根据卷盘宽度进行设定，设定后需要按回归原点才可启用
Reel width:Adjustable, set according to the width of the reel,After setting, it needs to be
pressed to return to the origin before it can be enabled
回原点速度：可调，数字大，则快，反之则慢
Returning to the origin speed: adjustable, if the number is large, it will be fast, otherwise
it will be slow
上限停止位：可调，可手动移动前摆杆角度，来设定当摆杆移动到此位置时，收卷必须停止。防止载带
拉断
Upper limit stop bit:Adjustable, can manually move the front swing rod angle,When the swing
rod moves to this position,The winding must be stopped to prevent the carrier belt from breaking
摆杆停留位：可调，可手动移动前摆杆角度，来设定当摆杆移动到此位置时，收卷进行自动加减速来控
制收卷进行匀速收卷动作。如下图：停机时，摆杆会停留在绿线位置处，此为收卷启动位置，当生产时，
摆杆会加速到红线位置，而后作加减速控制，此位置为正常生产时的位置，摆杆上有一阀码，可调节前
后来控制收卷所需张力，当摆杆运行到蓝线位置时，收卷会自动停止，慢慢下行，下行到绿线处时会自
动启动运行，摆杆的红线与蓝线位置可进行设定。
Swing rod retention position:Adjustable, can manually move the front swing rod angle,When the
swing rod moves to this position,Automatic acceleration and deceleration are used to control
the uniform speed of the winding process.As shown in the following figure: During shutdown,The
pendulum will stay at the green line position,This is the starting position for winding,During
production, the swing rod will accelerate to the red line position,Then perform acceleration
and deceleration control,This position is during normal production,There is a valve code on
the swing rod that can be adjusted forward and backward to control the tension required for
winding,When the swing rod reaches the blue line position, the winding will automatically stop
and slowly descend,When going down to the green line, it will automatically start running,The
GF-QM-42005-A0
 positions of the red and blue lines of the swing rod can be set.

2.3 收卷界面三：除排线使能外，其它平时无需使用，点击排线使能后，可手动转动排线电机前后动作；
2.3 Winding interface three:Except for the use of flat cables, it is not necessary to use them
during normal times. After clicking on the flat cable enable button,Can manually rotate the
cable motor to move forward and backward;

四. 停机流程
4、 Shutdown process
当生产结束时，剪断皮料，按下风枪进退，退回风枪，点击屏幕加热屏蔽停用，关闭加热，按下真空启停，
关闭真空，依次按下冲孔/分条启停，关闭之，待热风温度降低后（吹气温度）显示温度低于 100 后，按下吹风/
成型启停，关闭成型及吹风，而后关闭总机电源。
At the end of production, cut the leather material, press the air gun to move in and out, and
then return the air gun,Click on the screen to disable the heating shield,Turn off heating, press
vacuum start stop, turn off vacuum,Press the punching/striping start/stop button in sequence to
close it,After the temperature of the hot air decreases (blowing temperature), the display shows
that the temperature is below 100,Press the blowing/forming start stop button,Turn off the molding
and blowing, and then turn off the main power supply.
五. 保养
5、 Maintenance
1. 成型模到 500 万米后或可明显辨别模具脏污时，要进行模具清洗；
1. After the molding mold reaches 5 million meters or when it is clearly distinguishable that the
mold is dirty, the mold should be cleaned;
2. 观察真空泵油镜，当油变的混浊时，要及时进行更换；
2. Observe the vacuum pump oil mirror and replace it promptly when the oil becomes cloudy;
3. 观察吸真空铜座与法兰盘是否无油，及时给法兰盘涂抹黄油；
3. Observe whether the vacuum copper seat and flange are free of oil, and timely apply butter to
the flange;
4. 每次停机时，必须先关闭真空，再点击加热屏蔽停用，使加热枪温度降下来后方可关闭吹气启停；
4.At each shutdown, the vacuum must be turned off first, and then the heating shield must be clicked
to deactivate,Turn off the blowing start stop after lowering the temperature of the heating gun;
GF-QM-42005-A0
 5. 每月定时对轴承及活动件进行除尘上油；
5. Regularly dust and oil the bearings and moving parts every month;
6. 每周定时对分条刀进行检查；
6. Regularly inspect the slitting knife every week;
7. 设备所使用的压缩气体不可有液体进入。
7. The compressed gas used in the equipment must not have liquid entering

制订： 覃尧 审核 ：王根友 日期： 2022-12-3

Prepared by: Qin Yao Reviewed by: Wang Genyou Date: December 3, 2022

GF-QM-42005-A0