Document number PDEL-1067

Revision G
Page 1 of 6

Rotary Support Table Ex overview.

RST495/495H/605/605H & 755

ATEX compliance:

- RST Frame: CE Ex II2G c T5 Eex ia IIC T5

- RST Control Station: CE Ex II2G T6 Eex de IIC T4 IP66

REFERENCE REFERENCE DESCRIPTION

RST Rotary Support Table
This document contains proprietary and confidential Varco BJ BV
information which belongs to National Oilwell Varco; it is Nijverheidsweg 45.
loaned for limited purposes only and remains the property
of National Oilwell Varco. Reproduction, in whole or in 4870 AA Etten-Leur
part; or use of this design or distribution of this information The Netherlands
to others is not permitted without the express written 4879 AP Etten-Leur
consent of National Oilwell Varco. This document is to be
returned to National Oilwell Varco upon request and in Phone +31 76 508 3000
any event upon completion of the use for which it was Fax +31 76 5046000
loaned. www.nov.com
© Copyright National Oilwell Varco - 2008

DOCUMENT NUMBER REV

PDEL-1067 G

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REVISION HISTORY

G 701189 16-Dec-2011 See change description R.M. NdK L.S.

F 701643 07-Mar-2011 See change description R.M. NdK L.S.
E 701643 10-Feb-2011 See change description T.Sch. - -
D 701643 07-Feb-2011 See change description T. Sch. - -
C 701643 17.11.2010 See change description PGF NdK LS
B 03.05.2010 See change description RM NdK LS
A 24.09.2009 See change description RM NdK LS
- 15.09.2009 First issue RM NdK AK
Rev ECN. Date (dd.mm.yyyy) Reason for issue Prepared Checked Approved

CHANGE DESCRIPTION

Revision Change description

- n/a
A P/N-93939-1 protection concept and permitted use zone modified
B RST495-3G model added, Atex compliance added
C Name “ Permitted Use” changed into “Zone & IP rating”
D Total revision
E Changed CW/E3 & CCW/E4 into CW/E4 & CCW/E3
F Special conditions review sections added, cable type changed
G Modify OEM data (add “/7”) and ambient temp to +70C for 59000245/59000246

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Items located on RST Control Station (“base part number”-1)

MIr’s P/N Varco Cert.

NOV part Protection Zone & IP
--------------------- Manufacturer Function Tag Laboratory Certificate No. Misc: Ambient
number concept rating
Model No: No. Temp.
DPHA-2611/M/7/E
24VDC Ex II 2G Eexd 8W, on/off -40°C
59000230 Atos RST Free rotate E2 CESI CESI 02 ATEX 014 Zone 1, IP66
-------------------- IIC T4 24Vdc +70°C
OA-24DC
DPZA-A-371- RST CW direction E4
S5/M/7 Ex II 2G Eexd 35W, prop. -40°C
59000245 Atos CESI CESI 02 ATEX 014 Zone 1, IP66
-------------------- RST CCW direction E3 IIC T4 +5/-5Vdc +70°C
OZA-A-12DC
LIRZA-A-3/250/M/7
+ SCLI32-37-4 Ex II 2G Eexd 35W, prop. -40°C
59000246 Atos RST torque control E5 CESI CESI 02 ATEX 014 Zone 1, IP66
-------------------- IIC T4 +5Vdc +70°C
OZA-A-12DC
DHA-0631/2/M/7-
24DC RST linear lock Ex II 2G Eexd 8W, on/off -40°C
112554-D2 Atos E6 CESI CESI 02 ATEX 014 Zone 1, IP66
-------------------- command IIC T6 24Vdc +70°C
OA-24DC
DHA-0713/M/7 Power slips up cmd. E9
24DC Ex II 2G Eexd 8W, on/off -40°C
112554-J2 Atos CESI CESI 02 ATEX 014 Zone 1, IP66
-------------------- Power slips set cmd. E10 IIC T6 24Vdc +70°C
OA-24DC
DHA-0631/2/M/7-
24DC Ex II 2G Eexd 8W, on/off -40°C
112554-D2 Atos Grease pump E16 CESI CESI 02 ATEX 014 Zone 1, IP66
-------------------- IIC T6 24Vdc +70°C
OA-24DC
Demko 09 Ex II 2G Eexd #...... -40°C
83095-1 J120 United Electric Power slips set signal E11 DEMKO Zone 1, IP66
Atex 0815573X IIC T6 On/off +71°C
Power slips low Demko 09 Ex II 2G Eexd #...... -40°C
83095-1 J120 United Electric E12 DEMKO Zone 1, IP66
pressure signal Atex 0815573X IIC T6 On/off +71°C
Demko 09 Ex II 2G Eexd #....... -40°C
83095-1 J120 United Electric Power slips up signal E13 DEMKO Zone 1, IP66
Atex 0815573X IIC T6 On/off +71°C
07-2911-2330/10
High grease level PTB 00 ATEX Ex II 2G Eexd -20°C
59000257 -------------------- Bartec E14 P.T.B. Zone 1, IP66 On/off
signal 1093X IIC T6 +100°C
07-2511
07-2911-2330/10
Low grease level PTB 00 ATEX Ex II 2G Eexd -20°C
59000257 -------------------- Bartec E15 P.T.B. Zone 1, IP66 On/off
signal 1093X IIC T6 +100°C
07-2511

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 Document number PDEL-1067
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MIr’s P/N Varco Cert.

NOV part Protection Zone & IP
--------------------- Manufacturer Function Tag Laboratory Certificate No. Misc: Ambient
number concept rating
Model No: No. Temp.
Druck BAS 02 ATEX 24Vdc -20°C
30156355-4 PTX 671-1140 RST torque read out PTE BASEEFA Eex ia IIC T4 Zone 0, IP66
incorporated 0235X 4-20mA +80°C
See Varco P/N Ex II 2G
IBEXU99 -20°C
50004918 -------------------- Bartec I.S. Junction box RST JB-02 IBEX Eexia/ib IIC Zone 1, IP66 N/A
ATEX1096 +55°C
07-56B3-1711 T5
See Varco P/N
-------------------- Eexe Junction box BAS 01 ATEX Ex II 2GD -40°C
50004679 Weidmuller JB-01 BASEEFA Zone 1, IP66 #.......
XA-DE-A- RST 2210X Eexe II T6 +85°C
042851/09
RFOU 06/1kV 3G
59000415-
P1/P8, 800016 Draka Electrical cable N/A DNV E-8373 N/A N/A NEK606 N/A
1.5-03
(1.5^2mm)
II2GD
501/ 453/ UNIV/ O/ Cable gland in Baseefa 06 ATEX -60°C
83444-01 Hawke N/A BASEEFA EexdIIC/ Zone 1, IP66 N/A
M20x1.5 electrical components 0057X +80°C
Eexe II
II2GD
501/ 453/ UNIV/ B/ Cable gland in Baseefa 06 ATEX -60°C
83444-05 Hawke N/A BASEEFA EexdIIC/ Zone 1, IP66 N/A
M25x1.5 electrical components 0057X +80°C
Eexe II
II2GD
501/ 453/ UNIV/ C/ Cable gland in Baseefa 06 ATEX -60°C
83444-07 Hawke N/A BASEEFA EexdIIC/ Zone 1, IP66 N/A
M32x1.5 electrical components 0057X +80°C
Eexe II
Right angle adapter 90 degrees adapter
979978- SIRA 00 ATEX
M20 female -> M20 Raxton for electrical N/A SIRA Eexd IIC Zone 1 N/A N/A
M20-BR 1073U
male. connections.

Items located inside RST Frame (“base part number”)

Cert.
NOV part Varco Certificate Protection Zone & IP
MIr’s P/N Manufacturer Function Laboratory Misc: Ambient
number Tag No. No. concept rating
Temp.
RST J-box for speed
PTB 99 ATEX II 2G -50°C
980040-2 8118/222-1 Stahl sensor RSE & Linear lock JB-03 P.T.B. Zone 1, IP66 N/A
3103 Eex ia IIC T5 +55°C
sensor LLE
8V
PTB OO II 2G -50°C
93939-1 NJ4-12GK-N Pepperl & Fuchs inc. RST speed sensor N/A P.T.B. Zone 1, IP68 (I.S.)
ATEX 2048X Eex ia IIC T6 +55°C
On/off
8V
PTB OO II 2G -50°C
93939-1 NJ4-12GK-N Pepperl & Fuchs inc. RST linear lock sensor N/A P.T.B. Zone 1, IP68 (I.S.)
ATEX 2048X Eex ia IIC T6 +55°C
On/off

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 Document number PDEL-1067
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Special Conditions (U & X ATEX Certificates)

NOV part
MIr’s P/N Manufacturer Certificate No. Special Condition Action:
number
Dimension of flameproof joints are other than the
relevant minimum or maximum specified in tables 1
Demko 09 through 2 of EIC 60079-1:2007. Pressure and Glands NOV P/N-834440-01 used are relevant size certified
83095-1 J120 United Electric
Atex 0815573X temperature operated switches are to be marked flameproof “d”.
with an “X” and manufacturer’s installation
instructions.
07-2911-
The limit switch shall be installed so as to provide
2330/10 PTB 00 ATEX
59000257 Bartec for mechanical protection against impact energy in Switch protected by control panel housing (location).
----------------- 1093X
accordance with EN 50014 section 23.4.3.1.
07-2511
The quality of the connecting cable shall satisfy the
NOV p/n-56625-1.5-03 used, DNV- E-8062 approved cable
thermal and mechanical requirements within the
used.
functional range.
This EC type-examination certificate as well as any
future supplements thereto shall at the same time
Certificate part of Databook.
be regarded as supplements to Certificate of
Conformity PTB No. Ex-91.C1083 X.
Where a plastic cable boot is used it may present
30156355- PTX 671- Druck BAS 02 ATEX
an electrostatic hazard and should not be rubbed N/A, Non plastic gland used, NOV P/N-83444-01.
4 1140 incorporated 0235X
or cleaned with a dry cloth.
See Varco
P/N Not more than one single or multiple strand wiring
BAS 01 ATEX
50004679 ----------------- Weidmuller lead shall be connected into either side of any Single wire per terminal side, see electrical diagram “-2”.
2210X
XA-DE-A- terminal.
042851/09
All terminal screws, used and unused, shall be
All terminals tightened, verified via TSEL-0219
tightened down.
Any cross connected terminal assembly fitted with
a jumper bar shall be mounted and used subject to
Jumper bar according terminal limitation.
the limitations given in the certification documents
for that terminal.
Leads connected to the terminals shall be insulated
for the appropriate voltage and the insulation shall
Terminals insulated, verified via TSEL-0219
extend to within 1mm of the metal of the terminal
throat.

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 Document number PDEL-1067
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501/ 453/ Baseefa 06 ATEX These glands are suitable for use within an
83444-(-) Hawke Operating temperature: -20 ºC to + 40ºC
UNIV/ 0057X operating temperature range of -60ºC to + 80ºC.
When the gland is used for increased safety or dust
protection, the entry thread shall be suitably sealed All glands sealed by NOV P/N-59000424(-) washer to
to maintain the ingress protection rating of the maintain IP Rating of minimal IP56.
associated enclosure.
Glands for use with braided cables are only
Braided cable NOV P/N-56625-(-) used, cabling to be
suitable for fixed installations, the cable for which
considered fixed, additional cable support is used where
must be effectively clamped to prevent pulling and
required.
twisting.
Right angle
The components shall be installed with suitable O-
979978- adapter M20 SIRA 00 ATEX
Raxton ring seal fitted against the shoulder at the base of Sealed by NOV P/N-59000424(-) washer
M20-BR female -> 1073U
the thread.
M20 male
These components shall only be used where
temperature, at the point of mounting, is in the Operating temperature: -20 ºC to + 40ºC
range -20 ºC to + 60ºC
These components shall not be used for
Mounting on static panel away from floor, not rated high
applications where there is a high risk of
impact
mechanical damage.
When the cylindrical inductive sensors, types NC
and NJ are used in a temperature range between -
Pepperl & PTB OO ATEX
93939-1 NJ4-12GK-N 60 ºC and -20 ºC, they shall be protected against N/A, Operating temperature: -20 ºC to + 40ºC
Fuchs inc. 2048X
impact stress by installation into an additional
housing.
The connections facilities of the cylindrical
inductive sensors, types NC and NJ shall be
installed as such that he degree of protection IP20 Connected to JB NOV P/N-980040-2 having IP66.
according to EIC-Publikation 60529:1989 is met as
a minimum.
Special condition #3 and #4 not applicable. (other
type)

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Physikalisch-Technische Bundesanstalt
Braunschweig and Berlin

(1) EC-TYPE-EXAMINATION CERTIFICATE

(2) Equipment and Protective Systems Intended for Use in

Potentially Explosive Atmospheres - Directive 94/9/EC
(3) EC Type Examination Certificate Number
PTB 99 ATEX 3103
(4) Equipment: Junction and Terminal Boxes Type 8118/...-...
(5) Manufacturer: R. Stahl Schaltgeräte GmbH
(6) Address: Bergstraße 2, D-74653 Künzelsau
(7) This equipment and any acceptable variation thereto are specified in the schedule to this
certificate.
(8) The Physikalisch-Technische Bundesanstalt, notified body No. 0102 in accordance with Article
9 of the Council Directive 94/9/EC of 23 March 1994, certifies that this equipment has been
found to comply with the Essential Health and Safety Requirements relating to the design and
construction of equipment and protective systems intended for use in potentially explosive
atmospheres, given in Annex II to the Directive.
The examination and test results are recorded in the confidential report PTB Ex 99-30041.
(9) Compliance with the Essential Health and Safety Requirements has been assured by
compliance with:
EN 50 014:1997 EN 50 019:1994 EN 50 020:1994
(10) If "X" is placed after the certificate number, it indicates that the equipment is subject to special
conditions for safe use specified in the schedule to this certificate.
(11) This EC-type-examination Certificate relates only to the design and construction of the
specified equipment in accordance with Directive 94/9/EC. Further requirements of this
Directive apply to the manufacture and supply of this equipment.
(12) The marking of the equipment shall include the following:

II 2 G EEx e II T6/T5 or EEx ia/ib IIA/IIB/IIC T6/T5

Zertifizierungsstelle Explosionsschutz Braunschweig, 19 April 1999

By order:

signed: U. Engel L.S.

Dr.-Ing. U. Engel
Regierungsdirektor

Page 1/2

EC-type-examination Certificates without signature and official stamp shall not be valid. The certificates may be circulated
only without alteration. Extracts or alterations are subject to approval by the Physikalisch-Technische Bundesanstalt.
In case of dispute, the German text shall prevail.
Physikalisch-Technische Bundesanstalt Ÿ Bundesallee 100 Ÿ D-38116 Braunschweig
Physikalisch-Technische Bundesanstalt
Braunschweig and Berlin

(13) SCHEDULE
(14) EC-Type Examination Certificate PTB 99 ATEX 3103

(15) Description of the equipment

Junction and terminal boxes of polyester resin with a surface resistance ≥ 1 GΩ, Type series
8118/...-..., for fixed installation, with built-in - separately certified - line-up or hood-type
terminals for non-intrinsically safe or - separately certified - intrinsically safe circuits.

Marking of explosion protection

Fitting with terminals
- only for non-intrinsically safe circuits EEx e II T6 or T5 for Tamb ≤ + 55 °C
- only for intrinsically safe circuits EEx ia/ib IIC/IIB /IIA T6
- only for intrinsically safe circuits EEx ia/ib IIC/IIB /IIA T5 for Tamb ≤ +55 °C

Technical data
Rated voltage: max. 1100 V
(depending on the operating voltage range
of the terminals used)

Rated current, number of conductors and conductor cross section are determined in the
associated additional sheets.
Ambient temperature range, max.: -50 °C ≤ T ≤ +55 °C
Contact, foreign particles and water protection min. IP 54 to EN 60 529: 1991

Note
The degree of protection - at least IP 54 - is achieved only when the tested gaskets, cable
glands and stopping plugs are used properly.
Instruction of the manufacturer "Clean only with wet cloth" is to be followed.
The suitability for low ambient temperatures is visible by special marking. Only such separately
certified sealing gaskets and built-in and built-on components, which are suitable for these
temperatures, are used. Additional instructions of the manufacturer are to be followed.

(16) Test report PTB Ex 99-30041 (consisting of 6 pages, description and 2 drawings)

(17) Special requirements not applicable

(18) Essential health and safety requirements covered by standards

Zertifizierungsstelle Explosionsschutz Braunschweig, 19 April 1999

By order:

signed: U. Engel L.S.

Dr.-Ing. U. Engel
Regierungsdirektor
Page 2/2

EC-type-examination Certificates without signature and official stamp shall not be valid. The certificates may be circulated
only without alteration. Extracts or alterations are subject to approval by the Physikalisch-Technische Bundesanstalt.
In case of dispute, the German text shall prevail.
Physikalisch-Technische Bundesanstalt Ÿ Bundesallee 100 Ÿ D-38116 Braunschweig
Supplementary Sheet 1

to EC-Type Examination Certificate PTB 99 ATEX 3103

Fitting of the junction boxes Type 8118/111 or Type 8118/113 and

terminal boxes Type 8118/112 or Type 8118/114

Maximum permissible continuous current of the terminal or maximum number

of conductors 1) depending on the conductor size and the number of loaded terminals,
for the temperature class T6 at T a ≤ 40 °C or T5 at T a ≤ 55 °C 4) :

junction boxes Type 8118/111 or Type 8118/114 4)

number of permissible rated current in A

loaded at conductor size
terminals 1,5 mm² 2,5 mm² 4 mm²
5 13 18 24
4 15 19 25
≤3 16 20 25

terminal boxes Type 8118/112 or Type 8118/114 4)

current in A number of conductors 1) at conductor size

1,5 mm² 2,5 mm² 4 mm²
3 2)
6 16
10 12
16 6 12 3)
20 - 6
25 - - 8
8 6 6
max. number of terminals depending on the
cross section or the max. permissible conductor
size of the terminals installed

Note
1) Every entered conductor and every internal connection wire counts as conductor.
Bridges and earth conductors are not counted.

2) additional conductors optional

3) When applying these tabular values, simultaneity factors or load factors
according to IEC 439 may be considered.
Mixed equipment with circuits with different cross sections and currents is possible
by proportional utilization of the different tabular values:

example: cross section / mm² current / A number of conductors utilization

(generally) 1,5 10 10 (of 16) = 63 %
2,5 16 4 (of 12) = 33 %
total = 96 % < 100 %

4) When mounting fuses ≤ 2 A ................... temperature class „T6“

When mounting fuses > 2 A bis ≤ 5A ..... temperature class „T5“
When mounting fuses ≤ 6,3 A ................ temperature class „T4“
Supplementary Sheet 2

to EC-Type Examination Certificate PTB 99 ATEX 3103

Fitting of the junction boxes Type 8118/121 or Type 8118/123 and

terminal boxes Type 8118/122 or Type 8118/124

Maximum permissible continuous current of the terminal or maximum number

of conductors 1) depending on the conductor size and the number of loaded terminals,
for the temperature class T6 at T a ≤ 40 °C or T5 at T a ≤ 55 °C 4) .

junction boxes Type 8118/121 or Type 8118/123 4)

number of permissible rated current in A

loaded at conductor size
terminals 1,5 mm² 2,5 mm² 4 mm² 6 mm²
7 13 17 24 32
6 14 18 33
5 25
≤4 16 20 35

terminal boxes type 8118/122 or Type 8118/124 4)

current in A number of conductors 1) at conductor size

1,5 mm² 2,5 mm² 4 mm² 6 mm²
3
6 26 2)
10 26
16 6 14 22
20 - 6 20 3)
25 - - 8
35 - - - 4
13 13 11 10
max. number of terminals depending on the cross section or the
max. permissible conductor size of the terminals installed

Note
1) Every entered conductor and every internal connection wire counts as conductor.
Bridges and earth conductors are not counted.

2) additional conductors optional

3) When applying these tabular values, simultaneity factors or load factors
according to IEC 439 may be considered.
Mixed equipment with circuits with different cross sections and currents is possible
by proportional utilization of the different tabular values:

example: cross section / mm² current / A number of conductors utilization

(generally) 1,5 10 10 (of 16) = 63 %
2,5 16 4 (of 12) = 33 %
total = 96 % < 100 %

4) When mounting fuses ≤ 2 A ................... temperature class „T6“

When mounting fuses > 2 A bis ≤ 5A ..... temperature class „T5“
When mounting fuses ≤ 6,3 A ................ temperature class „T4“
Supplementary Sheet 3

to EC-Type Examination Certificate PTB 99 ATEX 3103

Fitting of the junction boxes Type 8118/131 or Type 8118/133 and

terminal boxes Type 8118/132 or Type 8118/134

Maximum permissible continuous current of the terminal or maximum number

of conductors 1) depending on the conductor size and the number of loaded terminals,
for the temperature class T6 at T a ≤ 40 °C or T5 at T a ≤ 55 °C 4) :

junction boxes Type 8118/131 or Type 8118/133 4)

number of
loaded permissible rated current in A at conductor size
terminals 1,5 mm² 2,5 mm² 4 mm² 6 mm² 10 mm²
7 13 17 24 32 44
6 14 18 33 46
5 25 49
≤4 16 20 35 50

terminal boxes Type 8118/132 or Type 8118/134 4)

current in A number of conductors 1) at conductor size

1,5 mm² 2,5 mm² 4 mm² 6 mm² 10 mm²
3
6 36 2)
10 26 36
16 6 18 32
20 - 6 22 24
25 - - 8 20 3)
35 - - - 6
50 - - - - 4
18 18 16 12 10
max. number of terminals depending on the cross section or the max. permissible
conductor size of the terminals installed

Note
1) Every entered conductor and every internal connection wire counts as conductor.
Bridges and earth conductors are not counted.

2) additional conductors optional

3) When applying these tabular values, simultaneity factors or load factors
according to IEC 439 may be considered.
Mixed equipment with circuits with different cross sections and currents is possible
by proportional utilization of the different tabular values:

example: cross section / mm² current / A number of conductors utilization

(generally) 1,5 10 10 (of 16) = 63 %
2,5 16 4 (of 12) = 33 %
total = 96 % < 100 %

4) When mounting fuses ≤ 2 A ................... temperature class „T6“

When mounting fuses > 2 A bis ≤ 5A ..... temperature class „T5“
When mounting fuses ≤ 6,3 A ................ temperature class „T4“