Professional Documents
Culture Documents
E-Mail: abdul_bismilla@yahoo.com
Profile Summary
~ Quality Management ~ Land Rigs Inspection ~ FPSO/Offshore top side modules Inspection
~ Welding & NDT Inspection ~ Pressure Vessels Inspection ~ Shutdown In-service Inspection
~ Pipeline Inspection ~ High Pressure Piping Inspection ~ Tank Inspection
~ Painting & Coating Inspection ~ Mechanical & Valve Inspection ~ Land Rig Inspection
o Deft in managing QA & QC and construction activities ensuring compliance to the same
o Developing necessary measures to eliminate risks prior to commissioning stage.
o Involved in Base line Inspection for Piping and Equipment’s.
o Involved in Inspection & Coordination of Welding, Pressure vessels, Pipeline, Mechanical and High Pressure Piping
activities.
o Review and approval of contractors and vendors inspection and quality procedures.
o Involved in external inspection for corrosion, leaks, previous temporary repairs, clamps, coating breakdown, insulation
damage, vibration, misalignment, pipe support deterioration specifically in touch points and pipe hanger distortion or
breakage and frizz damage.
o Involved in Valves manufacturing and vendor equipment packages.
o Involved in erection of LNG, Storage tanks, Static equipment’s, Construction of Piping and Structural Off-shore
Platforms.
o Proficient at handling multiple tasks and projects simultaneously in challenging environments.
o Clear understanding of the industry, technology trends with the distinction of instituting quality control techniques to
achieve product excellence at the lowest overall cost.
o Possess good analytical and planning skills with abilities in leading and training
o NGL-4 MESAEED, Pipeline & Piping Project, EPIC for Domestic Supply of Butane from NGL complex to QP Refinery
Phase-1. FERNAS Construction Company. Client-Qatar Petroleum Qatar.
o ADMA NASR FFD Project, Package-2. Top side modules (Onshore & Offshore) HHI yard, Ulsan, South Korea,
Client -ADNOC
o FPSO Top side modules KAOMBO, FPSO Angola Block 32 at PT Saipem, Karimun, Indonesia. (Offshore & Onshore) Client-
TOTAL
o Land Rigs Acquisition Project (LRAP-2) Rig Structures, Piping, Tanks. DNV-GL, & Intertek Global Ltd, Third party to
Client-National Drilling Company, China
o Satah Al Razboot (SARB-3) Field Development Project-Package 3 EPC Work, Jacket Structures of Flare platforms, Raiser
platforms, Bridges and Boat landings. (Offshore& Onshore) Petrofac E & C International LTD, Client-ADMA, Abu Dhabi,
UAE.
o NGL-4th Train Project, Petrofac E & C International LTD, Joint venture with GS Engineering
Client-Gasco, Abu Dhabi, UAE
o EPC for ASAB FFD Project, Petrofac E & C International LTD, Client-ADCO, Abu Dhabi, UAE
o EPC Harweel Cluster Phase-2 Facilities, Petrofac E & C International LTD, Client-PDO, Oman
o On-shore Pipeline &Piping Facilities and Shutdown activities, Panorama Contracting and
Engineering Services EPC. Client - Qatar Petroleum, Dukhan, Qatar
o Onshore/Offshore, (Pipeline) Facilities EPC for Qatar Gas-II Development, National Petroleum Construction Company,
Client – Qatar Gas, Qatar
o Offshore Shutdown, Major Maintenance, Hook-up, Commissioning and Maintenance, Services Project, Petra Resources
SDN BHD, Client-Shell, Malaysia
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o Sajaa New Gas Processing Plant, Lahoud Engineering & Construction subcontractor of Petrofac Engineering LLC. Client –
Crescent Petroleum, Sharjah, UAE
o Haradh/Hawiyah Khuff Gas Pipeline Projects, CAT, Client-Saudi Aramco, Saudi Arabia
o Qatar Petroleum Corporation NGL-4 & ARAB-Recycling Gas Plant expansion Project & Shut down activities.
MECON (Mannai Engineering Constructors), Client – Qatar Petroleum, Dukhan,Qatar
o Poly Ethylene & Ethylene Project, ABB Soimi Spa, Client – ABB Construction, Uzbekistan
o LNG tanks & Pipeline/Piping On-shore Facilities Project, ABB Soimi Spa, Client – RasGAS, Qatar
o Piping, Static and Rotating Equipment Installation & Shut down activities. T.MaxwellRafertyEngg LTD, Client – HPCL,
Visakhapatnam, India
Core Competencies
o Maintaining quality standards, ensuring stringent adherence to quality standards, norms and practices.
o Capture lessons learnt to improve the standards in order to ensure risk are identified and mitigated in early stages.
o Shutdown activities for routine maintenance/repair of pressure vessels, heat exchangers & process piping at process
plants and refineries.
o Experience and knowledge in LNG tanks and Storage tanks inspection activities.
o Experience and knowledge in-service inspection, maintenance, procurement and repair of pressure equipment’s, piping
systems, pressure relief devices.
o Working in close coordination with test pack construction and mechanical completion team.
o Expert in Test pack line walk and Reinstatement Inspection prior to pre commissioning activities.
o Working in close coordination in work groups; for conducting review and approval of quality plans and detailing on
quality requirements and finalizing the quality plan.
o Preparing technical reports and quality reports while reviewing destructive and non-destructive test reports.
o Carrying out wide gamut of tasks involved in Test Packs, Punch Lists and reinstatement coordination.
o Developing Quality procedures and established WPS & PQR and witnessing Destructive test in mechanical lab.
o Performing base line inspection of new installation, In-service process piping & static equipment’s.
o Familiar in inspection of Field test piping valves, pressure relief devices.
o Maintaining quality of fabrication job in site according to codes, standards & specifications.
o Making root cause analysis of inspection activities, welded joints and failure of running equipment's like Centrifugal
pumps, Compressors & Steam Turbines.
o Familiar in audits and study to promote quality continuous improvement and rectify the weakness encountered in
contractors and vendors quality plan and program.
o Interpreting of radiography films and reviewing of NDT results (UT,PT,MT,PWHT, HT& PMI ); checking physical &
chemical properties of metals according to material test certificates
o Coordination in database of piping and MRB (Manufacture Record Book) for completion projects.
o Enhance the laying rout of piping and installation of supports.
o Cooperates in Event Report Management and for all the implementation of relative corrective actions.
o Ensures the correct application of Quality Control phase and making site personnel aware of and trainee them on
quality topics.
o Familiar of international codes, standards and specifications.
o Recommended and implemented measures to motivate employees and improve process methods, equipment
performance, product quality, and efficiency
o Responsible for fabrication and Installation stage wise quality check-up of all Land Rig Structures, and High pressure
piping, and RIG Equipment’s and offshore modules piping and structural members as per client requirements, codes and
standards.
o Responsible for stage wise painting / coating inspection.
o Coordinating with detail engineering team and reviewing of plot plans, General arrangements, P&IDs Isometric
drawings, fabrication drawings and vendor drawings.
o Performing inspection of welds, NDT, weld repair of piping, pressure vessels, heat exchangers, boilers, pressure & non
pressure tanks, heaters, reactors, equipment’s and fabrication.
o Adequate exposure to Fabrication, Final dimensions, Preheating, Post weld Heat Treatment, Hydrostatic and Pneumatic
Tests.
o Preparing work instructions / test descriptions / inspection plans and revise / update them as and when required.
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o Conducting and performing External, Internal, On-stream inspection and NDT tests to ensure the performance capacity
of various equipment’s to ensure smooth operations.
o Analysing various welding processes of applications and recommending modifications & equipment calibrations to
enhance operational efficiency.
o Interfaced with sub-contractors for Quality and Construction activities
o Monitored progress against scheduling plan and managed physical verification of working progress.
o Coordination of final punch lists & reinstatements of test packs
Organizational Experience
Feb 2019 to Till Date. Working with FERNAS CONSTRUCTION COMPANY INCORPORATED (EPC) Project
As a QAQC Engineer (Pipeline & Piping)
Key Project: NGL-4 MESAEED, Pipeline & Piping Project, EPIC for Domestic Supply of Butane from NGL complex to
QP Refinery Phase-1. UG /AG 6” Pipeline and Tie-In Piping shutdown activities at NGL1, 2 4 & QP refinery.
o Carried out Internal Quality audits of Construction/Engineering / Procurement as per project schedule.
o Coordination of Vendor manufacture relevant to project materials.
o Review and submittal of Material Requisition, Technical bit evaluation and Material Submittal of Vendor
procedures and MTC certificates as well as TPI/ TPCA IRN.
o Established and Reviewed of sub-contractors and vendors ITP & Quality procedures.
o Performed and coordinate inspection of cold bends and hot bends as per pipeline alignment drawings and
project requirements.
o Developed Inspection testing plans and Construction Method statements based on the specification of the
project.
o Review of Manufacturer MTC, Mechanical Test Reports, and TPI, TPCA reports relevant to Pipeline, Piping
components.
o Material Inspection of Pig launcher & ESD, FCV, PCV, Manual valves.
o Witnessing of Hydro / Pneumatic testing of Valve Inspection at subcontractor in-house.
o Interpretation of RT films and review of Pipe book for pipeline and hydro test packs for piping.
o Preparation and review of pipeline book & piping test packs
o Established KPI, s (Key Performance Indicators) reports in various disciplines.
o Coordination of Pipeline, Piping welding and construction activities inside and outside plant.
o Involved in QA/QC documents of the entire project including certificates, calibration, test results, inspection
requests, non-compliance reports, site observations.
o Carried out Inspection of Project materials prior to release for construction.
o Liaise the Technical Engineer for submission of material submittals to company representative.
o Preparing and Reviewed of (TDR, s) technical deviation requests & (TQ, s) Technical Queries.
May 2017 to August 2018. Worked with Technip (PMC) for ADMA Project as a QAQC Engineer
(Mechanical/Piping/Welding)
Key Project: ADMA NASR FFD Project, Package-2. Offshore Platforms (Upstream) HHI yard, South Korea, ULSAN.
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o Overseeing the following function as a (PMC) QAQC Engineer
June 2016 to April 2017.Worked with Saipem as QAQC Engineer/ QAQC COordinator (Upstream)
Key Project: KAOMBO, FPSO Angola Block 32 at Karimun, Tanjung Balai. Indonesia.
(Offshore & Onshore)
Client – Total
Main Contractor – Saipem PT Indonesia
Inspection in Quality of FPSO (South & North) Topside Piping, Mechanical, Modules and Pipe Rack Installation
activities.
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Key Result Areas:
o Established and Reviewing of ITP (Inspection Test Plans, Repair Plans, Weld maps, welding procedure, PWHT
procedures & Hydro pressure testing procedures.
o Involved in Quality of Structural, Piping, Welding, Mechanical, Dimensional Inspection activities with QC team
for FPSO top side process modules.
o Coordination and training in Fatigue grinding improvement for fatigue welds of structural modules.
o Involved and witnessed of Base line Inspection of Piping and Vessel equipment’s.
o Verified dead leg identification and conduct piping integrity assessments.
o Developing quality procedures and established WPS & PQR and witnessing Destructive and NDT reports.
o Established and Reviewing of ITP (Inspection Test Plans, Repair Plans, Weld maps, welding procedure, PWHT
procedures & Hydro pressure testing procedures.
o Supervising and coordinating team of QC Supervisors/Inspectors to ensure inspections are being done
accordance with ITP/Contractual requirements.
o Review client technical documentation.
o Involving in Redline marking and engineering request revision as per site condition.
o Involved in bill of materials of piping and preparation of test packs as per system and subsystem.
o Demonstrated knowledge and ability to conduct meetings and develop programs which will address
inadequacies concerning quality matters.
o Liaised with company (total) and subcontractors for relevant Quality Inspection activities.
o Monitoring project trend repair analysis and welder performance reports of welders.
o Before and after load out coordinating inspection activities for sea fastening and grillage activities at barge.
o Coordination and Involved with company/TPI for Final Inspection Activities prior to paint release and module
load out.
o Involved in monorail load test inspection activities with TPI & Company.
o Prior to load out and sail away, follow up of punch list and check list close out activities with commissioning
team for each modules.
o Issuing Site quality alerts and NCR, s for non-conformance activities.
o Involved with DC QC team for dimensional control activities of structural pancakes and final module inspection
as per stage wise.
o Conducting inspections and taking care of reporting and documenting the record issued by inspectors and
collect and file the required quality records.
o Involved in line walks/hydro testing and reinstatement inspection with client for FPSO piping modules.
o Involved and coordinate of Mechanical tie down inspection for all relevant equipment’s and rotary pumps.
o Setting up meetings with sub-contractors quality responsible persons to ensure effective implementation of
client’s approved quality plans/procedures.
Jan 2015 to April 2016worked with DNV-GL & Intertek (TPA) for NDC as Inspection Engineer
(Rig Structural, Mechanical & High Pressure Piping)
Key Project: LAND RIGS AQUISTION PROJECT-2& 3(1500 & 2000HP) at CHINA.
Main Contractor: - BOMCO and Subcontractors at Baoji, CHINA.
Quality/Integrity of Land Rigs Main Structures, Substructures, Rotary table works, Draw works, Mud pumps, Water
tanks, Sea wage tanks, Hydraulic power units of High pressure piping Fabrication/Welding /Mechanical, New and
Repair Painting Inspection, Installation, and commissioning activities.
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o Issuing NCR, s for non-conformance products.
o Internal & External Inspection of Static Equipment’s and mud tanks.
o Surveillance & Witness Inspection of Heat treatment process, Welding, Piping, Fabrication, Blasting & Painting
activities related to Rig Structures, Mud pumps, Draw works, Sea wage tanks, water tanks and High pressure
piping for Land RIG Structures.
o Implementing Project specific strategies for Quality audit, / construction QC support, non-conformance
reporting and continual improvement.
o MTC review and witness of all Mechanical, Piping, Structural, Painting Materials relevant to Land RIGs.
o Review and Approve of all incoming raw materials and conducting lab test to verify chemical composition to
meet the requirements as per specification of GB Chinese standards, API-6A & NACE MR-0175.
o Systematically maintaining the records the nonconformity or event reports issued and identify appropriate
corrective actions.
o During commissioning Inspection of Mast Structures, Substructures, Mud pump groups, Draw works, Hydraulic
power units and load test of all lifting pad eyes.
o FAT (Factory Acceptance Test) of Hydraulic Cylinders for RIG structures and Equipment’s.
o Witnessing of Static balance test for Sheaves for travelling blocks and crown blocks.
o Witnessing of New and Repair painting activities of Land rig Structures and relevant components.
o Witnessing of Mechanical, Dimensional and assembly Inspection for Mud Pump frames, Draw works, Tanks
o Visual and Mechanical tests of all manufacture products.
o Surveillance & Witness of UT lamination of raw materials prior to rough machining of components.
o Surveillance & Witness of WFMT (Wet Fluorescent Magnetic particle Inspection) for components.
o Traceability and Inspection of manufacture Valves, Pipes, Raw materials, and Fittings.
o Surveillance & Witness of Heat treatment & Forging process of all stages.
o Witness of PWHT, HT& NDT for all piping welded joints.
o Witness and assembling of high pressure testing of piping manifolds and valves.
o Witness of PQR & Welder Qualification Test.
o Setting up meetings with contractor and sub-contractor quality responsible persons to ensure effective
implementation of NDC approved ITP & Procedures.
o Witness of Load Proof Test for Skid frames relevant to RIG piping manifolds.
o Witness of Load test for Dead Line Anchors for Land RIGS.
o Generated weekly status reports, including Quality reports, as required.
o Review of Final Documentation after completion of RIG piping.
Since Jun’2008 to Dec’2014 with Petrofac E & C International LTD, Abu Dhabi, UAE
Assignments handled across the company
July 2013 to Dec’2014 as a QAQC Engineer (Piping, & Structural)
Offshore &Onshore
Key Project: Satah Al Razboot (SARB-3) Field Development Project-Package 3 EPC Work, Jacket Structures of Flare
platforms, Raiser platforms, Pile pipes, Bridges, Boat landings and Top decks. (Offshore & Onshore)
Petrofac E & C International LTD, Client-ADMA, Abu Dhabi, UAE
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o Evaluated the qualifications of inspection personnel and responsible for following up of quality plan for
effective implementation.
o Ensured the implementation of QA/QC requirements at the job site
o Setting up meetings with sub-contractor quality responsible persons to ensure effective implementation of
client’s approved quality plans/procedures.
o Systematically maintaining the records the nonconformity or event reports issued and identify appropriate
corrective actions
o Monitoring work in-progress to ensure compliance with QA/QC and other project requirements
o Witnessing PQR, WQT, Gouger qualification, and Destructive Tests in Laboratory for Project materials.
o Performing inspection of Trail fitment for Boat landing, Jackets, riser protector frames and Top decks.
o Undertake QC painting activities in the work place for daily basis.
o Hot dip galvanizing coating inspection in galvanizing plant for handrails & gratings of jacket structures.
o Sea fastening inspection prior to sail out.
o Witnessing and closeout of final punch list for all Jacket structures, Bridges and Top decks.
o Coordination of documentation and maintain files for final MRB to the client.
o Performed pre-inspection to ensure that all installed materials are in conformance with the applicable
standards, drawings and specifications.
o Performed final dimension and alignment of jacket legs, Pile legs, bent row, cruciform joints, elevation frames
and mud mat plates of flare & raiser platforms, boat landing, bridges and Top decks.
o Coordinated and performed line walks with a client and generated test pack revisions and tracking status to completion.
o Focal point in reviewing of test packs and closing punch list.
o Performed line walks/Reinstatements and witnessing of Hydrostatic and Pneumatic testing with a client and generated
test pack revisions and tracking status to completion.
o Review and Implementation of Inspection Test Plan, Quality Control Procedures.
o Preparing and maintaining of PQR and WPS.
o Witnessing the destructive testing for welder and procedure qualification.
o Review and verification of MSDS and Product Data sheets of consumables (Raw Materials) Test certificates, Calibration
certificates and Report Formats.
o Coordinate and witnessed from the third party inspection NDT requirements for piping such as RT, PT, MT & UT.
o Review of RT films and NDT reports.
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Jun’08-Apr’10 as Site QC Coordinator (Pipeline/Piping)
Key Project: EPC Harweel Cluster Phase-2A/B Facilities. Petrofac E & C International Ltd., Client-PDO, Oman
Dec’07-May’08 with Panorama Contracting and engineering Services as QAQC Supervisor/ Sr. Pipeline Inspector
(Pre-shutdown and Shutdown Function)
Client-Qatar Petroleum.
o Conceptualised and established work schedules, assignments, and production sequences, to meet project goals.
o Developed plans, organised and scheduled work assignments of quality control inspectors
o Holds the distinction of establishing welder performance report and weekly report status.
o Accountable for conducting surveillance inspection of Welding parameters during welding of condensate pipeline.
o Instrumental in ensuring the fulfilment of all inspection and test requirements at all stages as per Project QCP and ITP.
o Effectively prepared and issued essential documents like Project QCP/ITP, Weld plan, Weld map, Material traceability
record as per the job requirements before/during production.
o Successfully developed WPS and carried out PQR test as per ASME Sec IX & BP 192-Part-2, and carried out welders’
performance qualification test & Periodic review of welders’ performance and maintenance of continuity records.
o Distinction of coordinating with Hydro test Team from Halliburton Company in carrying out the Hydro test Activities
and Witnessing of Brush Cleaning, Gauging, Flushing, Filling, Thermal Stabilization, Pressurization Strength test,
Hydrostatic Test and Depressurization, Vacuum Dry Clean out according to the Project Requirement
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Client – Shell. Malaysia
o Performed gamut of task including shutdown activities, MCC, pre-commissioning, commissioning and start up activities
of offshore platforms, interpreting specifications, job ordered, and company policies and procedures prior to shut down,
Visual Inspection of all equipment’s whichever is opened like Pressure vessels, K.O Drums, Boilers, reactors, Reformers,
Heat Exchangers, Surge drums, Columns and etc.
o Effectively coordinated with N.D.T team in carrying out the N.D.T activities.
o Responsible for planning, organising and controlling the resources and systems to achieve successful, high quality
engineering project and shutdown implementation and completion for project facilities.
o Successfully interpreted Radiography films and coordinated NDT activities.
Construction Management
o Demonstrated equipment operations and work procedures to new employees and assigned employees to experienced
workers for training.
o Leveraged skills and abilities in
o Performing fit-up, welding and visual inspection of T.K.Y welded joints.
o Performing load test and visual inspection of lifting lugs for equipment’s and erection platforms.
o Handling over projects and obtained provisional completion certificate from the client/owner.
o Issuing NCR (Non-conformance Reports) which is not related to the Procedures, and established Welder
Performance Report and weekly Repair status.
o Carrying out various project inspections as per Codes, Specifications and Standards.
o Preparing and verifying the reports and maintenance of the proper documentations as per the ITP.
Oct’04-Oct’05 with Lahoud Engg. Co. LTD, Sharjah, UAE as Piping, Tanks, NDT Inspector.
o Inspection of Boiler Equipment’s, Skids Installation and Rotary Equipment’s and pumps alignment.
o Internal components installation inspection of columns.
o Involved inspection during construction and installation of storage tanks activities.
o Responsible for welding engineering technical support to the subcontractors and Welding Superintendent.
o Conducted evaluation on the properties of a material, products, system or components without causing any damage.
o Interpreted welding requirements and provides technical guidance as requested.
o Established Welding Procedure Specification (WPS) and Procedure Qualification Record (PQR) and Witnessing
Destructive Test in Mechanical Lab.
o Coordinated with N.D.T technicians in carrying out the N.D.T activities.
o Engaged in
o Performing film interpretation and verified all NDE Processes applicable were performed as per code
requirements.
o Conducting welder qualification and PQR qualification in accordance to ASME SEC IX standard and Client
Specification.
o Reviewing and approving welding related documents including: Inspection and Test Plans, PWPSs/PQRs/WPS,
Weld Maps and consumable handling procedures
Dec’02 -Jul’04 with Contracting and Trading Company, Saudi Arabia as QC Supervisor/Inspector (Pipelines/Piping)
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o Implemented strategies for continuous improvement in worker safety and was dedicated to ensuring that each
employee understood and acted in accordance with the company's HSE policies.
o Monitored progress against scheduling plan and managed physical verification of working progress
Previous Experience
MECON (Mannai Engineering Construction), Qatar as QA/QC Inspector (Expansion project & Shutdown activities)
Jul’01-Oct’02
T.Maxwell Rafferty Engg. Ltd., Visakhapatnam India as QC Inspector, Overhaul of pumps & Shutdown
(Welding/Mechanical) Feb’93-May’97
Academic Details
BOSIET, EBS(Emergency Breathing System)First Aid, Fire Fighting & HUET Course, GTSC training centre, UAE 2014
Sea Survival, First Aid, Fire Fighting & HUET Course, MSTS Training Centre, Malaysia 2005
PTW, working at height, Confined space & H2s at Qatar/Oman/UAE/Indonesia/Malaysia/South Korea
IT Skills:
Proficient with a variety of software ( Microsoft word/Excel/Power point, Google chrome and other software’s)
Diploma in Auto Cad (Advanced Mechanical Desktop) from Autodesk Cad Centre Visakhapatnam in INDIA 1999
Personal Details
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Reference
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