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  • 682 Ri Clit

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    ANIL JANGID
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    This document provides a checklist for inspecting and maintaining a riveting machine. It lists 12 check points to inspect daily or monthly including cleaning the feeder, checking hydraulic oil levels, inspecting for air leaks, verifying proper functioning of rivet missing and NG piece sensors, and listening for abnormal sounds. For each check point, it specifies acceptance criteria and the corresponding poka yoke system to ensure safety. Operators are required to sign off after inspection to verify completion.

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    682 RI CLIT

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    This document provides a checklist for inspecting and maintaining a riveting machine. It lists 12 check points to inspect daily or monthly including cleaning the feeder, checking hydraulic oil levels, inspecting for air leaks, verifying proper functioning of rivet missing and NG piece sensors, and listening for abnormal sounds. For each check point, it specifies acceptance criteria and the corresponding poka yoke system to ensure safety. Operators are required to sign off after inspection to verify completion.

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    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    5 views2 pages

    682 Ri Clit

    Uploaded by

    ANIL JANGID
    This document provides a checklist for inspecting and maintaining a riveting machine. It lists 12 check points to inspect daily or monthly including cleaning the feeder, checking hydraulic oil levels, inspecting for air leaks, verifying proper functioning of rivet missing and NG piece sensors, and listening for abnormal sounds. For each check point, it specifies acceptance criteria and the corresponding poka yoke system to ensure safety. Operators are required to sign off after inspection to verify completion.

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    © All Rights Reserved
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    of 2

    M/C No.

    RIVETING -CLIT and POKA YOKE


    ( Ref. ft. 682 dt. 01.03.2021 ) C : CLEAN L : LUBRICATION I : INSPECTION T : TIGHTNING

    Month:- Resp. : Operator and Team Leader


    Date
    C\L\I\T
    S.
    No. Location 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
    Check Point Spec. OR poka
    Freq.
    yoke

    1 Feeder
    Cleaning
    as per WI C Monthly

    Air Pressure
    2 4kg min
    on FRL
    (PY -01)
    I Daily
    Gauge

    Check oil
    3 Hydraulic Oil
    Level
    level ( min & I/L Daily
    max)

    Die/ Punch
    4 /indexing By Air C Daily
    table

    Pressing No damage
    on face of
    5 Punch Face
    Punch and C Daily
    Check with free from
    Mirror Rivet

    6 No Air
    Air leakage
    leakage
    I\T Daily

    Rivet missing
    sensor should
    7 Sensor by
    NG master
    be ok I Daily
    (PY -02)
    (4th Stn.)
    M/C No. RIVETING -CLIT and POKA YOKE
    ( Ref. ft. 682 dt. 01.03.2021 ) C : CLEAN L : LUBRICATION I : INSPECTION T : TIGHTNING

    Month:- Resp. : Operator and Team Leader


    Date
    C\L\I\T
    S.
    No. Location 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
    Check Point Spec. OR poka
    Freq.
    yoke

    Rivet check
    Sensor(10th
    sensor should
    8 stn.) by NG
    master
    be ok I Daily
    (PY -03)
    Pressed
    Cage

    Check the
    Sensor by
    sensing the
    Unloading Cage , if ok, light
    will blink, and
    9 Unit Cylinder machine will stop I Daily
    Sensor after 3 NG cage
    continuous
    production
    (PY -18)

    10 Abnormal No abnormal
    sound
    I Daily
    Sound

    Rivet check
    sensor should
    11 Sensor (Rivet
    stick at punch
    be ok I Daily
    (PY -18)
    or die)

    NG piece sensor should


    12 pickup unit be ok I Daily
    sensor (PY -19)

    Opr. Sign.
    Verified by
    O : OK / ∆ : Action

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