You are on page 1of 8

MAGNETIC PARTICLE INSPECTION REPORT

PT. PETRA ENERGY INTERNATIONAL PT. VALE INDONESIA


Contrak No : 4600042271 Report No : 4600042271-QCR-DG.001-07/18
Project Title : DG PRODUCT TRANSFER TOWER #2 STRUCTURAL REPAIR Ref. Code/Std. : ANSI/ASME/AWS D1.1
Location : TRANSFER TOWER DRYER II Ref. Drawing : DWG - 0016 - C
Date : 6/25/2018
Applicable Code : ASME V
Surface Condition : ✘ ASME V Grind Flush Other ( )
Welding Process : ✘ Welded GTAW Other ( )
Electrode Type : 7018 Dia. : 3 mm Brand : CIGWELD
Stage of Examination : ✘ After Welding After Hydrostatic Test ✘ After PWHT
Othel
Scope of Examination : Base Metal Back Chipping ✘ Weld Part
Edge Preperation Repair Weld After Grinding
Other ( )
Time of Examination : ✘ After Welding After Machined Other ( )
MT Equipment : ✘ Yoke Permanet Coil Prods
Equipment Brand : Yoke Parker PM-50
Serial No. : 3684
Type : Dry ✘ Wet Fluorecent
Color Contrast Other ( )
Brand/Type :
Method : ✘ Continues Residual
√ Before Repair - After Repair

Welding Welder Result


No. Drawing / Joint Number Type Defect Remark
Process Electrode Type ID Yes No

1 DWG - 0016 MK-C1 " W8 x 40


Joint # 1 BP-1 SMAW 7018 Fillet Ady Nario Acc - No Indication Good
Joint # 2 GS-22 SMAW 7018 Fillet Ady Nario Acc - No Indication Good
Joint # 3 EP-1 SMAW 7018 Fillet Ady Nario Acc - No Indication Good
Joint # 4 GS-23 SMAW 7018 Fillet Ady Nario Acc - No Indication Good
2 DWG - 0016 MK-C2 " W8 x 40
Joint # 1 CL3 SMAW 7018 Fillet Ady Nario Acc -No Indication Good
Joint # 2 BP-1 SMAW 7018 Fillet Ady Nario Acc - No Indication Good
Joint # 3 CL6 SMAW 7018 Fillet Ady Nario Acc - No Indication Good
FOTO NDT
MK-C1

BP-1 GS-22 EP-1 GS-23


MK-C2

CL-3 BP-1 GS18


Reviewe
Verified
d/ Reviewed/ :
Prepared by : Lismon J Silalahi by : Fadlin Azmi Approvad by :
Company/ BN : PT.PEI Company : PT. PEI Company :
Position : QCI Position : CM Position :
Date : 8/8/2018 Date : 8/8/2018 Date :
Signature : Signature : Signature :
MAGNETIC PARTICLE INSPECTION REPORT
PT. PETRA ENERGY INTERNATIONAL PT. VALE INDONESIA
Contrak No : 4600042271 Report No : 4600042271-QCR-DG.001-07/18
Project Title : DG PRODUCT TRANSFER TOWER #2 STRUCTURAL REPAIR Ref. Code/Std. : ANSI/ASME/AWS D1.1
Location : TRANSFER TOWER DRYER II : DWG - 0017 -C
Ref. Drawing
Date : 6/25/2018 : DWG - 0017 -C
Applicable Code : ASME V
Surface Condition : ✘ ASME V Grind Flush Other ( )
Welding Process : ✘ Welded GTAW Other ( )
Electrode Type : 7018 Dia. : 3.2 mm Brand : CIGWELD
Stage of Examination : ✘ After Welding After Hydrostatic Test ✘ After PWHT
Othel
Scope of Examination : Base Metal Back Chipping ✘ Weld Part
Edge Preperation Repair Weld After Grinding

Time of Examination : ✘ After Welding After Machined Other ( )


MT Equipment : ✘ Yoke Permanet Coil Prods
Equipment Brand : Yoke Parker PM-50
Serial No. : 3684
Type : Dry ✘ Wet Fluorecent
Color Contrast Other ( )
Brand/Type :
Method : ✘ Continues Residual
√ Before Repair - After Repair

Welding Result
No. Drawing / Joint Number Welder Type Defect Remark
Process Electrode Type Yes No

3 DWG - 0017-C MK-C3 " W8 x 40


Joint # 1 BP1 SMAW 7018 Fillet Ady Nario Acc - No Indication Good
Joint # 3 CL6 SMAW 7018 Fillet Ady Nario Acc - No Indication Good
Joint # 4 GS21 SMAW 7018 Fillet Ady Nario Acc - No Indication Good
Joint # 5 EP1 SMAW 7019 Fillet Ady Nario Acc - No Indication Good
4 DWG - 017-C MK-C4 " W8 x 40
Joint # 1 BP-1 SMAW 7018 Fillet Ady Nario Acc - No Indication Good
Joint # 2 CL6 SMAW 7018 Fillet Ady Nario Acc - No Indication Good
Joint # 3 GS21 SMAW 7018 Fillet Ady Nario Acc - No Indication Good
Joint # 4 EP1 SMAW 7018 Fillet Ady Nario Acc - No Indication Good
FOTO NDT-MT
MK-C3

BP1 CL6 EP-1 GS21


MK-C4

BP1 Reviewe
CL6 GS21 EP1
Verified
d/ Reviewed/ :
Prepared by : Lismon J Silalahi by : Fadlin Azmi Approvad by :
Company/ BN : PT.PEI Company : PT. PEI Company :
Position : QCI Position : CM Position :
Date : 8/8/2018 Date : 8/8/2018 Date :
Signature : Signature : Signature :
MAGNETIC PARTICLE INSPECTION REPORT
PT. PETRA ENERGY INTERNATIONAL PT. VALE INDONESIA
Contrak No : 4600042271 Report No : 4600042271-QCR-DG.001-07/18
Project Title : DG PRODUCT TRANSFER TOWER #2 STRUCTURAL REPAIR Ref. Code/Std. : ANSI/ASME/AWS D1.1
Location : TRANSFER TOWER DRYER II : DWG - 0018 -C
Ref. Drawing
Date : 6/25/2018 : DWG - 0018 -C
Applicable Code : ASME V
Surface Condition : ✘ ASME V Grind Flush Other ( )
Welding Process : ✘ Welded GTAW Other ( )
Electrode Type : 7018 Dia. : 3.2 mm Brand : CIGWELD
Stage of Examination : ✘ After Welding After Hydrostatic Test ✘ After PWHT
Othel
Scope of Examination : Base Metal Back Chipping ✘ Weld Part
Edge Preperation Repair Weld After Grinding

Time of Examination : ✘ After Welding After Machined Other ( )


MT Equipment : ✘ Yoke Permanet Coil Prods
Equipment Brand : Yoke Parker PM-50
Serial No. : 3684
Type : Dry ✘ Wet Fluorecent
Color Contrast Other ( )
Brand/Type :
Method : ✘ Continues Residual
√ Before Repair - After Repair

Welding Result
No. Drawing / Joint Number Welder Type Defect Remark
Process Electrode Type Yes No

3 DWG - 018 -C MK-B1 " W10x49


Joint # 1 GS-9 SMAW 7018 Fillet Ady Nario Acc - No Indication Good
Joint # 2 GS-10 SMAW 7018 Fillet Ady Nario Acc - No Indication Good
Joint # 3 GS-27 SMAW 7018 Fillet Ady Nario Acc - No Indication Good
Joint # 4 CL-4 SMAW 7018 Fillet Ady Nario Acc - No Indication Good
Joint # 5 GS-1 SMAW 7018 Fillet Ady Nario Acc - No Indication Good
4 DWG - 0018 -C MK-B2 " W10 x 49
Joint # 1 GS4 SMAW 7018 Fillet Ady Nario Acc - No Indication Good
Joint # 2 GS5 SMAW 7018 Fillet Ady Nario Acc - No Indication Good
Joint # 3 GS-6 SMAW 7018 Fillet Ady Nario Acc - No Indication Good
FOTO NDT-MT
MK-B1

GS9 GS10 GS27 CL4 GS1

MK-B2

GS4 GS5 GS6


Reviewe
Verified
d/ Reviewed/ :
Prepared by : Lismon J Silalahi by : Fadlin Azmi Approvad by :
Company/ BN : PT.PEI Company : PT. PEI Company :
Position : QCI Position : CM Position :
Date : 8/8/2018 Date : 8/8/2018 Date :
Signature : Signature : Signature :
MAGNETIC PARTICLE INSPECTION REPORT
PT. PETRA ENERGY INTERNATIONAL PT. VALE INDONESIA
Contrak No : 4600042271 Report No : 4600042271-QCR-DG.001-07/18
Project Title : DG PRODUCT TRANSFER TOWER #2 STRUCTURAL REPAIR Ref. Code/Std. : ANSI/ASME/AWS D1.1
Location : TRANSFER TOWER DRYER II : DWG - 0020 -C
Ref. Drawing
Date : 6/25/2018
Applicable Code : ASME V
Surface Condition : ✘ ASME V Grind Flush Other ( )
Welding Process : ✘ Welded GTAW Other ( )
Electrode Type : 7018 Dia. : 3.2 mm Brand : CIGWELD
Stage of Examination : ✘ After Welding After Hydrostatic Test ✘ After PWHT
Othel
Scope of Examination : Base Metal Back Chipping ✘ Weld Part
Edge Preperation Repair Weld After Grinding

Time of Examination : ✘ After Welding After Machined Other ( )


MT Equipment : ✘ Yoke Permanet Coil Prods
Equipment Brand : Yoke Parker PM-50
Serial No. : 3684
Type : Dry ✘ Wet Fluorecent
Color Contrast Other ( )
Brand/Type :
Method : ✘ Continues Residual
√ Before Repair - After Repair

Welding Result
No. Drawing / Joint Number Welder Type Defect Remark
Process Electrode Type Yes No

5 DWG - 019 -C MK-B3 " W10x 49


Joint # 1 GS-8 SMAW 7018 Fillet Ady Nario Acc - No Indication Good
Joint # 2 GS-7 SMAW 7018 Fillet Ady Nario Acc - No Indication Good
Joint # 3 GS-8 SMAW 7018 Fillet Ady Nario Acc - No Indication Good
Joint # 4 CL4 SMAW 7018 Fillet Ady Nario Acc - No Indication Good
6 DWG - 019 -C MK-B4 " W10 x 49
Joint # 1 GS9 SMAW 7018 Fillet Ady Nario Acc - No Indication Good
Joint # 2 GS10 SMAW 7018 Fillet Ady Nario Acc - No Indication Good
Joint # 3 CL4 SMAW 7018 Fillet Ady Nario Acc - No Indication Good
FOTO NDT-MT
MK-B3

GS8 GS7 GS-7 CL4

MK-B4

CL4

GS9 GS10 CL-4


Reviewe
Verified
d/ Reviewed/ :
Prepared by : Lismon J Silalahi by : Fadlin Azmi Approvad by :
Company/ BN : PT.PEI Company : PT. PEI Company :
Position : QCI Position : CM Position :
Date : 8/8/2018 Date : 8/8/2018 Date :
Signature : Signature : Signature :
MAGNETIC PARTICLE INSPECTION REPORT
PT. PETRA ENERGY INTERNATIONAL PT. VALE INDONESIA
Contrak No : 4600042271 Report No : 4600042271-QCR-DG.001-07/18
Project Title : DG PRODUCT TRANSFER TOWER #2 STRUCTURAL REPAIR Ref. Code/Std. : ANSI/ASME/AWS D1.1
Location : TRANSFER TOWER DRYER II : DWG - 0020 -C
Ref. Drawing
Date : 6/25/2018 : DWG - 0020 -C
Applicable Code : ASME V
Surface Condition : ✘ ASME V Grind Flush Other ( )
Welding Process : ✘ Welded GTAW Other ( )
Electrode Type : 7018 Dia. : 3.2 mm Brand : CIGWELD
Stage of Examination : ✘ After Welding After Hydrostatic Test ✘ After PWHT
Othel
Scope of Examination : Base Metal Back Chipping ✘ Weld Part
Edge Preperation Repair Weld After Grinding

Time of Examination : ✘ After Welding After Machined Other ( )


MT Equipment : ✘ Yoke Permanet Coil Prods
Equipment Brand : Yoke Parker PM-50
Serial No. : 3684
Type : Dry ✘ Wet Fluorecent
Color Contrast Other ( )
Brand/Type :
Method : ✘ Continues Residual
√ Before Repair - After Repair

Welding Result
No. Drawing / Joint Number Welder Type Defect Remark
Process Electrode Type Yes No

7 DWG - 020 -C MK-B5 " W10x 49


Joint # 1 GS11 SMAW 7018 Fillet Ady Nario Acc - No Indication Good
Joint # 2 GS11 SMAW 7018 Fillet Ady Nario Acc - No Indication Good
Joint # 3 GS11 SMAW 7018 Fillet Ady Nario Acc - No Indication Good
Joint # 4 GS11 SMAW 7018 Fillet Ady Nario Acc - No Indication Good
8 DWG - 020 -C MK-B6 " W10 x 49
Joint # 2 GS14 SMAW 7018 Fillet Ady Nario Acc - No Indication Good
Joint # 3 GS15 SMAW 7018 Fillet Ady Nario Acc - No Indication Good
Joint # 4 GS16 SMAW 7019 Fillet Ady Nario Acc - No Indication Good
Joint # 5 GS17 SMAW 7018 Fillet Ady Nario Acc - No Indication
MK-B5G

GS11 GS11 GS11 CL4

MK-B6

GS14 GS15 GS16 GS17 GS13


Reviewe
Verified
d/ Reviewed/ :
Prepared by : Lismon J Silalahi by : Fadlin Azmi Approvad by :
Company/ BN : PT.PEI Company : PT. PEI Company :
Position : QCI Position : CM Position :
Date : 8/8/2018 Date : 8/8/2018 Date :
Signature : Signature : Signature :
MAGNETIC PARTICLE INSPECTION REPORT
PT. PETRA ENERGY INTERNATIONAL PT. VALE INDONESIA
Contrak No : 4600042271 Report No : 4600042271-QCR-DG.001-07/18
Project Title : DG PRODUCT TRANSFER TOWER #2 STRUCTURAL REPAIR Ref. Code/Std. : ANSI/ASME/AWS D1.1
Location : TRANSFER TOWER DRYER II Ref. Drawing : DWG - 0021 -C
Date : 6/25/2018
Applicable Code : ASME V
Surface Condition : ✘ ASME V Grind Flush Other ( )
Welding Process : ✘ Welded GTAW Other ( )
Electrode Type : 7018 Dia. : 3.2 mm Brand : CIGWELD
Stage of Examination : ✘ After Welding After Hydrostatic Test ✘ After PWHT
Othel
Scope of Examination : Base Metal Back Chipping ✘ Weld Part
Edge Preperation Repair Weld After Grinding

Time of Examination : ✘ After Welding After Machined Other ( )


MT Equipment : ✘ Yoke Permanet Coil Prods
Equipment Brand : Yoke Parker PM-50
Serial No. : 3684
Type : Dry ✘ Wet Fluorecent
Color Contrast Other ( )
Brand/Type :
Method : ✘ Continues Residual
√ Before Repair - After Repair

Welding Result
No. Drawing / Joint Number Welder Type Defect Remark
Process Electrode Type Yes No

11 DWG - 021 -C MK-B7 " W10x 49


Joint # 1 GS24 SMAW 7018 Fillet Ady Nario Acc - No Indication Good
Joint # 2 GS25 SMAW 7018 Fillet Ady Nario Acc - No Indication Good
Joint # 3 EP-3 SMAW 7018 Fillet Ady Nario Acc - No Indication Good
Joint # 4 CL4 SMAW 7018 Fillet Ady Nario Acc - No Indication Good
MK-B7

GS24 GS25 EP3 CL4

Reviewe
Verified
d/ Reviewed/ :
Prepared by : Lismon J Silalahi by : Fadlin Azmi Approvad by :
Company/ BN : PT.PEI Company : PT. PEI Company :
Position : QCI Position : CM Position :
Date : 8/8/2018 Date : 8/8/2018 Date :
Signature : Signature : Signature :
MAGNETIC PARTICLE INSPECTION REPORT
PT. PETRA ENERGY INTERNATIONAL PT. VALE INDONESIA
Contrak No : 4600042271 Report No : 4600042271-QCR-DG.001-07/18
Project Title : DG PRODUCT TRANSFER TOWER #2 STRUCTURAL REPAIR Ref. Code/Std. : ANSI/ASME/AWS D1.1
Location : TRANSFER TOWER DRYER II : DWG - 022 -C
Ref. Drawing
Date : 6/25/2018 : DWG - 022 -C
Applicable Code : ASME V
Surface Condition : ✘ ASME V Grind Flush Other ( )
Welding Process : ✘ Welded GTAW Other ( )
Electrode Type : 7018 Dia. : 3.2 mm Brand : CIGWELD
Stage of Examination : ✘ After Welding After Hydrostatic Test ✘ After PWHT
Othel
Scope of Examination : Base Metal Back Chipping ✘ Weld Part
Edge Preperation Repair Weld After Grinding

Time of Examination : ✘ After Welding After Machined Other ( )


MT Equipment : ✘ Yoke Permanet Coil Prods
Equipment Brand : Yoke Parker PM-50
Serial No. : 3684
Type : Dry ✘ Wet Fluorecent
Color Contrast Other ( )
Brand/Type :
Method : ✘ Continues Residual
√ Before Repair - After Repair

Welding Result
No. Drawing / Joint Number Welder Type Defect Remark
Process Electrode Type Yes No

12 DWG - 022 -C MK-B11 " W10 x 49


Joint # 1 GS-26 SMAW 7018 Fillet Ady Nario Acc - No Indication Good
Joint # 2 GS-27 SMAW 7018 Fillet Ady Nario Acc - No Indication Good
Joint # 3 CL-4 SMAW 7018 Fillet Ady Nario Acc - No Indication Good
13 DWG - 022 -C MK-B16 " W18x 55
Joint # 1 EP-4 SMAW 7018 Fillet Ady Nario Acc - No Indication Good
Joint # 2 CL-4 SMAW 7018 Fillet Ady Nario Acc - No Indication Good
MK-B11

GS26 GS27 CL4

MK-B11

EP4 CL4

Prepared by : Lismon J Silalahi Verified by : Fadlin Azmi Approvad by :


Company/ BN : PT.PEI Company : PT. PEI Company :
Position : QCI Position : CM Position :
Date : 8/8/2018 Date : 8/8/2018 Date :
Signature : Signature : Signature :
MAGNETIC PARTICLE INSPECTION REPORT
PT. PETRA ENERGY INTERNATIONAL PT. VALE INDONESIA
Contrak No : 4600042271 Report No : 4600042271-QCR-DG.001-07/18
Project Title : DG PRODUCT TRANSFER TOWER #2 STRUCTURAL REPAIR Ref. Code/Std. : ANSI/ASME/AWS D1.1
Location : TRANSFER TOWER DRYER II : DWG - 023 -C
Ref. Drawing
Date : 6/25/2018 : DWG - 023 -C
Applicable Code : ASME V
Surface Condition : ✘ ASME V Grind Flush Other ( )
Welding Process : ✘ Welded GTAW Other ( )
Electrode Type : 7018 Dia. : 3.2 mm Brand : CIGWELD
Stage of Examination : ✘ After Welding After Hydrostatic Test ✘ After PWHT
Othel
Scope of Examination : Base Metal Back Chipping ✘ Weld Part
Edge Preperation Repair Weld After Grinding

Time of Examination : ✘ After Welding After Machined Other ( )


MT Equipment : ✘ Yoke Permanet Coil Prods
Equipment Brand : Yoke Parker PM-50
Serial No. : 3684
Type : Dry ✘ Wet Fluorecent
Color Contrast Other ( )
Brand/Type :
Method : ✘ Continues Residual
√ Before Repair - After Repair

Welding Result
No. Drawing / Joint Number Welder Type Defect Remark
Process Electrode Type Yes No

14 DWG - 023 -C MK-B17 " W0 x 49


Joint # 1 CL-4 SMAW 7018 Fillet Ady Nario Acc - No Indication Good
15 DWG - 023 -C MK-B18 " W12 x 30
Joint # 1 EP-5 SMAW 7018 Fillet Ady Nario Acc - No Indication Good
MK-B17

CL4
MK-B18

EP-5

Prepared by : Lismon J Silalahi Verified by : Fadlin Azmi Approvad by :


Company/ BN : PT. PEI Company : PT. PEI Company :
Position : QCI Position : CM Position :
Date : 8/8/2018 Date : 8/8/2018 Date :
Signature : Signature : Signature :

You might also like