Effluent Treatment Plants

Envicare's - Effluent Treatment Plants (ETP)

We Design, Manufacture, Supply, Erection and Commissioning Effluent Treatment
Plant (ETP) on Turnkey basis for various types and natures of wasteWaters, effluents
which combines advanced physico-chemical treatment processes with tertiary
polishing system for the removal of organic, inorganic, oil and grease, heavy metals
& suspended solids.

Our methodology - We analyze the effluent samples for different effluent

parameters as per nature and compositions, carry out the treatability studies by
using different methods checking techno-commercial Feasibility and then designed
treatment schemes, processes accordingly to suit the purpose and need.

Our ETP systems are very compact, tailor made designs, portable required very less
foot-print to accommodate, energy efficient. The up-gradation, modification in the
existing ETP system is possible to achieve desired limiting standard laid down by the
Pollution Control Board (PCB).

The Principle
The principle of operation of ETP is Physico-Chemical treatment followed by Polishing
Treatments like –Sand Filtration, Activated Charcoal treatment (Adsorption),
Ozonisation (Chemical Oxidation), Ultra Filtration (UF), Reverse Osmosis (RO) and
evaporation (If required).
Typical flow sheet diagram : ( ETP Continuous Type )

ETP Containerised Type

Capacity : 25 – 150 KLD, As per client Requirement

Technology : Physical / Chemical / Biological / UlFiltration
Features :

 Semi-automatic Operation.
 Required less space as compared to conventional design.
 Very Compact and Great aesthetic.
 Reduced Installation and commissioning time on site.
 Plug and play operation.
 Easy Dismantling and transportation.
 Made to order product.
 Civil Work – Collection Tank and Container Foundation.

Typical Industries : Chemical, Pharmaceuticals, Automobiles, etc.

ETP - Continuous Type
Capacity : 15 to 1000 KLD, As per client Requirement
Treatment : Physical / Chemical / Filtration
Features :

 Semi-automatic Operation.
 MS process tanks with internal FRP Coating
 Automatic chemical dosing with online pH monitoring.
 Advanced Filtration systems like UF, RO for Zero liquid discharge.
 Advanced sludge handling system.
 Compact design ,required low foot print
 Better treated effluent quality as compare to conventional system.
 Corrosion free UPVC piping & FRP / Epoxy Lined MS tanks.
 Process Tanks – MS Fabricated / Civil (RCC)

Typical Industries : Automobile, Metal pre-treatment, Pharmaceuticals, Chemical,

etc.
CETP Chemical, Biological Type
This type is called combined Effluent Treatment plant – either batch or continuous
type. The chemically treated effluent will lead to biological treatment for the removal
of organic matter and to control the TDS values.
Capacity : 25 to 1000 KLD, As per client Requirement. Treatment : Physical /
Chemical / Biological / Filtration Features :

 Semi-automatic Operation.
 MS process tanks with internal FRP Coating
 Automatic chemical dosing with online pH monitoring.
 Advanced Filtration systems like UF, RO for Zero liquid discharge.
 Advanced sludge handling system.
 Compact design ,required low foot print
 Better treated effluent quality as compare to conventional system.
  Corrosion free UPVC piping & FRP/Epoxy Lined MS tanks.
 Process Tanks – MS Fabricated / Civil (RCC)

Typical Industries : Pharmaceuticals, Chemical, Paint, Textile, Sugar.

ETP - Batch Type (Compact Modular)

Capacity : 1.0 to 5 KLD
Technology : Physical / Chemical / Filtration
Features :

 Very cost effective: Less initial Investment.

 Types : Batch
  Atomization : Manual, Semi-automatic and Fully-automatic.
 Compact and proven design: Required very Low foot print.
 Quality Components and Mounting items: Special sludge pump and total
corrosion free UPVC piping & FRP/Epoxy Lined MS tanks.
 Water Recycle: Recycling of treated is possible with advanced treatment
methodology like UF and RO.
 Operation and maintenance: Very silent in operation and any unskilled person
can operate it, after proper training.

Typical Industries : Metal pre-treatment, Chemical, etc.

ETP - Package - Compact Modular

Capacity : 10.0 to 30 KLD
Technology : Physical / Chemical / Filtration
Features :

 Very cost effective: Less initial Investment.

 Types : Continuous
 Atomization : Manual, Semi-automatic and Fully-automatic.
 Compact and proven design: Required very Low footprint.
 Quality Components and Mounting items: Special sludge pump and total
corrosion free UPVC piping & FRP/Epoxy Lined MS tanks.
 Water Recycle: Recycling of treated is possible with advanced treatment
methodology like UF and RO.
 Operation and maintenance: Very silent in operation and any unskilled person
can operate it, after proper training.
ETP - Zero Liquid Discharge ( ZLD )
Capacity : 5.0 to 300 KLD
Technology : Physical / Chemical / Advance Filtration / MEE and ATFD
Features :

 Advance Level of treatment for ZLD

 Types : Continuous
 Atomization : Manual, Semi-automatic and Fully-automatic.
 Very Compact and proven design.
 Comprises of : regular ETP followed by UF and RO and final treatment by MEE +
ATFD
 Water Recycle: Recycling of treated is possible with advanced treatment
methodology like UF and RO.
 Water Recycle: Recycling of treated effluent is possible with advanced
treatment methodology like UF and RO / MEE and ATFD

Typical Industries : Chemicals, Pharmaceuticals, Hazardous Effluent, Metal pre-

treatment, etc.

Reverse Osmosis Plants

Reverse osmosis (RO) is a membrane-technology filtration method that removes
many types of large molecules and ions from solutions by applying pressure to the
solution, when it is on one side of a selective membrane. The result is that the
solute is retained on the pressurized side of the membrane and the pure solvent is
allowed to pass to the other side. To be "selective," this membrane should not allow
large molecules or ions through the pores (holes), but should allow smaller
components of the solution (such as the solvent) to pass freely. Reverse osmosis is
used to purify Water and remove salts and other impurities in order to improve the
color, taste or properties of the fluid.

Principle
Osmosis is a natural process. When two liquids of different concentration are
separated by a semi permeable membrane, the fluid has a tendency to move from
low to high solute concentrations for chemical potential equilibrium.

Osmosis describes how solvent moves between two solutions separated by a

permeable membrane to reduce concentration differences between the solutions.
When two solutions with different concentrations of a solute are mixed, the total
amount of solutes in the two solutions will be equally distributed in the total amount
of solvent from the two solutions. Instead of mixing the two solutions together, they
can be put in two compartments where they are separated from each other by a
semipermeable membrane. The semi permeable membrane does not allow the
solutes to move from one compartment to the other, but allows the solvent to move.

Formally, reverse osmosis is the process of forcing a solvent from a region of high
solute concentration through a semipermeable membrane to a region of low solute
concentration by applying a pressure in excess of the osmotic pressure. The
membranes used for reverse osmosis have a dense layer in the polymer matrix
where most separation occurs.

Envicare's RO Plant Models and Selection Chart :

Envicare - RO - 250 / 500 / 1000 LPH (Eco)

Description Type Qty

Raw Water Pump - CI Centrifugal, Laxmi 1

Pressure Sand Filter (PSF) 1252/1354/1465-FRP- 1

Hydropure

Activated Charcoal Filter 1252/1354/1465-FRP- 1

(ACF) Hydropure

Antiscalant Dosing System- Prodose 1

3.0 LPH

High Pressure Pump (HPP) CRI (MTC) / Leo 1

RO Pressure Tubes UKL 1 to 4

RO Membranes EverWater 1 to 4

UPVC Piping Astral 1

Electrical Cablings Finolex/ Polycab 1

Skid MS / SS- 202 1

Electrical Control Panel Astro Lite +/ Simply 1

Solenoid Valve Auto Flushing 1

Type Open Skid 1

Envicare - RO - 200 / 500 / 1000 LPH (Standard)

Description Type Qty

Raw Water Pump- SS CRI/ Kirloskar 1

Impeller

Pressure Sand Filter (PSF) 1252 / 1354 / 1465 - 1

Hytank / Pentair

Activated Charcoal Filter 1252 / 1354 / 1465 - 1

(ACF) Hytank / Pentair

Antiscalant Dosing System- eDose (Neo) 1

3.0 to 6.0 LPH

High Pressure Pump (HPP) CRI (MVC) 1

RO Pressure Tubes UKL 1 to 4

RO Membranes GE/ Hydranautics 1 to 4

UPVC Piping Simply 1

Electrical Cablings Finolex / Polycab 1

SKID MS Powder Coated 1

Electrical Control Panel Aster 1

Solenoid Valve (Optional) Auto Flushing 1

Reject Recycle For 500 LPH Onward Considered

Type Open Skid Considered

CIP Membrane Cleaning Considered

UV for Disinfection Alfa make Optional

Filters Auto backwashing Optional

Envicare - RO - 200 / 500 / 1000 LPH (Premium)

Description Type Qty

Raw Water Pump- SS Grundfos 1

Pressure Sand Filter (PSF) 1252 / 1354 / 1465 - 1

Pentair

Activated Charcoal Filter 1252 / 1354 / 1465 - 1

(ACF) Pentair
Antiscalant Dosing Miton Roy / Asia LMI 1
System- 3.0 to 6.0 LPH

High Pressure Pump (HPP) Grundfos 1

RO Pressure Tubes Pentair 1

RO Membranes Filmtec DOW 1

UPVC Piping Astral 1

Electrical Cablings Finolex / Polycab 1

Skid MS Powder Coated 1

Electrical Control Panel Aster Nxt with Bluetooth 1

UV for Disinfection Alfa make Considered

Solenoid Valve For Auto Flushing Considered

Reject Recycle For 500 LPH Onward Considered

Type Open / Semi-Open Considered

CIP Membrane Cleaning Considered

Auto Multiport Valves For Filters Backwashings Optional

Important Notes for Selection :

 These are standard plants, however one should select the RO plant with an
application and analysis test report.
 The Eco model is best suited for the water containing lower TDS ( < 300 to
500 ppm)
 There is no guarantee and Warranty for any Consumables and RO membrane
in every sector. As it totally depends on the quality of raw water.
  It is desirable that raw water is free from - O&G, Chlorine, Turbidity,
Manganese, Iron, Silica etc as these elements may deteriorate the life of the
membrane.

Advantages

Our Reverse Osmosis Plant have the following Advantages :

 Actively rejects ions and contaminants.

 Reduce Water that meets the most demanding specifications.
 Allow the membrane to continually clean itself
 Higher pressure from the pump to push the fluid through the membrane.
 Capable of rejecting bacteria, salts, sugars, proteins, particles, dyes and other
constituents.
 Works in various molecular weights.

Applications

 Drinking Water purification

 Water and wasteWater purification
 Food industry
 Car washing
 Hydrogen production
 Reef aquariums

Drinking Water purification

Around the world, household drinking Water purification systems, including a
reverse osmosis step, are commonly used for improving Water for drinking and
cooking.

Water and wasteWater purification

Rain Water collected from storm drains is purified with reverse osmosis Water
processors and used for landscape irrigation and industrial cooling, as a solution to
the problem of Water shortages.
Food industry
In addition to desalination, reverse osmosis is a more economical operation for
concentrating food liquids (such as fruit juices) than conventional heat-treatment
processes. Research has been done on concentration of orange juice and tomato
juice. Its advantages include a lower operating cost and the ability to avoid heat-
treatment processes, which makes it suitable for heat-sensitive substances like the
protein and enzymes found in most food products.

Car washing
Because of its lower mineral content, reverse osmosis Water is often used in car
washes during the final vehicle rinse to prevent Water spotting on the vehicle.
Reverse osmosis is often used to conserve and recycle Water within the wash/pre-
rinse cycles, especially in drought stricken areas where Water conservation is
important. Reverse osmosis Water also enables the car wash operator to reduce the
demands on the vehicle drying equipment, such as air blowers.

Hydrogen production
For small scale production of hydrogen, reverse osmosis is sometimes used to
prevent formation of minerals on the surface of electrodes.

Reef aquariums
Many reef aquarium keepers use reverse osmosis systems for their artificial mixture
of seaWater. Ordinary tap Water can often contain excessive chlorine, chloramines,
copper, nitrogen, phosphates, silicates, or many other chemicals detrimental to the
sensitive organisms in a reef environment. Contaminants such as nitrogen
compounds and phosphates can lead to excessive, and unwanted, algae growth. An
effective combination of both reverse osmosis and deionization ( RO / DI ) is the
most popular among reef aquarium keepers.

We Offer
A] We offer extremely reliable and simplified range of Customized RO UF Plants.
Being user-friendly and aesthetically excellent, these RO & UF Plants have become
one of the coveted choices available in the market.
These are designed in capacities ranging between 200 lph and 50000 lph and ever
more to suffice to the discerning needs. The well designed pretreatment and PLC /
Controller based automation are done as per specific requirements. These are
available in ‘Economy’ and ‘Premium’ versions.

B] Cabinet Type : RO / UF
We offer fully automatic Cabinet Type RO filtration plants. These are devised and
Packaged in large standardized containers making them compact and aesthetically
superior.
The precision equipment and other component part are enclosed in MS powder-
coated box. The typical capacities of our Cabinet Type RO UF are 50, 100, 200, 500
& 1000 lph. These can also be configured in small capacities benefiting the client's
requirements.