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Three-Phase Distribution Transformer Modeling

and Electromagnetic Transient Analysis Using


ANSYS Maxwell

Selva Bal Tuğçe Demirdelen Mehmet Tümay


Dept. of Electrical & Electronics Eng. Dept. of Electrical & Electronics Eng. Dept. of Electrical & Electronics Eng.
Iskenderun Technical University Adana Alparslan Turkes Science and Çukurova University
Hatay, Turkey Technology University Adana,Turkey
selva.bal@iste.edu.tr Adana,Turkey mtumay@cu.edu.tr
tdemirdelen@atu.edu.tr

Abstract— Oil type transformers have disadvantages such transformer [7], the design of 1 MVA three-phase oil-
as insulation, weight, size, losses, heating and torsional forces. immersed distribution transformers considering short-circuit
Transformer design and modeling has great importance in testing and its impact on the windings [8], three dimensional
solution of such problems. In this paper, modeling and (3D) power transformer of three-phase the finite element
electromagnetic transient analysis of a three-phase oil type method [9], oil type transformers electromagnetic field
distribution transformer with a 25-kVA power capacity using analysis [10], 3D electromagnetic-structural analysis of the
ANSYS Maxwell simulation program is proposed. leakage magnetic field distribution of a helical winding
Transformer model, losses, voltages, currents and magnetic power transformer [11], analysis and calculation of the
flux of designed transformer are presented in simulation
electric field intensity of end insulation of 500 kV power
results. Finite element method is used at the simulations.
Results of input voltages are consistent with applied excitation
transformer’s high voltage winding with finite element
values. Critical points on the core are seen from magnetic flux method [12], analysis of power transformer geometry
distribution. The result of magnetic flux of this study is simulations in electromagnetic and thermodynamic
validated by comparison of similar studies in literature. This simulations [13], 2D electromagnetic transient and thermal
paper provides advantage as a guide to researchers and modeling of three-phase power transformer [14], partial
engineers who do the transformer modeling and analysis on a discharge localization of oil type transformers [15].
simulation program such as ANSYS. In future, optimization
In this paper, modeling and electromagnetic transient
study for thermal analysis and partial discharge localization
analysis of a 3-phase oil type distribution transformer with a
will be done.
25 kVA power capacity using ANSYS Maxwell is proposed.
Keywords— transformer, modeling, design, analysis, ANSYS
Maxwell, oil type, simulation II. 3D TRANSFORMER MODEL DESIGN
In related studies, simulation programs are used in
I. INTRODUCTION transformer modelling and analysis. In this study, 25 kVA
Transformers are special type electrical machines used to distribution transformer was modelled using ANSYS
increase / decrease the voltage level in order to reduce the Maxwell simulation program and low frequency
losses that occur during the transmission of electricity. electromagnetic field analysis was simulated.
Transformers are classified as power transformers and ANSYS Maxwell simulation program uses the finite
distribution transformers in terms of power capacity, and element method as the calculation method.
they are classified as oil and dry type transformers in terms
of insulation material. Oil-type transformers are often used Technical specifications are presented of the designed
due to low production costs. However, there are many three-phase distribution transformer in Table 1.
problems in oil type transformers such as insulation, excess
weight and size, losses, losses due to design, heating TABLE I. TECHNICAL SPECIFICATIONS OF DESIGNED TRANSFORMER
problems caused by losses, and torsional forces.
In the literature, there are studies carried out by means of Element Value/ Feature
simulation programs about losses, modeling and analysis for
the problems mentioned above in oil type transformers [1]- Power Rating 25 KVA
[15]. These studies include the calculation of losses in the Primary Voltage 33 kV
core clamps of a 40 MVA distribution transformer [1],
reduction of stray losses in flange-bolt regions of large Secondary Voltage 0,4 kV
capacity power transformer tanks [2], reduction of leakage # of Core Stage 4 stage
losses using horizontal magnetic shunts in power
transformers [3], investigation of the optimal dimension and Core material M15_027
location of horizontal shunts in transformers with Winding material Copper
parametrical finite element analyses [4], the effect of
transformer core structure on no load losses [5], the effect of
3D transformer model of designed oil type transformer is
transformer core T-connection structure on transformer
presented with trimetric view (Fig. 1), front view (Fig. 2),
losses [6], a new T-joint configuration for the core of 3-phase

978-1-7281-3789-6/19/$31.00 ©2019 IEEE


and top view (Fig. 3). The model includes transformer core
(Fig. 4), primary and secondary windings, insulation papers
between core and windings, shields between each phase
winding and insulation oil inside the bounding box (such as
transformer tank).

Fig. 3. Top view of designed oil type transformer.

Fig. 1. Trimetric view of designed oil type transformer. Fig. 4. Transformer core stages (left) and insulation papers between
windings and core.

U2= 400*(1-exp (-50*time))*cos(2*pi*50*time) (2)

Similarly, V2 and W2 are applied with 120º phase


difference. Coil terminals are assigned to related windings
with number of turns.

III. RESULTS
In load analysis of the transformer, resistance of
secondary terminals is set as 100 Ohm. Solution type of load
Fig. 2. Front view of designed oil type transformer. analysis is set to magnetic transient.
Designed model is analyzed during 100 ms time interval
Transformer core consisting four core stages; insulation with 0.5 ms time step. The results of load analysis are
papers between windings and core leg for one phase are presented below.
shown in Fig. 4. Core loss, eddy current loss and hysteresis loss results are
shown in Fig. 5.
Voltage excitations U1, V1, W1 are applied on primary
windings as below: Input voltages on primary and secondary windings of
three phases are shown in Fig. 6. Currents on primary and
secondary windings of one phase are shown in Fig. 7.
U1= 33000*(1-exp (-50*time))*cos(2*pi*50*time) (1)

Similarly, V1 and W1 are applied with 120º phase


difference. Voltage excitations U2, V2, W2 are applied on
secondary windings as below:

Fig. 5. Core loss, Eddy current loss and Hysteresis loss.


Fig. 6. Input voltages on primary and secondary windings of three phases

Fig. 7. Currents on primary and secondary windings of one phase

Magnitude of magnetic flux on transformer core center is Fig. 10. Magnetic flux distribution on transformer core with colors
shown in Fig. 8. Magnetic flux on transformer core is shown
with vectors in Fig. 9. Magnetic flux distribution on
transformer core is shown with colors at t=0.01s in Fig. 10. IV. DISCUSSION
Results of input voltages are consistent with applied
excitation values. Critical points on inner corners of designed
transformer core are also similar to critical points in [14]
regarding to magnetic flux on the core. The result of
magnetic flux of this study is validated by comparison of
similar studies in literature.

V. CONCLUSION
Oil type transformers have disadvantages such as
insulation, weight, size, losses, heating and torsional forces.
Transformer design and modeling has great importance in
Fig. 8. Magnitude of magnetic flux on transformer core center solution of such problems.
In this paper, modeling and electromagnetic transient
analysis of a 3-phase oil type distribution transformer with a
25 kVA power capacity using ANSYS Maxwell simulation
program is proposed. Transformer model, losses, voltages,
currents and magnetic flux of designed transformer are
presented in simulation results. Finite element method is
used at the simulations. Results of input voltages are
consistent with applied excitation values. Critical points on
inner corners of designed transformer core are also similar to
critical points in [14] regarding to magnetic flux on the core.
The result of magnetic flux of this study is validated by
comparison of similar studies in literature.
This paper provides advantage as a guide to researchers
Fig. 9. Magnetic flux on transformer core with vectors and engineers who do the transformer modeling and analysis
on a simulation program such as ANSYS. In future,
optimization study for thermal analysis and partial discharge [7] O. S. Alyozbaky, M. Z. A. Ab-Kadir, M. Izadi, C. Gomes, N. Azis,
localization will be done. and M. Isa, “A new approach of core structure model for 3-phase
distribution transformer,” Int. Trans. Electr. Energy Syst., vol. 28, no.
8, 2018.
ACKNOWLEDGMENT [8] M. F. Hsieh, C. H. Hsu, C. M. Fu, and Y. M. Huang, “Design of
transformer with high-permeability ferromagnetic core and
The authors would like to acknowledge the Scientific strengthened windings for short-circuit condition,” IEEE Trans.
Project Unit of Cukurova University (Project ID: FDK-2018- Magn., vol. 51, no. 11, pp. 3-6, 2015.
9906) for the support during this work. [9] D. Constantin, P. Nicolae and C. Nitu, "3D Finite element analysis of
a three phase power transformer," in Proc. of Eurocon 2013, Zagreb,
2013, pp. 1548-1552.
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