List of content

Task page

1.Explain the wiring diagram layouts for; head light, identify colors/codes ……2/3/4/5/6/7/8/9

2.Identify and locate wiring harness connectors and electrical components for (front fog lamps)
on the vehicle using the wiring diagram………………………….…………........10/11/12/13/14

3. Use the wiring diagram to predict circuit voltages for (rear fog lamps)……..………….. 15

4.Carry out the process of tracing circuit current paths for: all the above diagrams: (head light,
front fog lamps, rear fog lamps), and turn & hazard lamps on the vehicle using the wiring
diagrams…………………………………………………………………………………….. 15

5.Trace the circuit paths and identify possible fault's locations for; stop lamps, and Tire Pressure
Monitoring System (TPMS)……………………………………………………………..….. 16

6. Determine possible fault's causes in; Stop lamps and Tire Pressure Monitoring System
(TPMS) and suggest the solutions…………………………………………………………17/16

7.References ………………………………………………………………………………… 17

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 Task 1

1. Explain the wiring diagram layouts for; head light, identify colors/codes .

Component Function Symbol or shape Color or

code
smart Junction box It integrates power distribution controls, C.80-3/6/7
fuses, and relays for various vehicle
systems in one device. The number of
components varies from model to model,
but the total can run into the hundreds

IPS control module intelligent Power Switch Replaces

traditional relay
It automatically turns on or off the
electrical power. It can sense whether a
device is using power and can turn off
the power supply when the device is not
in use

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 Component Function Symbol or shape Color or
code
Fuse number 10 in smart Protect the circuit from overload (from F10
Junction box ignition switch

Fuse number 6 in smart F6

Junction box
Fuse Protect the circuit from overload (from 10A
Type :10A ignition switch
Maxiumum Current for fuse 10A

Connector Operate head lamp low switch 16

pin number 16 in the
smart junction box of the
head lamp low switch in
the IPS control module
Connector Operate head lamp control switch 23
pin number 23 in the
smart junction box of the
head lamp control in the
IPS control module
Connector Operate head lamp high switch 5
pin number 5 in the smart
junction box of the head
lamp high switch in the
IPS control module
Connector 3
pin number 3 in the smart
junction box of the CAN
low in the IPS control
module

Connector 4
pin number 4 in the smart
junction box of the CAN
high in the IPS control
module
Connector 25
pin number 25 in the
smart junction box from
fuse F10

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 Component Function Symbol or shape Color or
code
Connector 13
pin number 13 in the
smart junction box from
fuse F10

Connector name and Supply current for head lamp I/P-M

location Low switch and CAN signal low /high
Connector name and Supply current for head lamp control I/P-L
location
Connector name and Supply current for head lamp I/P-N
location high switch
Connector name and Supply current at all time and at start to I/P-C
location instrument cluster

Wire 0.3mm green from Connecting the power from the multi- 0.3 Gr
smart Junction function switch to the head lamp low /
high switch in the smart junction
Wire 0.3mm blue with Connecting the power from the multi- 0.3 L/B
black from smart function switch to the head lamp control
Junction in the smart junction
Wire 0.3mm red from Connecting the CAN signal low from 0.3 R
smart Junction IPS control module to the in the smart
junction to joint connector

Wire 0.3mm white from Connecting the CAN signal high from 0.3 W
smart Junction IPS control module to the in the smart
junction to joint connector
Wire 0.3mm green with Connecting the power at start mode 0.3 Gr/O
orange from smart from fuse in the smart junction box to
Junction instrument cluster
Wire 0.3mm yellow with Connecting the power at all time from 0.3 Y/O
orange from smart fuse in the smart junction box to
Junction instrument cluster
instrument cluster provide the driver indication to vehicle C.10-1
speed, rpm, fuel level and malfunction in
gauges and lamps

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 Component Function Symbol or shape Color or
code
multi-function switch Controls a variety of functions including C.10-9
the hazards, turn signals, blinker, wipers,
windshield washer, high beam head
lights and cruise control

Connector pin NO.4 in Connect light switch with pin at IPS 4

multi-function switch control module ( head lamp low switch )
Connector pin NO.10 in Connect dimmer passing switch with pin 10
multi-function switch at IPS control module (head lamp
control)
Connector pin NO.9 in Connect dimmer passing switch with pin 9
multi-function switch at IPS control module (head lamp high
switch)
Connector pin NO.1 in Connect dimmer passing switch and 1
multi-function switch light switch with ground
Connector pin NO.22 in 22
instrument cluster (high
beam)
Connector pin NO.21 in 21
instrument cluster (low
beam)
Connector pin NO.33 in 33
instrument cluster to
CAN HIGH
Connector pin NO.34 in 34
instrument cluster to
CAN LOW
Connector pin NO.26 in 26
instrument cluster with
ground
Pin NO.29 in Joint 29
coonector
Pin NO.14 in Joint 14
coonector
Pin NO.15 in Joint 15
coonector
Wire 0.3mm BLACK Connect instrument cluster and multi- 0.3B
from smart Junction function switch with ground
Pin NO.30 in Joint 30
coonector

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 Component Function Symbol or shape Color or
code
Joint connector used to connect two or more wires C.82-5
together

Component Function Symbol or shape Color or

code
Fuse NO.2 at fuse and Protect the circuit from overload F2 60A
relay box from battery (at all time)
Maxiumum Current for Maxiumum Current for fuse 60A
fuse 60A

Fuse NO.9 at fuse and Protect the circuit from overload F9 50A
relay box from battery (at all time)
Maxiumum Current for Maxiumum Current for fuse 50A
fuse 50A

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 Component Function Symbol or shape Color or
code
Fuse NO.30 at fuse and Protect the circuit from overload F30 10A
relay box from battery (at all time)
Maxiumum Current for Maxiumum Current for fuse 10A
fuse 10A

Relay switch C.20-6

connector Pin NO.1 in Supply current for relay 1

relay
connector Pin NO.3 in Supply current for relay 3
relay
connector Pin NO.2 in Connect with wire from pin 31 from 2
relay junction box
connector Pin NO.5 in Connect with pin NO.18 in 5
relay connector (EM11)
Wire 5.0 mm RED Connect power from fuse to 5.0R
(ARISU LH) and (ARISU RH) in
smart Junction box
Wire 1.25 mm orange Connect power from fuse to pin 1.25O
NO.1 in relay
Wire 0.5 mm orange Connect power from fuse to pin 0.5O
NO.3 in relay
Connector name and Connect power from fuse to I/P-B
location (ARISU LH) and (ARISU RH) in
smart Junction box
Connector name and Connect power from fuse to relay in E08
location fuse & relay box
connector Pin NO.18 in Connect power from fuse at all time 18
smart Junction box to (ARISU LH) control in smart
Junction box
connector Pin NO.1 in Connect power from fuse at all time 1
smart Junction box to (ARISU RH) control in smart
Junction box
connector Pin NO.17 in Connect power from (ARISU LH) 17
smart Junction box control in smart Junction box to pin
NO.9 in connector (EE11)
connector Pin NO.7 in Connect power from (ARISU LH) 7
smart Junction box control in smart Junction box to pin
NO.2 in connector (EE11)

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 Component Function Symbol or shape Color or
code
connector Pin NO.3 in Connect IPS control module with 3
smart Junction box ground (GM02)
connector Pin NO.2 in Connect relay in fuse & relay box 2
smart Junction box with head lamp relay control in IPS
control module
connector Pin NO.30 in Connect power from (ARISU RH) 30
smart Junction box control in smart Junction box to pin
NO.23 in connector (EE11)
connector Pin NO.31 in Connect power from (ARISU RH) 31
smart Junction box control in smart Junction box to pin
NO.16 in connector (EE11)
Wire 0.85 mm blue Connect power from (ARISU LH) 0.85L
control in smart Junction box to
head lamp LH (high)
Wire 0.85 mm orange Connect power from (ARISU LH) 0.85O
control in smart Junction box to
head lamp LH (low)
Wire 0.3 mm black Connect IPS control module with 0.3B
ground (GM02)
Wire 0.3 mm pink with Connect relay in fuse & relay box 0.3P/B
black with head lamp relay control in IPS
control module
Wire 1.25 mm green Connect power from (ARISU RH) 1.25G
control in smart Junction box to
head lamp LH (HIGH)
Wire 1.25 mm pink Connect power from (ARISU RH) 1.25P
control in smart Junction box to
head lamp LH (low)
Pin NO.9 in connector 9
(EE11)

Pin NO.2 in connector 2

(EE11)

Pin NO.23 in connector 23

(EE11)

Pin NO.16 in connector 16

(EE11)

Head lamp illuminate the road ahead C.21-2/3

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 Component Function Symbol or shape Color or
code
Pin NO.2 head lamp 2
(high)
Pin NO.1 head lamp 1
(low)
Pin NO.6 head lamp Connect head lamp (high) with Pin 6
(high) NO.5 in connector E54-L
Pin NO.5 head lamp Connect head lamp (high) Pin 5
(low) NO.4 in connector E54-L
Pin NO.5 in connector Connect head lamp (high) with 5
E55-L ground (GE10)
Pin NO.4 in connector Connect head lamp (high) with 4
E55-L ground (GE10)
Wire 0.85 mm black Connect head lamp (high)/(low) 0.85B
with ground (GE10)
 Circuit Description:

operate the head lamp, the ignition switch must be in the ON position or higher. Rotate the light
switch of the multifunctional switch to the HEAD position and determine LOW/HIGH of the
dimmer/passing switch

 Dimmer/ Passing Switch: LOW

In the light switch HEAD position, when the dimmer/passing switch is placed in LOW, IPS
control module receives signal and controls ARISU-LH, RH to turn on the head lamp (LOW).
At the same time, IPS control module communicates with MICOM in the instrument cluster
through the C-CAN to turn on the Headlamp Low Beam indicator

 Dimmer/ Passing Switch: HIGH

In the light switch HEAD position, when the dimmer/passing switch is placed in HIGH, IPS
control module receives signal and controls ARISU-LH, RH to turn on the head lamp (HIGH).
At the same time, IPS control module communicates with MICOM in the instrument cluster
through the C-CAN to turn on the Headlamp High Beam indicator

 Dimmer/Passing Switch: PASS

the dimmer/passing switch toward the driver 2~3 times to warn other vehicles and to turn on the
high beam indicator in the instrument cluster and head lamp (HIGH

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2.Identify and locate wiring harness connectors and electrical components for (front fog
lamps) on the vehicle using the wiring diagram.

 locate wiring harness connectors

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electrical components name Location electrical components Front fog
And connector Connector
Smart junction box left side of crash pad I/P-N
I/P-M
I/P-C
I/P-B

Multi-function switch mounted on steering column M14-L

Instrument cluster left side of crash pad M01

connector ground for Multi- Center of crash pad GM02

function switch and Instrument
cluster

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electrical components name Location electrical components and Front fog
connector Connector
Joint connector (C.82-5) Upper center of dash panal JM04

Connector Left front of vehicle EE11

Front fog lamp LH connector Left front of vehicle E30-L

W/O CORNERING LAMP

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electrical components name Location electrical components and Front fog
connector Connector
Front fog lamp LH connector Left front of vehicle E29-L

WITH CORNERING LAMP

Front fog lamp LH connector Left front of vehicle GE10

ground

Front fog lamp RH Right front of vehicle E30-R

W/O CORNERING LAMP

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electrical components name Location electrical components and Front fog
connector Connector
Front fog lamp RH Right front of vehicle E29-R

WITH CORNERING LAMP

Front fog lamp RH connector Right front of engine room GM01

ground

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 3. Use the wiring diagram to predict circuit voltages for (rear fog lamps).

Items with voltage Name components or connector

The Connectores in smart junction box output 12V I/P-C - pin (25) output 12V at start and
Pin (13/7) output 12V at all time
The connector in IPS module (rear fog lamp I/P-L - pin (25) output 5V at start
switch)
The connector in IPS module C-CAN high /low I/P-M - pin (3/4) output 12V at start
The Connectores in Multifunction switch for rear  Mode on
fog lamp output 12V M14-L - pin (7/5) output 5V at start
The Connectores in Instrument cluster M01 - pin (22/33/34) output 12V at start and
output 12V pin (21/26) output 12V at all time
Joint connector JM04 - Pin (30/29/15/14) output 12V at start
The Connectores in IPS module( rear fog lamp  Relay Mode off
relay control) M03-B –pin (11) output 12V at all time time
and pin (24/10) output 12V/0V
 Relay Mode on
M03-B –pin (11) output 12V at all time and
pin (24/10) output 12V at start
The Connectores in rear fog lamp input 12V  Relay Mode of
R45-L - Pin (1/2) 0V at start
 Relay Mode on
R45-L - Pin (1/2) 12V at start
4.Carry out the process of tracing circuit current paths for: all the above diagrams: (head
light, front fog lamps, rear fog lamps), and turn & hazard lamps on the vehicle using the
wiring diagrams.

IN WORKSHOP
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 5.Trace the circuit paths and identify possible fault's locations for; stop lamps, and Tire
Pressure Monitoring System (TPMS).

circuit Possible case

stop lamps Bulb burned out
Stop lamp fuse (15A) blown
Stop lamp switch faulty
Wiring or ground falut
Stop lamp switch faulty
Tire Pressure Monitoring System Tire Pressure Monitoring fuse (10A) blown
(TPMS) Wire memory or ground falut
(Open circuit )
Sensor malfunction
(Short to voltage) or (short to ground) or (sensor damage )
Tire Pressure Monitoring module faulty
6. Determine possible fault's causes in; Stop lamps and Tire Pressure Monitoring System
(TPMS) and suggest the solutions.

Symptom Possible case Remedy

Stop lamps Bulb burned out Replace bulb
do not light Stop lamp fuse (15A) Check for short and replace fuse
blown
Stop lamp switch faulty Adjust or replace switch
Wiring or ground falut Rapair if neccessary

Stop lamps Stop lamp switch faulty Adjust or replace switch

do not turn of
Inaccurate Wire memory falut Check tire pressure
pressure (Open circuit ) or not 1.Ignition "OFF"
readings in all clear 2.Disconnect TPMS Module connector.
tire and 3.Measure supply between memory terminal of TPMS
warning light on Module harness connector and chassis ground (Specification
12V)
warning Tire Pressure Monitoring Check for short and replace fuse
light on and fuse (10A) blown
Inaccurate Wiring or ground falut Rapair if necessary
pressure (Open circuit ) 1.Measure by multimeter mode bazzer between ground
readings in one terminal of TPMS Module harness connector and chassis
tire ground
Sensor malfunction Sensor replacement might be needed. Diagnosis by
(Short to voltage) or multimeter
(short to ground) or 1.Ignition "on"
(sensor damage ) 2.Signle : Specification (0.5 : 4.5) V

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Inaccurate Tire Pressure Monitoring Rapair if necessary or replace
pressure module
Open or Short Check
readings in all
tire and 1.Ignition "OFF"
warning 2.Disconnect TPMS Module connector.
light on 3.Measure resistance between ground terminal of TPMS
Module harness connector and chassis ground
4. Specification : 1.0 Ω
 Stop lamp repair

 References
1. https://superetka.com/gds/?dir=ETM&vtyp=XM12&year=2013&mkb=98&docId=4
7468
2. https://superetka.com/gds/?dir=ETM&vtyp=XM12&year=2013&mkb=98&docId=4
7519
3. https://gds-manuals.ru/manual/kme/comp/xm12/2013.html
4. https://gds-manuals.ru/manual/kme/comp/xm12/2013.html
5. https://www.ksmanual.com/occupant_detection_system_ods_description-862.html

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