PIC: BARRATHAN

Date: 26 Sep-21

CAPA

Measurement in
L1 L1 L2 L2 L3
minutes
`
M N M N M

MACHINE SPEED 71-72 71

OUTPUT / HRS - Exclude Budgeted Downtime HRS 4,290 4,260
FAT (Full avaialble
FAT OUTPUT PER DAY 51,480 51,120
Time) / day
OUTPUT PER HOUR - Actual HRS 3,650 3,216
OUTPUT / DAY - Actual Production @ Calculation HRS 43,800 38,600
Minutes 720 720
PUBLIC HOLIDAY 0 0
SCHEDULE TIME (ST) : Idle Time (Idle MAJOR ENG WORK 0 0
(FAT- IT) Time) / day SHUTDOWN (No prod. Due to…....) 0 0
Idle time 0 0
SCHEDULE TIME (ST) Minutes 720.00 720.00
i Breaktime 0.00 60.00
ii Change size 3.00 0.00
iii Change Kraft 5.00 0.00
iv Change Web 12.00 14.00
PDT (Planned Down v Change Ribbon 10.00 12.00
Time) _ Production vi Change Product 0.00 0.00
down time
vii Change Printmat 3.00 0.00
viii Line cleaning 5.00 2.00
OT (Operating Time) :
(ST - PDT - UDT )
viiii Line Clearance 3.00 3.00
TOTAL PDT Minutes 41.00 91.00
i Smart Date problem
ii Tucker problem
UDT - Engineering iii) markem 40.00
down time platen

TOTAL UDT 0.00 40.00

TOTAL OPERATING TIME (OT) Minutes 679.00 589.00

MS (Minor
i cutting adjustment (wallet stuck at cutting section) 20.000 20.000
Stoppage)
ii allignment adjustment 20
NOT (Net Operating
Time): OT - MS - SL
i others (collecting wallet)
SL (Speed Loss) 8
ii
TOTAL NET OPERATING TIME (NOT) Minutes 631.00 569.00
i Online rejects (Production) 7.000 12.000
VOT Defects & Scrap ii Final Pack rejects 10.000 11.000
(Valuable Operating
Time) : NOT - D/S iii

TOTAL VALUABLE OPERATING TIME (VOT) Minutes 614.00 546.00

No of Packaging
50400 45400
Packaging Capability
%
86.90 85.00

i Absenteesim

ii MC

OPERATORS

TOTAL OPERATORS

PER HOUR

PER SHIFT

PACKAGING OUTPUT
APACITY CALCULATION PER DAY

L3 L4 L4 L5 L5 L6 L6 L7 L7 L8 L8 L9 L9

N M N M N M N M N M N M N

72 72 75-76 73 73 71 72
4,320 4,320 4,530 4,380 4,380 4,260 4,320
51,840 51,840 54,360 52,560 52,560 51,120 51,840
2,667 3,033 3,433 3,833 3,833 3,733 3,883
32,000 36,400 41,200 46,000 46,000 44,800 46,600
720 720 720 720 720 720 720
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
720.00 720.00 720.00 720.00 720.00 720.00 720.00
60.00 30.00 30.00 0.00 0.00 0.00 0.00
2.00 4.00 2.00 0.00 0.00 4.00 3.00
5.00 0.00 5.00 0.00 0.00 5.00 6.00
14.00 13.00 13.00 13.00 13.00 13.00 11.00
12.00 11.00 12.00 10.00 10.00 10.00 10.00
0.00 0.00 0.00 0.00 0.00 0.00 0.00
3.00 0.00 0.00 0.00 0.00 0.00 0.00
4.00 2.00 4.00 2.00 2.000 3.00 4.00
5.00 5.00 4.00 1.00 1.00 8.00 2.00
105.00 65.00 70.00 26.00 26.00 43.00 36.00
40.00 0.00

30
30.00 40.00 0.00 0.00 0.00 0.00 0.00
585.00 615.00 650.00 694.00 694.00 677.00 684.00
40.000 20.000 30.000 30.000 15.000 10.000

20 20 15 10 10

10 12 0 15 8 6

515.00 563.00 650.00 649.00 649.00 644.00 658.00

39.000 20.000 9.000 10.000 6.000 5.000
30.000 35.000 8.000 7.000 5.000 3.000

446.00 508.00 650.00 632.00 632.00 633.00 650.00

41200 45000 51800 51800 51400 52600

77.67 80.88 88.80 88.80 87.20 88.59

L10 L10 TOTAL

M N

74-75
4,470
53,640 522,360
4,166 35,447
50,000 425,400
720
0
0
0
0
720.00
0.00
2.00
3.00
9.00
7.00
0.00
0.00
1.00
2.00
24.00

0.00
696.00
10.000

674.00
1.000
1.000

672.00

53800

92.94