Annexure-19

STATUS OF RELIABILITY IMPROVEMENT MEASURES ON -3 PHASE LOCOS

CUMM.
Sl.No. DISCRIPTION LOCO LOCO TO PROVIDED PROVIDED DURING BALANCE ACTION PLANE
HOLDING BE UPTO DURING CURRENT
PROVODED LAST THE YEAR
YEAR MONTH

Enhancement of
1. cooling of rotor of 3 39 39 39 0 0 It is carried out in
phase traction motor Rewinding/manufacturing
type 6FRA 6068 shops

Moduification to
2. support the DE & 39 39 39 0 0 It is carried out in
NDE side over Rewinding/manufacturing
hangs of WAP-7 shops
loco TM type
6FRA6068 dur8ing
rewinding.

Digitally signed by BONDILA

JAYAPRAKASH
DN: C=IN, O=SOUTHERN RAILWAY,

BONDILA OU=ELECTRIC LOCO SHED, Phone=

2b4fd4f695088f9215d2d8e6c751e97b1f
42e7adbe3c0bb3c50f1444a43cfc23,
PostalCode=631001, S=TAMIL NADU,

JAYAPR SERIALNUMBER=
b15497bbe3856f5ed72c0581daba5b40
1699c2a601c6fb9d22a9a873f3dbf2a8,
CN=BONDILA JAYAPRAKASH

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 STATUS OF CAPITAL SPARES/ UNIT EXCANGE SPARES as on 25.10.2023

SL

GOOD SPARE AT THE END

THE END OF THE MONTH

No. ACTION PLAN TO IMPROVE

DEFECTIVE SPARES AT
REQUIRED
POPULATION OF LOCO
THE UES

SPARE

OF THE MONTH

% GOOD SPARE
ACTUAL SPARE
EQUIPMENT

QUANTIY
%AGE
ITEM

1. TM ARMATURE HITACHI 786 4.0% 31.44 101 48 53 6.10 Shops :TWM:48 & SHED GOOD
SPARE:-48,DEF-5, (u/w=7)

2. TM STATOR HITACHI 786 4.0% 31.44 70 24 46 3.05% Good Spare-04,U/W-03,TWM

SHOP:21, shed PRC- 05, waiting
for mechanical rehabilitation-
01,Sent to DMW/PATIALA for
mechanical rehabiliation-09,To
condemn=03 Nos, super tech 10 Nos
sent for mechanical rehabilitation
(2nd lot)
3. TM COMPELETE HITACHI 786 4.0% 31.44 22 21 01 2.67% Good TM complete-20,To be
overhauled-01,Under repair-01,

4. TRANSFORMER HETT 118 1.5% 1.8 6 03 03 169.5% Repair/rehabilitation of 10 nos,

3900 LOA issued on 11.07.2018, 04 no’s
completed and 02 no’s with firm
HET 5400 58 2.0% 1.2 2 2 0 172.4%
5. TAP-CHANGER GANZ 0 0 0 0
ABB 110 18 14 04 >100%
AAL 47 02 02 0
REPL 19 01 01 0
176 1.5% 2.6 21 17 04
6. RECTIFIER HIRECT 31 0 0 0 >100%
CONVENTIONAL NGEF 15 1 01 0 S
USHA 71 06 06 0
STESALIT 01 0
118 1.0% 1.2 7 7 0
7 WAP-4 COMPACT STESALIT 09 0
HVE 09 01 01
HIRECT 30 0
TEPL 05 0
TRANSFE 05
R
TOTAL 58 1.0% 0.6 8 8 0

Digitally signed by BONDILA

BONDIL JAYAPRAKASH
DN: C=IN, O=SOUTHERN
RAILWAY, OU=ELECTRIC LOCO
SHED, Phone=

A 2b4fd4f695088f9215d2d8e6c751e97
b1f42e7adbe3c0bb3c50f1444a43cfc
23, PostalCode=631001, S=TAMIL
NADU, SERIALNUMBER=
b15497bbe3856f5ed72c0581daba5b

JAYAPR 401699c2a601c6fb9d22a9a873f3dbf
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 ANNEXURE -9A

STATUS OF IMPORTANT EQIPMENT OF ELECTRIC LOCOMOTIVE

SL.NO. ITEM LOCO LOCOS TO BE PROVIDED ACTION PLAN

HOLDING
TOTAL PROVIDED PROVIDED CUMU’ BALANCE
UPTO DURING DURING
LAST THE CURRENT
YEAR MONTH YEAR

E-8 1 Microprocessor NIL All locos

based speed completed
recorder

2 Air drier NIL M2

Aux
3 Provision of DBR As per annexure-
1/5
E-8 4 Microprocessor
based fault
diagnostic system
E-8
5 Vigilance control All locos
E-8 device completed
6 SI unit Being provided
during
E-4 POH/MTR

7 Cable head NIL All locos E-5A

termination completed
8 Gapless
lightening/ surge
Battery
arrestor

9 SL-30 on Hitachi
TM locos

10 PU painting Being done

during MTR &
POH/KGP

11 Crew friendly cab

TM-NIL

Digitally signed by BONDILA

JAYAPRAKASH

BONDILA DN: C=IN, O=SOUTHERN RAILWAY,

OU=ELECTRIC LOCO SHED, Phone=
2b4fd4f695088f9215d2d8e6c751e97b1f4
2e7adbe3c0bb3c50f1444a43cfc23,

JAYAPR
PostalCode=631001, S=TAMIL NADU,
SERIALNUMBER=
b15497bbe3856f5ed72c0581daba5b401
699c2a601c6fb9d22a9a873f3dbf2a8, CN
=BONDILA JAYAPRAKASH

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 Annexure-19

CONSUMPTION OF HIGH VALUE ITEMS

DRAWL 2023-2024
SL.NO. ITEM PL NO. EAR DRAWAL REMARKS
2023-
2024
1 Brake block DSL 11917003
2 Brake block step size 11927483
3 L type brake block 11663406
4 Carbon brushes TAO- 25620058
659
5 Carbon brush HS- 25607315
15250A
6 Suspension bearing oil 80013820
7 Gear case compound 80031365
8 RR3 grease 80034810
9 Transformer oil 80090266

CONSUMPTION: 2023-2024
SL ITEM PL NO. EAR CONSUMPTION REMARKS
NO. 2023-2024

1 Brake block DSL 11917003

2 Brake block step 11927483

size
3 L type brake block 11663406

4 Carbon brushes 25620058

TAO-659
5 Carbon brush HS- 25607315
15250A
6 Suspension bearing 80013820
oil
7 Gear case 80031365
compound
8 RR3 grease 80034810

9 Transformer oil 80090266

Digitally signed by BONDILA

BONDIL JAYAPRAKASH
DN: C=IN, O=SOUTHERN RAILWAY,
OU=ELECTRIC LOCO SHED, Phone=
2b4fd4f695088f9215d2d8e6c751e97b

A 1f42e7adbe3c0bb3c50f1444a43cfc23,
PostalCode=631001, S=TAMIL NADU,
SERIALNUMBER=
b15497bbe3856f5ed72c0581daba5b4

JAYAPR 01699c2a601c6fb9d22a9a873f3dbf2a
8, CN=BONDILA JAYAPRAKASH
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 Annexure-19

CONSUMPTION OF HIGH VALUE ITEMS

DRAWL 2023-2024
SL.NO. ITEM PL NO. EAR DRAWAL REMARKS
2023-
2024
1 Brake block DSL 11917003
2 Brake block step size 11927483
3 L type brake block 11663406
4 Carbon brushes TAO- 25620058
659
5 Carbon brush HS- 25607315
15250A
6 Suspension bearing oil 80013820
7 Gear case compound 80031365
8 RR3 grease 80034810
9 Transformer oil 80090266

CONSUMPTION: 2023-2024
SL ITEM PL NO. EAR CONSUMPTION REMARKS
NO. 2023-2024

1 Brake block DSL 11917003

2 Brake block step 11927483

size
3 L type brake block 11663406

4 Carbon brushes 25620058

TAO-659
5 Carbon brush HS- 25607315
15250A
6 Suspension bearing 80013820
oil
7 Gear case 80031365
compound
8 RR3 grease 80034810

9 Transformer oil 80090266

SSE/TM/ELS/AJJ
 Annexure-19
MONTH-WISE CONSUMPTION (2023-24)

Sl ITEM PL No. Apr May June July Aug Sep Oct Nov Dec Jan Feb Mar TOTAL
no.
1 BRAKE BOCK STD 11917003

2 BRAKE BLOCK STEP 11927483

SIZE
3 L TYPE BRAKE 11663406
BLOCK
4 CARBON BRUSHES 25620058
TAO-659
5 CARBON BRUSHES 25986399 641 1105 1831 918 1458 1296 985 8234
HS-15250A
6 SUSPENSION 80014823
BEARING OIL
7 GEAR CASE 80031365
COMPOUND
8 RR3 GREASE 80980764

9 TRANSFORMER OIL 80090266

Digitally signed by BONDILA

BONDIL JAYAPRAKASH
DN: C=IN, O=SOUTHERN RAILWAY,
OU=ELECTRIC LOCO SHED, Phone=
2b4fd4f695088f9215d2d8e6c751e97b

A 1f42e7adbe3c0bb3c50f1444a43cfc23,
PostalCode=631001, S=TAMIL NADU,
SERIALNUMBER=
b15497bbe3856f5ed72c0581daba5b4

JAYAPR 01699c2a601c6fb9d22a9a873f3dbf2a
8, CN=BONDILA JAYAPRAKASH
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 Annexure-36/1

AVAILABILITY & WORKING OF VITAL TESTING EQUIPMENT / FIXTURES

Sl.No. ITEM DESCRIPTION REMARKS

1 Auxiliary Section
1.1 Megger Working.
1.2 Surge comparison tester Working.
1.3 Bearing analyser (Eco Pulse/Shock Pulse meter) Working.
1.4 RPM meter Working.
1.5 Stroboscopic balance for MVMT/MVRH impeller Working.
1.6 Growler Test setup for rotor Working.
1.7 MPH capacity measurement setup Test bench fabricated.
1.8 3 legged 'Bearing Extractor' Working.
Induction Heater with de-magnetising cycle for mounting
1.9 Working.
of Bearing
1.10 Grease Gun Working.
Working. Temperature recorder installed
1.11 Oven
during June-16.
2. TRACTION MOTOR SECTION
2.1 Megger Working.
2.2 High Current Injection set for testing joints Working.
2.3 Bearing analyser (Eco Pulse/Shock Pulse meter) Bearing analyser using from 04.12.17.
2.4 RPM meter Working.
2.5 Magnetic axis determination setup Working.
2.6 Bar-to-Bar tester for TM armature Working.
Induction Heater for : i) Mounting Working.
2.7
(ii) Dismounting Working
Greasing facility with clean and dry air (Air filters and Air
2.8 dryers to be Working (Air dryer available).
installed in the pipeline used for greasing).
Multi Treatment Armature Lathe having following features:
(i) Armature turning
Working.
(ii) Mica undercutting
2.9 Working.
(iii) Campering
Not available.Manually doing
(iv) Deburring
working
(v) Mili volt drop test (micro ohm meter)
Not available.Manually doing.
2.10 Growler Test setup for rotor of 3 phase Traction Motor Not applicable.
2.11 Induction Heater for heating end shield Working
2.12 Anemometer Working.
3. RELAYS
Test bench to check:
(i) Pick up and Drop out voltage
(ii) Contact resistance (Mili volt drop test) i) Working.
(iii) Coil resistance /Inductance ii) Working.
(iv) Endurance test (automated multiple operation) iii) LCR meter available
3.1 iv) Available.
(v) Consistency test (Microprocessor based capturing of
parameters like v) Available
pickup/ drop out voltage, contact Mili volt drop etc and
tabulating in Excel
sheet).

Digitally signed by BONDILA

BONDIL JAYAPRAKASH
DN: C=IN, O=SOUTHERN RAILWAY,
OU=ELECTRIC LOCO SHED, Phone=
2b4fd4f695088f9215d2d8e6c751e97b

A 1f42e7adbe3c0bb3c50f1444a43cfc23,
PostalCode=631001, S=TAMIL NADU,
SERIALNUMBER=
b15497bbe3856f5ed72c0581daba5b4

JAYAPR 01699c2a601c6fb9d22a9a873f3dbf2a
8, CN=BONDILA JAYAPRAKASH
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 ELECTRIC LOCO SHED ARAKONNAM 3 PHASE LOCO HOLDING :- 37 LOCOS

UNIT EXCHANGE SPARES (3 Ph LOCOS) POSITION - AS ON 25-10-2023

Sl.no Equipment Sec On loco Recommended Actual Healthy Under Healthy spares Action plan to improve
spare spare spare repair as %age of the UES
%age Qty recommended
1 Bogie Frame M-1 8 3 0.2

2 Wheel set M-1 24 5 1

3 TM rotor E-3 222 7 15.54 05 NIL 03, 0.00% TMW-02
U/W-
02
4 TM Stator E-3 222 7 15.54 06 03 03 19.30%

5 Complete Tm E3 222 7 15.54 12 02 good, NIL 77.22%

10 TMs
TO BE
O/H
6 Transformer E5A 4 2 0.1
7 Compressor with motor M2 8 3 0.2
8 Traction converter(GTO) E5A 0 0 0
9 Traction converter(IGBT) E3A 116 2 2

10 Traction converter bus E3A 116 1 1

station
11 Complete propulsion E3A 58 NA NA
system
12 Valve set ZV+ZV(GTO) E5A 0 0 0
13 Valve set ZV+MV(GTO) E5A 0 0 0
14 E-70 unit panels with M2 35 2 1
valves
KBIL M2 25 2 1
15 Control electronics loco set E4 13 2 1
(MICAS-VCU)
16 Control electronics loco E4 43 2 1
set(TCN-VCN)
17 Master controllers E4 58 10 6
18 Fire detection unit E3A 58 NA 0
19 Aux. converter loco set E3A 58 2 1
20 OCB complete E3A 8 6 14
21 TM blowers E3A 116 5 6
22 TM scavenge E3A 116 23 8
23 MR blower E3A 116 1 3
24 MR scavenges E3A 116 NA 1
25 SR oil pump E3A 116 1 0
26 TFP oil pump E3A 116 NA 1
27 MCP E3A 116 NA 0
28 MCPA E3A 58 NA 0
29 HB1,HB2 panel(loco set) E5B1 58 NA 0
30 SB1,SB2 panel(loco set) E4 58 NA 0
31 Air drier M2 58 NA 0
32 Radiators E5A 116 NA 0
33 Conservator E5A 116 NA 0
34 Pantograph( for both M2 116 NA 0
WAp-5 & WAP-7)
35 Aux. converter capacitor E3A 116 NA 0
bank
36 Brake electronics M2 56 NA 1
37 VCB E4 AAL-36 NA 1
schn-28
38 Tread brake M1 3 NA 1
arrangement(loco set)
Digitally signed by BONDILA

BONDIL JAYAPRAKASH
DN: C=IN, O=SOUTHERN
RAILWAY, OU=ELECTRIC LOCO
SHED, Phone=

A
2b4fd4f695088f9215d2d8e6c751e97
b1f42e7adbe3c0bb3c50f1444a43cfc
23, PostalCode=631001, S=TAMIL
NADU, SERIALNUMBER=
b15497bbe3856f5ed72c0581daba5b

JAYAPR 401699c2a601c6fb9d22a9a873f3dbf
2a8, CN=BONDILA JAYAPRAKASH
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 DETAILS OF THE FAILURES 25.10.2023

TM CHANGED(FAILURE)

LOCO TM
S.No DATE TM TYPE NATURE OF FAILURE ATTENTION DONE
NO. POSITION

INDUCTANCE VALUE
1. 27.09.2023 43051 3 6FRA6068 TM CHANGED.
ABNORMAL

2. 01.10.2023 22768 6 HITACHI BHEL TM TM CHANGED

3. 06.10.2023 22697 5 HITACHI BHEL TM TM CHANGED

4. 08.10.2023 22712 3 HITACHI BHEL TM TM CHANGED

INDUCTANCE VALUE
5. 17.10.2023 43112 2 6FRA6068 TM CHANGED
ABNORMAL

6. 25.10.2023 22274 6 HITACHI BHEL TM TM CHANGED

BONDILA
Digitally signed by BONDILA JAYAPRAKASH
DN: C=IN, O=SOUTHERN RAILWAY, OU=
ELECTRIC LOCO SHED, Phone=
2b4fd4f695088f9215d2d8e6c751e97b1f42e7ad
be3c0bb3c50f1444a43cfc23, PostalCode=

JAYAPR
631001, S=TAMIL NADU, SERIALNUMBER=
b15497bbe3856f5ed72c0581daba5b401699c2a
601c6fb9d22a9a873f3dbf2a8, CN=BONDILA
JAYAPRAKASH
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 Annexure-31
A. Equipment Repaired/Replaced Under Warranty During the Month:-October-2023
SN Date
Equipment Manufacturers’ Date of Loco
E-4 Failed
Make
SN Failure No.
Attended/ Remarks
Replaced
1. VCB SEIL 8825536/33 04.05.19 22023
During
2. 8825536/21 15.05.19
testing
B. Equipment Awaiting Warranty Repairs/Replacement
Whether
Date
lying in
Manufacturer’s Date of Loco Nature of report
SN Equipment Make DOC shed or Remarks
SN failure No. failure sent to
firms
firm
premises
Reminder-6
Aux. 1.
MVRF
impeller
DRI SA 16 G 19 17.01.17 09.03.18 23686
All blades
broken.
20.03.18
Shop-
floor
dt,
21.06.19.
Bearing Reminder-5
Shop-
2. MPH SHL OP/D 1988 15.04.18 07.06.18 23671 heavy 02.07.18 dt,
floor
noise. 21.06.19.
Bearing
Aux. 3. OP/D 1882 26.03.18 16.08.18 23925 unusual 18.08.18
sound.
Bearing
heavy
4. OP/D 1997 29.04.18 07.11.18 22027 noise and 13.11.18
motor
vibrating
NDE Bearing
5. OP/D 1900 25.01.18 12.11.18 23916 13.11.18
noise.
Heavy
Reminder-3
vibration Shop-
Aux. 6. MVSL KIND B 18060025 15.09.18 25.09.18 23636
and unusual
09.02.19
floor
dt.
04.06.19.
sound.
All phases
7. B 18060023 11.09.18 17.05.19 23636 03.06.19 Shop-floor
earthed.
Heavy
unusual
Reminder-3
sound while Shop-
8. ARNO Jyoti A-3899 02.04.18 19.01.19 21339 29.01.19 dt.
Aux. starting up to floor
07.06.19.
picking up
time.
Any other
11
item

E-5A, E4, LC, Aux., BONDIL

Digitally signed by BONDILA
JAYAPRAKASH
DN: C=IN, O=SOUTHERN

E-8, MOD, Bat, M-

RAILWAY, OU=ELECTRIC LOCO
SHED, Phone=

A
2b4fd4f695088f9215d2d8e6c751e97
b1f42e7adbe3c0bb3c50f1444a43cfc
23, PostalCode=631001, S=TAMIL

2,
NADU, SERIALNUMBER=
b15497bbe3856f5ed72c0581daba5b

JAYAPR 401699c2a601c6fb9d22a9a873f3dbf
2a8, CN=BONDILA JAYAPRAKASH
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 ANNEXURE-36
PERFORMANCE TARGET vs ACTUALS FOR 2023-2024

SL.No PARAMETER 2023-2024 APRIL REMARKS SECTION

TARGET PROPORTIONATE ACTUALS

TARGETS

1. Traction motor
arising
12 NIL 00 ------ TM

2. Replacement of
aged bearings of
30 TM each PE: 23 ------ TM
Hitachi TM
during CE: 40
AOH/IOH

3. Standardization
of gear case lugs
100% Being ensured TM

Digitally signed by BONDILA

BONDIL JAYAPRAKASH
DN: C=IN, O=SOUTHERN RAILWAY,
OU=ELECTRIC LOCO SHED, Phone=
2b4fd4f695088f9215d2d8e6c751e97b

A 1f42e7adbe3c0bb3c50f1444a43cfc23,
PostalCode=631001, S=TAMIL NADU,
SERIALNUMBER=
b15497bbe3856f5ed72c0581daba5b4

JAYAPR 01699c2a601c6fb9d22a9a873f3dbf2a
8, CN=BONDILA JAYAPRAKASH
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 Annexure-17

RDSO Modifications under progress as on- 25.10.2023

Loco population: WAP4:-98; WAG5:-33. Total=131

TRACTION MOTOR
Deburring and ‘V’ grooving being done. Manual
Undercutting and chamfering of status- being
16. 31 chamfering is
TM commutators. followed
being done in WAP-4 loco TMs only.
Use of induction heater for
heating of end shield/ end status- being
18. 301 Material received and being used..
frames of TMs for bearing followed
fitment.

Preventive measures to be
taken for crack detection of TM
status- being
19. 308 nose stay & lifting lugs to 1) During overhauling DPT & MPT being ensured.
followed
eliminate chances of falling of
TM during service.

Digitally signed by BONDILA

BONDIL JAYAPRAKASH
DN: C=IN, O=SOUTHERN RAILWAY,
OU=ELECTRIC LOCO SHED, Phone=
2b4fd4f695088f9215d2d8e6c751e97b

A 1f42e7adbe3c0bb3c50f1444a43cfc23,
PostalCode=631001, S=TAMIL NADU,
SERIALNUMBER=
b15497bbe3856f5ed72c0581daba5b4

JAYAPR 01699c2a601c6fb9d22a9a873f3dbf2a
8, CN=BONDILA JAYAPRAKASH
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 ANNEXURE-17

Use of Dial Snap Gauges for

measurement of shaft diameter Material received status- being
21. 314
of traction motor for Electric and being used. followed
Locomotives.

Use of bore Gauge for

measurement of internal Material received status- being
22. 318
diameters of end-shield/racer and being used. followed
during bearing fitment in traction

Use of grease gun equipped

Material received
with digital grease meter for status- being
23. 322 and being
greasing of roller bearings of TM followed
followed.
& MSU bearings.

Use of Digital inside micrometer to carried

Material received
out the traction motor magnet frames P.E status- being
24. on 23.03.21 and
& C.E housing end shield bore dia and followed
being used
pole bore dia.

Digitally signed by BONDILA

JAYAPRAKASH
DN: C=IN, O=SOUTHERN RAILWAY,

BONDILA OU=ELECTRIC LOCO SHED, Phone=

2b4fd4f695088f9215d2d8e6c751e97b1f
42e7adbe3c0bb3c50f1444a43cfc23,
PostalCode=631001, S=TAMIL NADU,

JAYAPR SERIALNUMBER=
b15497bbe3856f5ed72c0581daba5b401
699c2a601c6fb9d22a9a873f3dbf2a8,
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SN PARAMETER TARGETS RESPONSIBILITY
I IMS TARGETS
1 RELIABILITY
1.FAILURES (Ownership) 5% reduction ALL
2.Punctuality(Ownership ) loss cases 5% reduction ALL
2 AVAILABILITY ALL
Freight Outage +10% ALL
Hourly Ineffective passanger 10% ALL
Hourly ineffective Goods 10% ALL
3. No. Of safety checks 50/ month ALL
4. Auditing of equipments 3/month ALL
5. Training of staff 10staff/ month ALL
6. Reduction of electrical energy consumption 5% reduction
compared to last year
7. Plantion of saplings 20/year ALL
8. Reduction of IOD cases zero ALL
9. Consumption of water monitoring 100%
10. Drinking water testing Once 03 months
11. Indoor air quality Once 03 months
12. Ambient air quality Once 06 months
13. Conducting training programme/seminar on One per month ALL
safety,IMS,ISO 50001 &5S awareness program and
effective complementation of Energy.
14. better housekeeping by consistently disposing scrap ALL
Scrap Disposal -ferrous 200MT
Scrap disposal-Non-ferrous 15MT
II ISO 50001 TARGETS
1. Provision of auto cut-off Timers to air conditioner 10 Nos
2. Conversion of resistance speed control in crane One crane
operation into energy efficient VVVF Drive.
III 5S Targets
1. Removing unnecessary Items 100% ALL
2. Systematic arrangements (marking/Identification) 100% ALL
3. Cleaning (Daily/weekly/Monthly) 100% ALL
4. Standardization (standards/Define responsibility) 100% ALL
5. Training & self discipline 100% ALL
IV Seminar in HINDI 1/month ALL
V PERFORMANCE TARGETS
1. No. Of Schedule Loco Inspection/Month 70 ALL
AOH/IOH No overdue ALL
2. UNSCHEDULE REPAIRS ALL
Unschedule visit of locos per year 150 ALL
Unschedule lifting per year 150 M-1,TM,M-2,MOD
3. MAJOR EQUIPMENTS FAILURES
Traction Motor Arising 12
Auxiliary motor Arisings 08
4. Ensuring availability of healthy Unit exchange Spares 90% Armature-152.67%
Stator-76.33%
TM-66.79%
BONDIL
Digitally signed by BONDILA
JAYAPRAKASH
DN: C=IN, O=SOUTHERN RAILWAY,
OU=ELECTRIC LOCO SHED, Phone=
2b4fd4f695088f9215d2d8e6c751e97b

A 1f42e7adbe3c0bb3c50f1444a43cfc23,
PostalCode=631001, S=TAMIL NADU,
SERIALNUMBER=
b15497bbe3856f5ed72c0581daba5b4

JAYAPR 01699c2a601c6fb9d22a9a873f3dbf2a
8, CN=BONDILA JAYAPRAKASH
Reason: I am the author of this
document

AKASH
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Date: 2023.10.27 12:46:57+05'30'
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SSE/TM/ELS/AJJ
SN PARAMETERS TARGETS RESPONSIBILITY
VI RELIABILTY IMPROVEMENT MEASURES
(i) Traction Motor
1. Replacement of aged bearing of hiatchi TM during 30 TMs each Up to MARCH
AOH/IOH 2023.,PE-28,CE-35
replaced
(II) AUXULIARY MOTOR /SIV
1. Replacement of overaged Auxiliary Motors during 20MVMT AUX
AOH/IOH 10MVRH AUX
24 MVSI/MVSL AUX
5 MPH AUX
(III) CTF,BA,DC-DC CONVERTER,HL,SL & COMT.LIGHT:
1 Replacement of overaged CHT 5 E-5A
2. Upgradation of existing 1000Amps,CTF 1,2 & 3 into 4 LC
1500Amps.
3. Replacement of unmodified SLs with modified 4 BATT
4. Replacement of coadal life completed ESMONs 15 E-8
5. Replacement of STL make VCDs 20 E-8
6. Replacement of tap changers 5 E-5A
7. Replacement of codal life completed VCBs 5 E-4
(IV) MECHANICAL
1. Replacement of cast bolster with multiple welding 23 M-1
with fabricated bolster in wap4 locos.
2. Provision of new primary helical springs during 168 M-1
overhaul.
3. Provision of new secondary helical during overhaul 100 M-1
4. Provision of new CBC complete during overhaul 15 M-1
5. Provision of new axle box housing in WAG5 locos. 75 M-1M-1
6. Provision of new axle box housing in WAP4 locos. 125 M-1
7. Provision of new outer coil spring in WAG5 Locos 160 M-1
8. Provision of new inner coil spring in WAG5 locos 45 M-1
during overhaul.
9 Provision of New Flexi-coil-bogies 06 M-1
10 Provision of new Co-Co Bogies 02 M-1
(V) PNEUMATIC
1 Replacement of SIL make Tri-plate panels 05 M-2
2 Replacement of pantographs exceeding codal life 24 M-2
with new ones.
(VI) MILWRIGHT
1 Commissioning of new 50T EOT crane APR-21 MW
nd
2 Commissioning of 2 new 50T EOT crane JUN-21 MW
3 Commissioning of new 15T EOT crane Oct-21 MW
4 Commissioning of new wheel lathe Jun-21 MW

Digitally signed by BONDILA

BONDIL JAYAPRAKASH
DN: C=IN, O=SOUTHERN
RAILWAY, OU=ELECTRIC LOCO
SHED, Phone=

A
2b4fd4f695088f9215d2d8e6c751e97
b1f42e7adbe3c0bb3c50f1444a43cfc
23, PostalCode=631001, S=TAMIL
NADU, SERIALNUMBER=
b15497bbe3856f5ed72c0581daba5b

JAYAPR 401699c2a601c6fb9d22a9a873f3dbf
2a8, CN=BONDILA JAYAPRAKASH
Reason: I am the author of this
document

AKASH Location:
Date: 2023.10.27 12:47:12+05'30'
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SSE/TM/ELS/AJJ