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Variaxis C-600
02
Variaxis C-600
The Innovation of production processes utilizing data and digital technologies is rapidly changing the manufacturing
environment.
Mazak's new 5-axis vertical machining center VARIAXIS C-600 is a next generation machine designed to change
production processes by incorporating automation, AI and digital twin to support digitalization as well as to enhance
machine speciications.
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Machine Design
Z-axis
X-axis
Y-axis
C-axis
B-axis
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Variaxis C-600
The standard tool magazine has a storage capacity of 30 tools The tilting rotary table is rigidly supported on both ends to
- 60, 90, 120 tools are optionally available ensure high-speed, high-accuracy machining. The B-axis
● Max. tool length (from tool tip to gauge line) 300 mm (11.81") and C-axis both utilize a roller gear cam to eliminate
● Tool diameter 80 mm (3.15") backlash.
(with adjacent pockets empty 130 mm (5.12") )
● Max. tool weight 8 kg (18 lbs) (120 kg (265 lbs) total weight of
tools in magazine) Table load capacity
500 kg(1102 lbs)
Max.
workpiece H450 mm
size (H17.72")
30 tool magazine
Φ730 mm
(Φ28.74")
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Higher Productivity
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Variaxis C-600
The high rigidity spindle can perform heavy duty machining of steel as well as high speed machining of non-ferrous
materials such as aluminum. High speed and high torque speciications are optionally available.
Output (40% ED (30 min. rating) ) 11 kW (15 HP) 46 kW (62 HP) 30 kW (40 HP) 42 kW (56 HP)
Max. torque (40% ED (30 min. rating) ) 70 N·m (52 ft·lbs) 200 N·m (148 ft·lbs) 105 N·m (77 ft·lbs) 161 N·m (119 ft·lbs)
・ ・ ・ ・
0 0
0 1500 2864 3500 10000 12000 0 2000 2700 5000 10000 15000
Speed (rpm) 2200 4300 Speed (rpm)
10%ED 15%ED 25%ED 40% ED (30 min. rating) Cont. rating 10%ED 15%ED 40% ED (30 min. rating) Cont. rating
0 0
0 5000 7500 8500 10000 15000 18000 0 5000 10000 15000 20000
2190
1700,1800,1900,2000 Speed (rpm) 1570,1650 2420 3850 Speed (rpm)
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Higher Accuracy
Automatic measurement
Measurement item selection Measurement information setting program generation
Ai Thermal Shield
New algorithms automatically determine the amount of compensation to be automatically applied according to changes in the temperature to
ensure even higher machining accuracy.
AI learning
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Variaxis C-600
High rigidity construction combined with the MAZATROL SmoothAi ensure high
accuracy machining
Note : The inspection is conducted according to ISO-230 on a recommended foundation with room temperature controlled to 22°C±1°C after
the machine has reached operation temperature.
Note : The inspection is conducted according to ISO-230 on a recommended foundation with room temperature controlled to 22°C±1°C after
the machine has reached operation temperature.
Using AI, the milling spindle vibration is detected and the machining conditions are
automatically changed to realize unsurpassed surface inish and high productivity. Thanks
to AI, compensation can be easily done in a short time without a need of skilled operator.
Detect vibration
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Automation
The next workpiece can be setup during the machining of the current workpiece for higher
productivity.
VARIAXIS C-600
(2-pallet changer)
Unit : mm (inch)
Hydraulic power and pneumatic power are supplied through the pallet for hydraulic fixtures and pneumatic fixtures.
Maximum number of ports - 9
45°
P-10A (8 place) Φ100 0+0.035
( Φ3.94"+0.0014"
0 )
X
)
-0.02
-0.04
B-axis
-0.0008"
0.71"-0.001"
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Y-Y
Y X
Sub tank
Main tank
To machine
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Variaxis C-600
The MPP (MULTI PALLET POOL) is a new system that meets the increasing worldwide demand for automation. It is designed to provide high
productivity in the production of a wide variety of parts in small size lots. Operators can access the workpiece from the machine as well as
loading station of the MPP.
MPP (18PC)
VARIAXIS C-600
Loading station
MPP
VARIAXIS C-600
Number of pallets 6 / 12 / 18
3 pallets × 2 levels 6 pallets × 2 levels 6 pallets × 3 levels Pallet size □500 mm (□19.69")
6PC 18PC
Max. load (without pallet) 500 kg (1102 lbs)
12PC Max. workpiece size (without pallet) Φ730 mm × H450 mm (Φ28.74"×H17.72")
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Environmentally Friendly
Reduction of Reduction of
Extended coolant
lubrication electrical power
service life
consumption consumption
Auto-power off
When the machine is not operated for a pre-registered period of time, the machine worklights and the CNC backlight are
turned off automatically. They are automatically turned on when the motion sensor detects the return of the operator.
After the passing of a pre-registered period of time after The linear roller guides and ball screws are lubricated by
automatic machine operation stops, the chip conveyor grease which eliminates tramp oil in the coolant resulting in a
automatically stops to reduce electrical power consumption. much longer service life for the coolant.
(Chip conveyor is optional equipment)
The Energy Dashboard provides a convenient visual monitoring Energy consumption Energy consumption Display approximate CO2 emission
displayed on graph by workpieces and electrical power cost
of energy consumption and analysis.
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Variaxis C-600
Ergonomics
Large window
The large front door window
allows workpiece machining to
be easily monitored by the
operator.
Excellent accessibility
The operator has excellent access to the
table from the front of the machine for
convenient workpiece loading / unloading and
machine setup.
Tool magazine
The tool magazine door is located at the front
of the machine for convenient tool loading and
unloading.
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Variaxis C-600
■ AI
Increase your productivity with AI technology
■ Digital Twin
Create a virtual machine on your office PC for efficient setup and improved
productivity
VIRTUAL SPACE
Digital Twin
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Innovative functions for higher productivity
Cutting Adviser
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Variaxis C-600
Set up
Project function
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Advanced digital technology for manufacturing
Virtual machines in your office accurately duplicate the operation of machines on your factory floor. Available software can
be used together with machines equipped with the MAZATROL SmoothAi CNC to substantially increase the efficiency of
your production.
Programs can be made and edited, as well as performing simulation and analysis on the MAZATROL DX / Smooth CAM Ai
for multiple machines.
This data is sent to machines in the factory for fast and accurate machine setups.
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Variaxis C-600
Smooth Project Manager is used to manage the project data of the The Smooth Tool Management software manages data of
entire factory. The data can be synchronized between the machine the large number of tools in use by a factory. By centrally
in the factory and the PC in the ofice. managing tools and registering tool data as well as tool setup,
machine non-cutting time can be reduced.
Smooth Monitor AX is software to monitor operational status and Smooth Scheduler is software to create effective machining
analyze accumulated manufacturing data for factory productivity schedules utilizing production data. Schedules are displayed for
improvement. convenient monitoring of production progress.
Smooth Link is software to view operational status and machining
programs on tablets and smart phones, so the operator can instantly
view necessary information while monitoring away from the monitor.
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■ Standard Machine Specifications
VARIAXIS C-600
Stroke
X-axis travel (spindle head left / right) 650 mm (25.59")
Table
Distance from table top to spindle nose 50~580 mm (1.97"~22.83") (table horizontal)
Milling Spindle
Max. spindle speed 12000 rpm
Feedrate
Rapid traverse rate (X-, Y-, Z-axis) 42 m/min (1654 IPM)
Max. tool diameter / length (from gauge line) / weight Φ80 mm / 300 mm / 8 kg (Φ3.15" / 11.81"/ 18 lbs)
Max. tool diameter with adjacent tool pockets empty Φ130 mm (Φ5.12")
Motors
Spindle motor (40% ED (30 min.rating) / cont.rating) 11 kW (15 HP) / 11 kW (15 HP)
Electrical power requirement (40% ED (30 min.rating) / cont.rating) 33.02 kVA / 33.02 kVA
Machine size
Height 3039 mm (119.65")
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Variaxis C-600
● : Standard ○ : Option
VARIAXIS C-600
Table Φ600 mm × 500 mm (Φ23.62” × 19.69") tapped table ●
Φ600 mm × 500 mm (Φ23.62” × 19.69") T-slot table ○
Machine Work light ●
Ai THERMAL SHIELD ●
12000 rpm ●
15000 rpm high torque spindle ○
18000 rpm ○
20000 rpm ○
Factory Automation Automatic tool length measurement (RENISHAW PRIMO LTS) ○
Laser tool measurement system ○
30 tool magazine ●
60 tool magazine ○
90 tool magazine ○
120 tool magazine ○
Work measurement printout (printer not included) ○
Absolute positioning system ●
Remote manual pulse generator ○
Front door automatic open / close ○
Right side door automatic open / close ○
Automatic power ON / OFF + warm-up operation ●
Operation end buzzer ○
Status light (3 colors) ○
2-pallet changer ○
Wireless touch probe RMP600 ○
Preparation for hydraulic ixtures ○
Safety Equipment Operator door interlock ●
High Accuracy MAZA-CHECK (software, reference sphere)*1 ●
Ball screw core cooling (X-, Y-, Z-axis) ●
Scale feedback (X-, Y-, Z-axis) ○
Scale feedback (B-, C-axis) ○
Coolant / Chip Coolant system ●
Disposal Work air blast ○
Oil skimmer ○
Mist collector ○
Coolant temperature control ○
Hand held coolant nozzle ○
Coolant through spindle system 0.5 MPa (73 PSl) ○
Workpiece washing coolant ○
High pressure coolant through spindle 1.5 MPa (218 PSl) ○
SUPERFLOW coolant system 7.0 MPa (1015 PSl) ○
Flood coolant 0.45 MPa (65 PSl) 30 L/min (1 ft3/min) ●
Coolant through spindle pressure switch ○
Coolant tank with secondary ilter ○
Chip conveyor (hinge) side discharge ○
Chip conveyor (drum type) side discharge ○
Chip conveyor (hinge) rear discharge ○
Chip conveyor (drum type) rear discharge ○
Chip bucket (swing type) ○
Chip bucket (ixed type) ○
Tooling Pull stud bolt ○
Others Manual (CD) ●
Additional manuals ○
MAZATROL SmoothAi dual monitor ○
*1 MAZA-CHECK requires RMP600 wireless touch probe.
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■ Machine Dimensions
Unit : mm (inch)
3424 (134.80")
2518 (99.13")
2962 (116.61")
2350 (92.52")
2600 (102.36")
3039 (119.65")
■ Table Dimensions
Unit : mm (inch)
Tapped pallet (standard) T-slot pallet (option)
500 (19.69") 500 (19.69")
250 (9.84") 250 (9.84") 250 (9.84") 250 (9.84")
100 (3.94") 100 (3.94") 100 (3.94") 100 (3.94") 100 (3.94") 100 (3.94") 100 (3.94") 100 (3.94")
Φ6 Φ6
00 00 B B
(2 (2
3 .6 3 .62
200 (7.87")
2" ")
)
100 (3.94") 100 (3.94")
A A A A
200 (7.87")
B B
+0.016 +0.027
Φ50 H6 0 +0.016
Φ50 H6 0 18 H8 0
(Φ1.97" H6 +0.0006"
0 ) 118゚ (Φ1.97" H6 +0.0006"
0 ) (0.71" H8 +0.0011"
0 )
Φ160 (6.30") Φ160 (6.30")
0.5 (0.02")
Φ20 (0.79")
1 (0.04")
(Others : H12)
10 (0.39") 10 (0.39")
30 (1.18")
(1.18")
(1.18")
32 (1.26")
39 (1.54")
30
30
( 0.47" +0.0079")
+0.2
+0.2
30 0
0
0
( 1.18" +0.0079" )
12
B-B B-B
A-A A-A
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Variaxis C-600
MAZATROL EIA
Interpolation
Positioning (interpolation), Positioning (non-interpolation), Linear
Positioning (interpolation), Positioning (non-interpolation), Linear interpolation, Circular interpolation, Spiral interpolation, Helical interpolation,
interpolation, Circular interpolation, Cylindrical interpolation, Polar coordinate Cylindrical interpolation*, Involute interpolation*, Fine spline interpolation*,
interpolation, Synchronous tapping* NURBS interpolation*, Polar coordinate interpolation*,
Synchronous tapping*
Feedrate Rapid traverse, Cutting feed, Cutting feed (per minute), Cutting feed (per
Rapid traverse, Cutting feed, Cutting feed (per minute), Cutting feed (per
revolution), Inverse time feed, Dwell (time / rotation), Rapid traverse override,
revolution), Dwell (time / rotation), Rapid traverse override, Cutting feed
Cutting feed override, G0 speed variable control, Feedrate limitation, Time
override, G0 speed variable control, Feedrate limitation, Variable acceleration
constant changing for G1, Variable acceleration control,
control, G0 slope constant*
G0 slope constant*
Program registration Number of programs : 256 (Standard) / 960 (Max.), Program memory : 2 MB, Program memory expansion : 8 MB*, Program memory expansion : 32 MB*
Tool functions
Number of tool offset : 4000, T code output for tool number,
Number of tool offset : 4000, T code output for tool number, Tool life
T code output for group number, Tool life monitoring (time),
monitoring (time), Tool life monitoring (number of machined workpieces)
Tool life monitoring (number of machined workpieces)
Tool offset functions Tool position offset, Tool length offset, Tool diameter / tool nose R offset, Tool wear offset
Coordinate system Machine coordinate system, Work coordinate system, Local coordinate system, Additional work coordinates (300 set)
Machine functions
Rotary axis prefilter, Tilted working plane, Hobbing II*, Shaping
function*, Dynamic compensation II, Tool center point control*, Tool
- radius compensation for 5-axis machining*, Workpiece positioning error
compensation*
Machine compensation Backlash compensation, Pitch error compensation, Geometric deviation compensation, Thermal shield, Volumetric compensation*
Protection functions Emergency stop, Interlock, Pre-move stroke check, SAFETY SHIELD (manual mode), SAFETY SHIELD (automatic mode), VOICE ADVISER
Automatic operation mode Memory operation Memory operation, Tape operation, MDI operation, EtherNet operation*
Automatic
operation control Optional stop, Dry run, Manual handle interruption, MDI interruption, TPS, Optional block skip, Optional stop, Dry run, Manual handle interruption, MDI
Restart, Single process, Machine lock interruption, TPS, Restart, Restart 2, Collation stop, Machine lock
Manual measuring
Tool length teach, Tool offset teach, WPC coordinate measurement,
functions Tool length teach, Touch sensor coordinates measurement, Workpiece offset
Touch sensor coordinates measurement,
measurement, WPC coordinate measurement, Measurement on machine
Workpiece offset measurement, Measurement on machine
Automatic
measuring WPC coordinate measurement, Automatic tool length measurement, Sensor Automatic tool length measurement, Sensor calibration, Tool breakage
functions calibration, Tool breakage detection, External tool breakage detection* detection, External tool breakage detection*
MDI measurement Semi automatic tool length measurement, Full automatic tool length measurement, Coordinate measurement
*Option
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Variaxis C-600